Full-automatic film pasting equipment

Abstract

The utility model belongs to the technical field of film sticking machines, and particularly relates to full-automatic film sticking equipment which comprises a machine base and a material receiving box, the material receiving box is installed at the tail end of the machine base, a conveying guide rail, a feeding end, a film sticking machine and a discharging end are sequentially arranged on the top face of the machine base, a feeding table is connected to the conveying guide rail in a sliding mode, and a fixing part is arranged on the feeding table. The feeding end comprises a material bearing table and a first guide rail, the first guide rail is slidably connected with a first clamping jaw, the discharging end comprises a second guide rail and a pushing part, the second guide rail is slidably connected with a second clamping jaw, the pushing part comprises a base, a pushing air cylinder and a pushing plate, and the pushing air cylinder is arranged on the base and drives the pushing plate to move in the direction close to or away from the material collecting box. And a lifting part is arranged at the bottom of the material receiving box and used for achieving lifting movement of the material receiving box on the top face of the machine base, the full-flow effect of automatic material taking, film pasting and material receiving is achieved, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of film application machine technology, and in particular to a fully automatic film application device. Background Art

[0002] Film applicators are machines specifically designed for applying protective films and explosion-proof films to industries such as electronics, communications, and semiconductors. The film applicator process typically involves feeding, applying the film, discharging, and collecting the film. However, existing film applicators usually only automate the single process of applying the film, without automating the feeding, discharging, and collecting processes, thus failing to significantly improve production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a fully automatic film application device, which aims to solve the technical problem that production efficiency cannot be significantly improved in the existing technology.

[0004] To achieve the above objectives, this utility model provides a fully automatic film-applying device, including a base and a receiving box. The receiving box is installed at the end of the base. The top surface of the base is sequentially provided with a transport guide rail, a feeding end, a film applicator, and a discharging end. A feeding platform is slidably connected to the transport guide rail, and the feeding platform has a fixing part. The feeding end includes a receiving platform and a first guide rail, and a first gripper is slidably connected to the first guide rail. The discharging end includes a second guide rail and a pushing part, and a second gripper is slidably connected to the second guide rail. The pushing part includes a base, a pushing cylinder, and a pushing plate. The pushing cylinder is disposed on the base and drives the pushing plate to move towards or away from the receiving box. The bottom of the receiving box is provided with a lifting part for realizing the lifting and lowering movement of the receiving box on the top surface of the base.

[0005] Preferably, the top four edges of the material receiving platform are recessed inward with positioning grooves, and positioning blocks are movably disposed in each positioning groove.

[0006] Preferably, the bottom of the material receiving platform is provided with a driving unit for driving each of the positioning blocks to move along the extension direction of each of the positioning grooves.

[0007] Preferably, a positioning clamp is provided on one side of the feeding platform, and a vacuum pump is provided at the bottom of the feeding platform to drive the positioning clamp to move.

[0008] Preferably, the film applicator includes a material support base and a feeding roll, a pressure roller, and a cutting section disposed on the material support base. The feeding roll has a protective film wound up, and the protective film extends from the feeding roll and is pressed onto the board on the feeding table by the pressure roller. The cutting section cuts the protective film.

[0009] Preferably, the film applicator is equipped with a lifting mechanism at the bottom to achieve the lifting function of the film applicator.

[0010] Preferably, the top of the first gripper and the second gripper are each provided with a lifting cylinder, which is used to realize the lifting and lowering of the first gripper and the second gripper, respectively.

[0011] Preferably, the receiving box has several tray slots evenly arranged inside.

[0012] Preferably, the top surface of the base is further provided with a translation cylinder, which is used to push the pushing part to move towards or away from the second gripper.

[0013] The fully automatic film-applying device provided in this embodiment of the present invention has at least one of the following technical effects:

[0014] In operation, the first gripper is driven by the first guide rail to move towards the receiving platform, where it grips the board. The transport guide rail moves the feeding platform closer to the receiving platform, and the first gripper holding the board moves towards the top of the feeding platform via the first guide rail, placing the board on top of the feeding platform. The transport guide rail then transports the feeding platform below the laminator for lamination. After lamination, the transport guide rail transports the feeding platform to one side of the second guide rail, and the second gripper moves to the other side of the second guide rail. At this point, part of the board has been inserted into the receiving box. The second gripper releases the board, and simultaneously, a pusher plate driven by a cylinder moves the board into the receiving box. This achieves automated material handling, lamination, and receiving throughout the entire process, improving production efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the fully automatic film application equipment provided in this embodiment of the utility model;

[0016] Figure 2 A schematic diagram of the structure of the top surface of the material receiving platform of the fully automatic film applicator provided in this embodiment of the utility model;

[0017] Figure 3 A schematic diagram of the side of the material receiving platform of the fully automatic film applicator provided in this embodiment of the utility model;

[0018] Figure 4 A schematic diagram of the receiving box structure of the fully automatic film applicator provided in this embodiment of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the film applicator of the fully automatic film applicator provided in the embodiment of this utility model.

[0020] The following are the labeling elements in the figure:

[0021] 10-Pneumatic guide rail, 20-Pressure roller, 30-Drive plate, 40-First cylinder, 50-Cut roller, 60-Second cylinder, 1-Base, 11-Transport guide rail, 12-Feeding end, 120-Positioning groove, 121-Material receiving platform, 122-First guide rail, 123-First gripper, 124-Positioning block, 125-Drive unit, 13-Discharge end, 131-Second guide rail, 132-Second gripper, 14-Feeding platform, 141-Positioning clamp, 15-Lifting cylinder, 16-Transfer cylinder, 2-Receiving box, 21-Plate placement groove, 22-Lifting unit, 3-Laminator, 31-Plate placement roll, 32-Pressure roller, 33-Cuting unit, 34-Material receiving seat, 4-Pushing unit, 41-Base, 42-Pushing cylinder, 43-Push plate. Detailed Implementation

[0022] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0023] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0026] In one embodiment of the present invention, Figures 1-5 As shown, a fully automatic film applicator is provided, including a base 1 and a receiving box 2. The receiving box 2 is installed at the end of the base 1. The top surface of the base 1 is provided with a transport guide rail 11, a feeding end 12, a film applicator 3, and a discharging end 13 in sequence. A feeding table 14 is slidably connected to the transport guide rail 11. The feeding table 14 is provided with a fixing part. The feeding end 12 includes a receiving platform 121 and a first guide rail 122. The first guide rail 122 is slidably connected to a first gripper 123. The discharging end 13 includes a second guide rail 131 and a pushing part 4. The second guide rail 131 is slidably connected to a second gripper 132. The pushing part 4 includes a base 41, a pushing cylinder 42, and a pushing plate 43. The pushing cylinder 42 is disposed on the base 41. The pushing cylinder 42 drives the pushing plate 43 to move towards or away from the receiving box 2. The bottom of the receiving box 2 is provided with a lifting part 22 for realizing the lifting and lowering movement of the receiving box 2 on the top surface of the base 1.

[0027] Furthermore, each of the four edges of the top of the receiving platform 121 has an inwardly recessed positioning groove 120, and a positioning block 124 is movably disposed within each positioning groove 120. A driving unit 125 is provided at the bottom of the receiving platform 121 to drive each positioning block 124 to move along the extension direction of each positioning groove 120. Specifically, the plate is placed on the receiving platform 121 by an external material handling mechanism, and the driving unit 125 drives the positioning blocks 124 to move towards the center of the receiving platform 121, thereby achieving positioning of the plate on all four sides. After the plate is positioned, the positioning blocks 124 on all four sides continue to fix the plate's position. It is worth noting that the driving unit 125 can be an air valve, with a piston rod extending from each positioning block 124 into the air valve. The air valve is connected to an air pump, and the piston rod extends or retracts within the air valve by blowing or sucking air, thus achieving the movement of the positioning blocks 124.

[0028] Furthermore, a positioning clamp 141 is provided on one side of the feeding platform 14, and a vacuum pump is provided at the bottom of the feeding platform 14 to drive the positioning clamp 141 to move. Specifically, the feeding platform 14 has a cavity, and a piston rod extends from the bottom of the positioning clamp 141 into the cavity. The vacuum pump is connected to the cavity. The first gripper 123 clamps and places the board on the feeding platform 14. The vacuum pump drives the positioning clamp 141 to move towards the center of the feeding platform 14, so that the board is clamped between the positioning clamp 141 and the feeding platform 14 to prevent the board from lifting during the film application process. At the same time, several air holes can be provided on the surface of the feeding platform 14. After the board is placed on the surface of the feeding platform 14, the cylinder sucks in air to adsorb the board. At the same time, due to the negative pressure in the cavity, the positioning clamp 141 moves towards the center of the feeding platform 14, achieving a linkage fixing effect.

[0029] Furthermore, the film applicator 3 includes a material support 34 and a feeding roll 31, a pressure roller 32, and a cutting section 33 disposed on the material support 34. The feeding roll 31 has a protective film wound up, and the protective film extends from the feeding roll 31 and is pressed onto the board on the feeding table 14 by the pressure roller 32. The cutting section 33 cuts the protective film. The bottom of the film applicator 3 is equipped with a lifting mechanism to realize the lifting function of the film applicator 3. Specifically, the feeding roll 31 has a protective film wound up, and the protective film is pressed onto the surface of the board by the pressure roller 32. The cutting section 33 cuts the film. The cutting section 33 includes a pneumatic guide rail 10 and a pressure roller 20. The pneumatic guide rail 10 is slidably connected to a drive plate 30. The drive plate 30 is equipped with a first cylinder 40, which drives the cutting roller 50. A second cylinder 60 is provided on the other side of the pneumatic guide rail 10, and the pressure roller 20 is connected to the output shaft of the second cylinder 60. During the cutting process, the first cylinder 40 pushes the cutting wheel 50 downward, the second cylinder 60 pushes the pressure wheel 20 downward, and the pneumatic guide rail 10 pushes the drive plate 30 to slide, thereby driving the cutting wheel 50 to roll and cut on the protective film. After cutting, the transport guide rail 11 drives the feeding table 14 to move. During this process, the pressure wheel 20 rolls and presses on the surface of the board, so that the protective film can adhere well to the surface of the board.

[0030] Furthermore, both the first gripper 123 and the second gripper 132 are equipped with lifting cylinders 15 at their tops, which are used to realize the lifting and lowering functions of the first gripper 123 and the second gripper 132, respectively. Specifically, the first gripper 123 and the second gripper 132 achieve the lifting and lowering function through their respective lifting cylinders 15, thereby achieving the material picking effect. The first gripper 123 can be a suction cup type gripper, and the second gripper 132 can be a magnetic type gripper. The magnetic type gripper of the second gripper 132 can avoid the suction cup type gripper affecting the adhesion effect between the protective film and the board during gripping.

[0031] Furthermore, the receiving box 2 has several evenly arranged placement slots 21. Specifically, the placement slots 21 are used to place boards with protective films applied. When the second gripper 132 picks up the board on the feeding table 14, the height of the receiving box 2 is lowered by the lifting part 22, so that one of the placement slots 21 in the receiving box 2 is aligned with the board. The second guide rail 131 moves the second gripper 132 to the side closer to the receiving box 2. At this time, a part of the board enters the placement slot 21. Then, the push cylinder 42 pushes the push plate 43 into the placement slot 21. Finally, the lifting part 22 pushes the receiving box 2 to rise and reset. Since the receiving box 2 needs to have relatively precise lifting, the lifting part 22 can be driven by a motor-driven lead screw to drive the lifting of the receiving box 2. This is existing technology and will not be described in detail here.

[0032] Furthermore, a translation cylinder 16 is also provided on the top surface of the base 1. The translation cylinder 16 is used to push the pushing part 4 to move towards or away from the second gripper 132. Specifically, the plate placement slot 21 is used to place the plate with protective film applied. When the second gripper 132 picks up the plate on the feeding table 14, the height of the receiving box 2 is lowered by the lifting part 22 so that one of the plate placement slots 21 in the receiving box 2 is aligned with the plate. The second guide rail 131 moves the second gripper 132 to the side closer to the receiving box 2. At this time, part of the plate enters the plate placement slot 21. The translation cylinder 16 pushes the base 41 to the side closer to the second gripper 132, and the second gripper 132 releases the plate. At the same time, the pushing cylinder 42 drives the push plate 43 to push the plate into the receiving box 2, thus achieving the plate collection effect.

[0033] Working principle: In use, the first guide rail 122 drives the first gripper 123 to move towards the receiving platform 121, whereby the first gripper 123 grips the plate on the receiving platform 121. The transport guide rail 11 moves the feeding platform 14 closer to the receiving platform 121, and the first guide rail 122 moves the first gripper 123 holding the plate towards the top surface of the feeding platform 14, placing the plate on the top surface of the feeding platform 14. The transport guide rail 11 then transports the feeding platform 14 to the receiving platform 121. The film is applied below the film applicator 3. After completion, the feeding table 14 is transported to one side of the second guide rail 131 via the transport guide rail 11. The second gripper 132 is then transported to the other side of the second guide rail 131 via the second guide rail 131. At this time, part of the board has been inserted into the receiving box 2. The second gripper 132 releases the board, and at the same time, the pusher plate 43 is driven by the push cylinder 42 to move the board into the receiving box 2, realizing the full process of automated material picking, film application, and material collection, and improving production efficiency.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A fully automatic film application device, characterized in that: The device includes a base and a receiving box, with the receiving box installed at the end of the base. The top surface of the base is sequentially provided with a transport guide rail, a feeding end, a laminating machine, and a discharging end. A feeding platform is slidably connected to the transport guide rail, and the feeding platform has a fixed part. The feeding end includes a receiving platform and a first guide rail, with a first gripper slidably connected to the first guide rail. The discharging end includes a second guide rail and a pushing part, with a second gripper slidably connected to the second guide rail. The pushing part includes a base, a pushing cylinder, and a pushing plate. The pushing cylinder is mounted on the base and drives the pushing plate to move towards or away from the receiving box. The bottom of the receiving box has a lifting part for lifting and lowering the receiving box on the top surface of the base.

2. The fully automatic film application equipment according to claim 1, characterized in that: The top four edges of the material receiving platform are all recessed inward with positioning grooves, and positioning blocks are movably installed in each positioning groove.

3. The fully automatic film application equipment according to claim 2, characterized in that: The bottom of the material receiving platform is provided with a driving unit for driving each of the positioning blocks to move along the extension direction of each of the positioning grooves.

4. The fully automatic film application equipment according to claim 1, characterized in that: A positioning clamp is provided on one side of the feeding platform, and a vacuum pump is provided at the bottom of the feeding platform to drive the positioning clamp to move.

5. The fully automatic film application equipment according to claim 1, characterized in that: The film applicator includes a material support base and a feeding roll, a pressure roller, and a cutting section disposed on the material support base. The feeding roll has a protective film wound up. The protective film extends from the feeding roll and is pressed onto the board on the feeding table by the pressure roller. The cutting section cuts the protective film.

6. The fully automatic film application equipment according to claim 1, characterized in that: The film applicator is equipped with a lifting mechanism at the bottom to achieve the lifting function of the film applicator.

7. The fully automatic film application equipment according to claim 1, characterized in that: The first gripper and the second gripper are each equipped with a lifting cylinder at their top, which is used to realize the lifting and lowering of the first gripper and the second gripper, respectively.

8. The fully automatic film application equipment according to claim 1, characterized in that: The receiving box has several tray slots evenly arranged inside.

9. The fully automatic film application equipment according to claim 1, characterized in that: The top surface of the base is also provided with a translation cylinder, which is used to push the pushing part to move towards or away from the second gripper.

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