Small box-packed chili sauce filling equipment

By designing a small boxed hot sauce filling equipment, the problem of box deviation during the filling process was solved by using a conveyor belt and a box suction cup system, achieving an efficient and accurate filling process.

CN223479507UActive Publication Date: 2025-10-28江西鸣镇农业科技有限公司
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Patent Information

Application Number
CN202422615074.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-28
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Small-sized boxed hot sauces can easily shift during the filling process due to contact or wind, causing misoperation of the filling machine's extruder head and affecting production efficiency.

Method used

A small boxed hot sauce filling equipment was designed, which uses two sets of conveyor belts and a suction cup system. The suction cup is connected to the vacuum equipment, and the up and down movement of the suction cup is controlled by the picking cylinder, which cooperates with the extrusion nozzle of the filling machine to achieve precise filling.

Benefits of technology

Ensure that the box does not move during the filling process, reduce errors and improve filling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of small box-packed chili sauce filling, in particular to small box-packed chili sauce filling equipment. Comprising a trial boxing feeding box, a conveying belt, a box suction cup and a filling machine. Two groups of conveying belts are arranged, each group of conveying belts comprises two conveying belts, and a gap for the box sucking disc to move up and down is reserved between the two conveying belts; trial loading box feeding boxes are arranged at the corresponding positions over the two sets of conveying belts, and one or more sets of loading box feeding boxes are arranged. The box sucking disc is communicated with vacuum equipment; the box sucking disc moves up and down through the object taking air cylinder. A filling machine is arranged on one side of the middle of the conveying belt and the trial packing box feeding box, and a material extruding nozzle of the filling machine is driven by a feeding lead screw motor to move to the position over the trial packing box on the conveying belt to extrude materials. According to the device, in the whole filling process, the suction cup always sucks a trial box, so that the situation of displacement and swing cannot occur in the whole filling process, errors are reduced, and meanwhile, the filling efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of small-sized boxed hot sauce filling, and in particular to a small-sized boxed hot sauce filling device. Background Art

[0002] Trial packs of hot sauce are a common promotional method used by hot sauce manufacturers. However, during the bottling process, due to their small size and thin material, even slight contact or the wind generated by workers walking quickly can cause them to shift. This can lead to the extruder of the hot sauce filling machine squeezing the hot sauce onto the conveyor belt, requiring the production line to be stopped for cleaning, causing significant disruption. Therefore, based on this technical defect, we designed a small-scale boxed hot sauce filling equipment. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to practical needs, and provide a small-scale boxed chili sauce filling equipment, including a trial pack box feeding box, a conveyor belt, suction cups, and a filling machine; the conveyor belt is provided in two sets, each set with two belts, with a gap reserved in the middle for the vertical movement of the suction cups; the trial pack box feeding boxes are positioned directly above the two sets of conveyor belts, and there are more than one set of trial pack box feeding boxes; the number and position of the suction cups correspond to the trial pack box feeding boxes, and under normal conditions, the suction cups are located below the conveyor belts, and the suction cups are connected to a vacuum device; the suction cups move up and down via a lifting cylinder; the filling machine is located on one side between the conveyor belt and the trial pack box feeding box, and the extrusion nozzle of the filling machine is driven by a feeding screw motor to extrude material directly above the trial pack boxes on the conveyor belt.

[0004] The suction cups are also provided symmetrically, with four in total.

[0005] The extrusion nozzles are all fixed to the first moving plate. A connecting plate is provided below the first moving plate. The lead screw of the lead screw motor passes through the middle of the connecting plate. The connecting plates at both ends of the lead screw pass through the limiting rod. The extrusion nozzles and the filling machine are connected by a hose. The lead screw and the limiting rod pass through the middle of the trial box picked up by the two sets of suction cups, and their movement paths do not coincide.

[0006] A rigid air tube is connected to the lower part of the suction cup of the suction box. The lower part of the rigid air tube is fixed to a second movable plate, and a flexible tube is connected to the lower part of the rigid air tube. A retrieval cylinder is connected to the middle of the second movable plate.

[0007] Each set of conveyor belts is provided with limit baffles at both ends, and a guide plate that opens outwards is provided above the limit baffles.

[0008] The bottom of the trial pack box feeding box is provided with a discharge port, and the two ends of the discharge port are provided with trial pack box outer edge baffles. The trial pack box outer edge baffles are right-angled triangles, and their upper ends are horizontal to the outer edge of the trial pack box.

[0009] The beneficial effects of this utility model are as follows:

[0010] Throughout the entire filling process, the suction cup remains firmly attached to the trial pack box, preventing any displacement or wobbling, thus reducing errors and improving filling efficiency. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0012] Figure 1 , 2 This is a schematic diagram of the structure of this utility model.

[0013] Figure 3 This is a side view diagram;

[0014] Figure 4 This is a diagram showing the boxed feeding container cut open and enlarged. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0016] See Figure 1-4 .

[0017] The filling machine and vacuum equipment are common existing equipment and are not the innovative points of this case, so their specific structures will not be described in detail.

[0018] This utility model discloses a small-scale boxed chili sauce filling device, including a trial pack box feeding box 1, a conveyor belt 2, suction cups 3, and a filling machine 4; the conveyor belt is provided in two sets, each set having two belts, with a gap reserved in the middle for the suction cups to move up and down; the trial pack box feeding boxes are positioned directly above the two sets of conveyor belts, and there are more than one set of trial pack box feeding boxes; the number and position of the suction cups correspond to the trial pack box feeding boxes, and under normal conditions, the suction cups are located below the conveyor belts, and the suction cups are connected to a vacuum device; the suction cups move up and down via a lifting cylinder 5; the filling machine 4 is located on one side between the conveyor belt and the trial pack box feeding box, and the extrusion nozzle 6 of the filling machine is driven by a feeding screw motor 7 to extrude material directly above the trial pack boxes on the conveyor belt.

[0019] The suction cups are also provided symmetrically, with four in total.

[0020] The extrusion nozzles are all fixed on the first moving plate 8. A connecting plate 9 is provided below the first moving plate. The lead screw 71 of the lead screw motor passes through the middle of the connecting plate. The connecting plates at both ends of the lead screw pass through the limiting rod 10. The extrusion nozzles and the filling machine are connected by a hose. The lead screw and the limiting rod pass through the middle of the trial pack box picked up by the two sets of suction cups, and their movement paths do not coincide.

[0021] A rigid air tube 11 is connected to the lower part of the suction cup of the suction box. A second movable plate 12 is fixed below the rigid air tube, and a flexible tube is connected below the rigid air tube. A retrieval cylinder 5 is connected in the middle of the second movable plate.

[0022] Each set of conveyor belts is provided with limit baffles 13 at both ends, and a guide plate 14 that opens outwards is provided above the limit baffles.

[0023] The bottom of the sample box supply box is provided with a discharge port 15, and both ends of the discharge port are provided with sample box outer edge baffles 16. The sample box outer edge baffles are right-angled triangles, and their upper ends are horizontal to the end that fits against the sample box outer edge 17. When the suction cup 3 picks up the sample box and moves upward, because the sample box is relatively soft, when the suction cup 3 is pulled towards each other, the sample box deforms and is pulled out. The sample box outer edge baffles 16 block the next one. The right-angled triangle shape of the sample box outer edge baffles allows the picked-up sample box to quickly return to its original shape without affecting the previous sample box being stuck.

[0024] Specific operations

[0025] First, stack the trial pack boxes and place them into the trial pack box supply box 1. Fill the filling machine with sauce. Start the equipment, and the suction cup 3 will suck up the trial pack box through the picking cylinder 5. Then, pull the sucked trial pack box down. The trial pack box will deform slightly and be taken out and attached to the conveyor belt. Under the action of the screw motor, the extrusion nozzle 6 will move to the preset position for filling. After completion, return to the position, and the suction cup 3 will release the filled trial pack box. The conveyor belt will move and send it out.

[0026] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A small-scale boxed chili sauce filling equipment, characterized in that: The system includes a trial pack box feeding box (1), a conveyor belt (2), a suction cup (3), and a filling machine (4). The conveyor belt is provided in two sets, with two belts in each set, and a gap is reserved in the middle for the suction cup to move up and down. The trial pack box feeding box is provided at the corresponding position above the two sets of conveyor belts, and there is more than one set of the box feeding box. The number and position of the suction cups correspond to the trial pack box feeding box. Under normal conditions, the suction cups are located below the conveyor belt, and the suction cups are connected to the vacuum equipment. The suction cups move up and down through the picking cylinder (5). The filling machine (4) is provided on one side between the conveyor belt and the trial pack box feeding box. The extrusion nozzle (6) of the filling machine is driven by the feeding screw motor (7) to extrude material directly above the trial pack box on the conveyor belt.

2. The small-scale boxed chili sauce filling equipment according to claim 1, characterized in that: The suction cups are also provided symmetrically, with four in total.

3. The small-scale boxed chili sauce filling equipment according to claim 1, characterized in that: The extrusion nozzles are all fixed on the first moving plate (8). A connecting plate (9) is provided below the first moving plate. The connecting plate passes through the lead screw (71) of the lead screw motor in the middle. The connecting plates at both ends of the lead screw pass through the limiting rod (10). The extrusion nozzles and the filling machine are connected by a hose. The lead screw and the limiting rod pass through the middle of the trial pack box picked up by the two sets of suction cups and do not coincide with its movement path.

4. The small-scale boxed chili sauce filling equipment according to claim 1, characterized in that: A rigid air tube (11) is connected to the bottom of the suction cup of the suction box. A second movable plate (12) is fixed below the rigid air tube. A flexible tube is connected to the bottom of the rigid air tube. A retrieval cylinder (5) is connected in the middle of the second movable plate.

5. The small-scale boxed chili sauce filling equipment according to claim 1, characterized in that: Each set of conveyor belts is provided with limit baffles (13) at both ends, and a guide plate (14) that opens outwards is provided above the limit baffles.

6. The small-scale boxed chili sauce filling equipment according to claim 1, characterized in that: The bottom of the trial pack box feeding box is provided with a discharge port (15), and the two ends of the discharge port are provided with trial pack box outer edge baffles (16). The trial pack box outer edge baffles are right-angled triangles, and their upper end is horizontal when it is in contact with the outer edge (17) of the trial pack box.