Automatic boxing mechanism with inner support

Abstract

The utility model discloses an automatic boxing mechanism with an inner support, which relates to the technical field of boxing, and comprises a material climbing conveying belt and a mechanical material pushing assembly, the end part of the material climbing conveying belt is connected with a flow dividing conveying belt, and the middle part of the flow dividing conveying belt is provided with a material intercepting assembly for intercepting shutdown or fault materials; a material pressing acceleration assembly used for material pressing acceleration is arranged at the end of the flow dividing conveying belt, and a material counting and distributing assembly used for material counting and grouping is arranged on the side edge of the end of the material pressing acceleration assembly. According to the automatic boxing mechanism with the inner support, an operator can control all the assemblies through simple operation steps through all the assemblies, the overall operation is simple, debugging is convenient, the debugging time is short, the production operation efficiency is high, the skill requirement for the operator is low, and the learning cost is extremely low; the problems that debugging time is prolonged and production capacity is insufficient due to the fact that high-tech talents of a factory are few and difficult to arrange in place are avoided.

Description

Technical Field

[0001] This utility model relates to the field of boxing technology, specifically to an automatic boxing mechanism with an inner tray. Background Technology

[0002] Cartoning machines are a type of packaging machinery, including automatic cartoning machines and pharmaceutical cartoning machines. Automatic cartoning machines automatically load medicine bottles, blister packs, ointments, and instructions into folding cartons and complete the box-closing action. During the cartoning process, the materials also need to be supported by an inner tray to help stabilize the materials in the box.

[0003] However, the existing automatic cartoning machines with inner trays on the market are relatively complex to manufacture, difficult to debug, require high skills from the personnel, are complicated to operate, inconvenient to debug, take a long time to debug, and have low production efficiency, which is not conducive to the cost reduction and efficiency improvement model of the factory production process.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an automatic boxing mechanism with inner tray. Utility Model Content

[0005] The purpose of this invention is to provide an automatic boxing mechanism with an inner tray to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic box-packing mechanism with inner trays, comprising a material incline conveyor belt and a mechanical pushing assembly. The end of the material incline conveyor belt is connected to a diversion conveyor belt, and a material trapping assembly for intercepting stopped or malfunctioning materials is provided in the middle of the diversion conveyor belt. The end of the diversion conveyor belt is provided with a material pressing acceleration assembly for accelerating material pressing, and a material counting and grouping assembly for grouping materials is provided on the side of the end of the material pressing acceleration assembly. A chain conveyor belt is provided on the right side of the material counting and grouping assembly. The upper end of the end is provided with a pusher assembly for pushing materials. Behind the chain conveyor belt is an inner tray forming conveyor assembly for unloading inner trays. Below the inner tray forming conveyor assembly is a feeding assembly for feeding inner trays. Above the feeding assembly is a box frame assembly for unloading box bodies. To the right of the box frame assembly is a box pressing assembly for limiting the box body. The mechanical pusher assembly for packing materials is located in front of the box pressing assembly. To the right of the box pressing assembly is a box folding assembly for sealing the box edge. Above the mechanical pusher assembly is a control panel.

[0007] Furthermore, the material interception assembly includes an interception plate and a power shaft, and the power shaft is provided at the end of the interception plate.

[0008] Furthermore, the pressing acceleration assembly includes a pressing roller and a spring support, and the pressing roller is provided with spring supports at both ends.

[0009] Furthermore, the material counting and distributing component includes a mounting frame and a distributing plate, and the distributing plate is installed inside the mounting frame via a hydraulic rod. The module pushing component includes a pushing frame and an electric slide rail, and the side of the pushing frame is provided with an electric slide rail.

[0010] Furthermore, the inner tray forming and conveying assembly includes a limiting rod and an inner tray body, and the inner tray body is provided on the inner side of the limiting rod. The feeding assembly includes a conveyor belt and a separator.

[0011] Furthermore, the box frame assembly includes a power hydraulic rod, a box feeding plate, a box limiting frame, and a box pressing frame. The output end of the power hydraulic rod is provided with a box feeding plate, the surface of the box feeding plate is provided with a box limiting frame, and the box pressing frame is provided above the box feeding plate.

[0012] Furthermore, the pressing assembly includes a pressing hydraulic rod and a pressing plate, and the output end of the pressing hydraulic rod is connected to the pressing plate. The mechanical pushing assembly includes a pushing rod and a horizontal guide rail, and the end of the pushing rod is mounted on the horizontal guide rail via an electric slider.

[0013] Furthermore, the folding box assembly includes a folding box plate and a vertical guide rail, and the vertical guide rail is mounted on the side of the folding box plate via an electric slider.

[0014] This utility model provides an automatic box-packing mechanism with an inner tray, which has the following advantages:

[0015] 1. This utility model comprises a material interception component, a material pressing and accelerating component, a material counting and distributing component, a module pushing component, an inner tray forming and conveying component, a box frame component, a box pressing component, a mechanical pushing component, a box folding component, and a corresponding conveyor belt. When the automatic inner tray boxing mechanism is composed of these components, the operator can control each component through simple operating steps. The overall action flow is automatically generated, the overall operation is simple, the debugging is convenient, the debugging time is short, the production efficiency is high, the skill requirements for personnel are low, and the learning cost is minimal. This avoids the increased debugging time and insufficient production capacity caused by the shortage of highly skilled personnel in the factory, which would otherwise lead to insufficient production capacity to supply factory orders.

[0016] 2. This utility model, through its material interception component, can promptly handle machine malfunctions and reduce downtime during debugging and replacement. The pressing and accelerating component levels the material and assists it in better entering the material counting and distributing component for processing. In the material counting and distributing component, multiple pusher frames extend and retract sequentially to count and distribute the material. A chain conveyor belt transports the distributed material. In the module pusher component, the pusher frame, driven by an electric slide rail, pushes and feeds the material from the side, causing it to fall into the inner... On the pallet body, the feeding assembly moves the inner pallet and material to one side of the mechanical pushing assembly. At the same time, the power hydraulic rod on the box frame assembly drives the box feeding plate to rotate, causing the box to slide down and move under the action of the conveyor belt to the bottom of the box pressing assembly. The box pressing plate presses down and limits the box. Meanwhile, the pushing rod moves on the horizontal guide rail through the electric slider, so that the pushing rod delivers the inner pallet and material into the box. Then the box folding plate moves down to fold the box edge. The whole action process is automatically produced. Each component has a relatively simple structure, is easy to debug and understand, and is easy to learn. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic box-packing mechanism with an inner tray according to the present invention;

[0018] Figure 2 This is a schematic diagram of the overall internal structure of an automatic box-packing mechanism with an inner tray according to the present invention;

[0019] Figure 3 This is a schematic diagram of the material retention component structure of an automatic boxing mechanism with inner tray according to the present invention;

[0020] Figure 4 This utility model relates to an automatic box-packing mechanism with an inner tray. Figure 2 Enlarged structural diagram at point A in the middle;

[0021] Figure 5 This is a schematic diagram of the structure of a box frame assembly with an inner tray for an automatic box-packing mechanism according to the present invention.

[0022] In the diagram: 1. Material inclined conveyor belt; 2. Diverting conveyor belt; 3. Material interception assembly; 301. Interception plate; 302. Power shaft; 4. Material pressing and accelerating assembly; 401. Pressure roller; 402. Spring bracket; 5. Material counting and distribution assembly; 501. Mounting frame; 502. Distribution plate; 6. Chain conveyor belt; 7. Module pushing assembly; 701. Pushing frame; 702. Electric slide rail; 8. Inner tray forming conveyor assembly; 801. Limiting rod; 802. Inner tray plate. 9. Body; 901. Feeding assembly; 902. Conveyor belt; 903. Separator frame; 10. Box frame assembly; 1001. Power hydraulic rod; 1002. Box feeding plate; 1003. Box limiting frame; 1004. Box pressing frame; 11. Box pressing assembly; 1101. Box pressing hydraulic rod; 1102. Box pressing plate; 12. Mechanical pushing assembly; 1201. Pushing rod; 1202. Horizontal guide rail; 13. Box folding assembly; 1301. Box folding plate; 1302. Vertical guide rail; 14. Control panel. Detailed Implementation

[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] like Figure 1 and Figure 2As shown, an automatic box-packing mechanism with inner trays includes a material inclined conveyor belt 1 and a mechanical pushing assembly 12. A diversion conveyor belt 2 is connected to the end of the material inclined conveyor belt 1. A material pressing and accelerating assembly 4 is installed at the end of the diversion conveyor belt 2 to accelerate material pressing. The material pressing and accelerating assembly 4 levels the material and assists in better entering the material counting and distributing assembly 5 for distributing. A material counting and distributing assembly 5 is also installed on the side of the end of the material pressing and accelerating assembly 4 for grouping the material. Multiple pushing frames 701 in the material counting and distributing assembly 5 extend and retract sequentially to count and distribute the material. A chain conveyor belt 6 is installed on the right side of the material counting and distributing component 5. The chain conveyor belt 6 transports the distributed materials. Behind the chain conveyor belt 6 is an inner tray forming conveyor component 8 for unloading the inner tray. At the lower end of the inner tray forming conveyor component 8 is a feeding component 9 for feeding the inner tray. The feeding component 9 moves the inner tray plate and the material to one side of the mechanical pushing component 12. At the same time, the power hydraulic rod 1001 on the box frame component 10 drives the box feeding plate 1002 to rotate, causing the box to slide down and move under the action of the conveyor belt to below the box pressing component 11. A control device is installed above the mechanical pushing component 12. Panel 14, the pressing and accelerating assembly 4 includes a pressing roller 401 and a spring bracket 402, with spring brackets 402 provided at both ends of the pressing roller 401; the material counting and distributing assembly 5 includes a mounting frame 501 and a distributing plate 502, with the distributing plate 502 mounted inside the mounting frame 501 via a hydraulic rod; the inner support forming and conveying assembly 8 includes a limiting rod 801 and an inner support plate body 802, with the inner support plate body 802 provided on the inner side of the limiting rod 801; the feeding assembly 9 includes a conveyor belt 901 and a separator frame 902; and the material interception assembly 3, pressing and accelerating assembly 4, and material counting and distributing assembly 5 are also included. When the automatic inner tray boxing mechanism is composed of the module pushing component 7, the inner tray forming and conveying component 8, the box frame component 10, the box pressing component 11, the mechanical pushing component 12, and the box folding component 13, along with the corresponding conveyor belt, the operator can control each component through simple operating steps. The overall action flow is automatically generated, the overall operation is simple, the debugging is convenient, the debugging time is short, the production efficiency is high, the skill requirements for personnel are low, and the learning cost is minimal. This avoids the increased debugging time and insufficient production capacity caused by the shortage of highly skilled personnel in the factory, which would otherwise lead to insufficient order supply.

[0025] like Figure 3 and Figure 4As shown, a material interception component 3 is provided in the middle of the diversion conveyor belt 2 to intercept materials that have stopped or malfunctioned. The material interception component 3 can promptly handle malfunctions in the machine and reduce downtime during debugging and replacement. The material interception component 3 includes an interception plate 301 and a power shaft 302, and the power shaft 302 is provided at the end of the interception plate 301. A modular material pushing component 7 for pushing materials is provided at the upper end of the chain conveyor belt 6. The pusher frame 701 in the modular material pushing component 7 is driven by the electric slide rail 702 to push and feed the material from the side, so that the material falls onto the inner support plate body 802. The modular material pushing component 7 includes a pusher frame 701 and an electric slide rail 702, and the electric slide rail 702 is provided on the side of the pusher frame 701.

[0026] like Figure 5 As shown, a box frame assembly 10 for unloading boxes is arranged above the feeding assembly 9, and a box pressing assembly 11 for limiting the box body is arranged to the right of the box frame assembly 10. A mechanical pushing assembly 12 for packing materials is arranged in front of the box pressing assembly 11. The box frame assembly 10 includes a power hydraulic rod 1001, a box feeding plate 1002, a box limiting frame 1003, and a box pressing frame 1004. The output end of the power hydraulic rod 1001 is provided with the box feeding plate 1002, and the surface of the box feeding plate 1002 is provided with the box limiting frame 1003. The box pressing frame 1004 is arranged above the box feeding plate 1002. The box pressing assembly 11 includes a box pressing hydraulic rod 1101 and a box pressing plate 1102, and the output end of the box pressing hydraulic rod 1101 is connected to the box pressing plate 1102. 1102 presses down and limits the box body, while the push rod 1201 moves on the horizontal guide rail 1202 via an electric slider, so that the push rod 1201 sends the inner tray and material into the box body. The mechanical push assembly 12 includes the push rod 1201 and the horizontal guide rail 1202, and the end of the push rod 1201 is mounted on the horizontal guide rail 1202 via an electric slider. The right side of the box pressing assembly 11 is provided with a box edge sealing folding assembly 13. The folding assembly 13 includes a folding plate 1301 and a vertical guide rail 1302, and the side of the folding plate 1301 is mounted on the vertical guide rail 1302 via an electric slider. Then the folding plate 1301 moves down to fold the box edge. The whole action process is automatically produced. Each component has a relatively simple structure, is easy to debug and understand, and is easy to learn.

[0027] In summary, this automatic boxing mechanism with inner tray firstly... Figure 1-Figure 5The structure shown comprises an automatic inner tray boxing mechanism consisting of a material interception component 3, a pressing and accelerating component 4, a material counting and distributing component 5, a module pushing component 7, an inner tray forming and conveying component 8, a box frame component 10, a box pressing component 11, a mechanical pushing component 12, and a box folding component 13, along with corresponding conveyor belts. When the material passes through the material climbing conveyor belt 1, it is diverted and guided by the diversion conveyor belt 2. If the equipment stops or malfunctions, the material interception component 3 uses a power shaft 302 to control the interception plate 301 to flip and intercept the material. The diversion conveyor belt 2 then conveys the product to the material counting and distributing component 5 via the pressing and accelerating component 4. In the material counting and distributing component 5, multiple pushing frames 701 extend and retract sequentially to count and distribute the material. The chain conveyor belt 6 conveys the collected material after distribution. Simultaneously, under program control, the inner tray forming and conveying component 8 lowers the inner tray plate body 802 to... On the conveyor belt 901, the pusher frame 701 in the module pusher assembly 7, driven by the electric slide rail 702, pushes and feeds the material from the side, causing the material to fall onto the inner tray body 802. The feeding assembly 9 moves the inner tray and the material to one side of the mechanical pusher assembly 12. At the same time, the power hydraulic rod 1001 on the box frame assembly 10 drives the box feeding plate 1002 to rotate, causing the box to slide down and move under the action of the conveyor belt to the bottom of the box pressing assembly 11. The box pressing plate 1102 presses down and limits the box. At the same time, the pusher rod 1201 moves on the horizontal guide rail 1202 through the electric slider, so that the pusher rod 1201 sends the inner tray and the material into the box. As the conveyor belt 901 moves, the folding plate 1301, controlled by the side electric slider, moves down outside the vertical guide rail 1302 to fold the box. The whole action process is automatically produced. Each component has a relatively simple structure, is easy to debug and understand, and is easy to learn.

[0028] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. An automatic boxing mechanism with inner tray, comprising a material incline conveyor belt (1) and a mechanical pushing assembly (12), characterized in that, The end of the material climbing conveyor belt (1) is connected to a diversion conveyor belt (2), and a material interception component (3) for intercepting stopped or faulty materials is provided in the middle of the diversion conveyor belt (2). The end of the diversion conveyor belt (2) is provided with a material pressing acceleration component (4) for pressing and accelerating, and a material counting and grouping component (5) for counting and grouping materials is provided on the side of the end of the material pressing acceleration component (4). A chain plate conveyor belt (6) is provided on the right side of the material counting and grouping component (5), and a module pushing component (7) for pushing materials is provided at the upper end of the end of the chain plate conveyor belt (6). The rear of the chain plate conveyor belt (6) is... An inner tray forming conveyor assembly (8) for feeding inner trays is provided, and a feeding assembly (9) for feeding inner trays is provided at the lower end of the inner tray forming conveyor assembly (8). A box frame assembly (10) for feeding box bodies is provided above the feeding assembly (9), and a box pressing assembly (11) for limiting the box body is provided to the right of the box frame assembly (10). A mechanical pushing assembly (12) for packing materials is provided in front of the box pressing assembly (11), and a box folding assembly (13) for sealing the box edge is provided to the right of the box pressing assembly (11). A control panel (14) is provided above the mechanical pushing assembly (12).

2. The automatic box-packing mechanism with inner tray according to claim 1, characterized in that, The material interception component (3) includes an interception plate (301) and a power shaft (302), and the power shaft (302) is provided at the end of the interception plate (301).

3. The automatic box-packing mechanism with inner tray according to claim 1, characterized in that, The pressing acceleration assembly (4) includes a pressing roller (401) and a spring bracket (402), and the pressing roller (401) is provided with spring brackets (402) at both ends.

4. An automatic box-packing mechanism with an inner tray according to claim 1, characterized in that, The material counting and distributing component (5) includes a mounting frame (501) and a distributing plate (502), and the distributing plate (502) is installed inside the mounting frame (501) by a hydraulic rod. The module pushing component (7) includes a pushing frame (701) and an electric slide rail (702), and the electric slide rail (702) is provided on the side of the pushing frame (701).

5. An automatic box-packing mechanism with an inner tray according to claim 1, characterized in that, The inner tray forming and conveying assembly (8) includes a limiting rod (801) and an inner tray body (802), and the inner tray body (802) is provided on the inner side of the limiting rod (801). The feeding assembly (9) includes a conveyor belt (901) and a separator (902).

6. An automatic box-packing mechanism with an inner tray according to claim 1, characterized in that, The box frame assembly (10) includes a power hydraulic rod (1001), a box feeding plate (1002), a box limiting frame (1003), and a box pressing frame (1004). The output end of the power hydraulic rod (1001) is provided with a box feeding plate (1002), and the surface of the box feeding plate (1002) is provided with a box limiting frame (1003). The box pressing frame (1004) is provided above the box feeding plate (1002).

7. An automatic box-packing mechanism with an inner tray according to claim 1, characterized in that, The pressing box assembly (11) includes a pressing box hydraulic rod (1101) and a pressing box plate (1102), and the output end of the pressing box hydraulic rod (1101) is connected to the pressing box plate (1102). The mechanical pushing assembly (12) includes a pushing rod (1201) and a horizontal guide rail (1202), and the end of the pushing rod (1201) is mounted on the horizontal guide rail (1202) via an electric slider.

8. An automatic box-packing mechanism with an inner tray according to claim 1, characterized in that, The folding box assembly (13) includes a folding box plate (1301) and a vertical guide rail (1302), and the vertical guide rail (1302) is mounted on the side of the folding box plate (1301) by an electric slider.

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