Double-channel jig shunting assembly line

Abstract

The utility model discloses a double-channel jig shunting assembly line which comprises a first assembly line and a second assembly line which are arranged in parallel and next to each other and used for conveying jigs, and a shunting device is arranged on one side of the first assembly line and used for pushing the jigs conveyed on the first assembly line to the second assembly line. The first assembly line and the second assembly line each comprise a conveying belt and a side baffle, and it is ensured that the jigs are stably and accurately conveyed. The shunting device comprises an operation table, a guide rail, a carrying table, a wire and a pushing assembly, and the pushing assembly is started to push the jig to the second assembly line from the first assembly line through a moving trigger switch of the carrying table. The pushing assembly is composed of a motor, a cantilever, a connecting shaft and a pushing rod, force transmission is achieved through a connecting rod mechanism, and the jig is accurately pushed. According to the assembly line, the jigs can be automatically and accurately distributed, the production efficiency is improved, the production cost is reduced, and the stability of the product quality is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of fixture diversion in manufacturing production lines, specifically to a dual-channel fixture diversion production line. Background Technology

[0002] In modern industrial automated production lines, the efficient transport and rational distribution of fixtures play a crucial role in improving production efficiency and optimizing production processes. Traditional production lines often use a single channel to transport fixtures, and when it is necessary to classify, distribute, or process fixtures for different procedures, manual operation is usually required.

[0003] Traditional single-channel assembly lines combined with manual sorting have significant drawbacks. First, manual sorting is inefficient and struggles to keep pace with large-scale, high-speed production, severely limiting overall production capacity. Second, manual operation is prone to errors, potentially leading to incorrect fixture placement or physical damage to fixtures during handling, thus affecting product quality.

[0004] Therefore, the above problems urgently need to be solved. Utility Model Content

[0005] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a dual-channel fixture diversion production line. By setting a diversion device between two parallel and adjacent production lines, the fixture can be automatically and accurately diverted between the two production lines. This solves the problems of low efficiency, error-proneness, high cost, and difficulty in adapting to large-scale high-speed production rhythm caused by the reliance on manual sorting in traditional single-channel production lines. It improves the automation level and production efficiency of the production process, reduces production costs, and ensures the stability of product quality.

[0006] Technical Solution: This utility model provides a dual-channel fixture diversion production line, comprising a pair of production lines, multiple fixtures, and a diversion device. The fixtures are placed on the production lines. The pair of production lines includes a first production line and a second production line, which are parallel and adjacent to each other for conveying fixtures. The diversion device is located on one side of the first production line to push the fixtures conveyed on the first production line to the second production line. The first and second production lines can stably carry and convey fixtures, providing a continuous material flow basis for the entire production process and ensuring that the fixtures move orderly from the initial station to subsequent processing or handling stations. The diversion device can accurately push the fixtures running on the first production line to the second production line according to preset rules or instructions, realizing flexible allocation of fixtures between the two parallel production lines and effectively controlling the flow direction of the fixtures.

[0007] Furthermore, this application discloses a dual-channel fixture diversion production line. The first production line includes a first conveyor belt and a first side barrier, while the second production line includes a second conveyor belt and a second side barrier. The first side barrier is located on one side of the first conveyor belt, and the side away from the first side barrier is closely adjacent to the second conveyor belt. The second side barrier is located on the side of the second conveyor belt away from the first side barrier. The first side barrier, located on one side of the first conveyor belt, effectively prevents the fixture from slipping off or deviating from the production line range during transport on the first production line, ensuring that the fixture remains on the correct conveyor track and accurately reaches the preset workstation or receives the corresponding processing. The second side barrier, located on the side of the second conveyor belt away from the first side barrier, also serves to laterally limit the fixture on the second production line. The side of the first conveyor belt away from the first side barrier is closely adjacent to the second conveyor belt. This close layout design allows the fixture to be transferred from the first production line to the second production line through the diversion device, achieving a convenient, accurate and efficient transition. It reduces the transfer error or jamming problems that may be caused by the large distance between the two production lines, ensures a smooth fixture diversion process, and improves the operating efficiency of the entire production line system.

[0008] Furthermore, this application discloses a dual-channel fixture distribution production line where the first and second conveyor belts transport fixtures in the same direction. This ensures a high degree of consistency and continuity in the fixture flow direction throughout the entire production process. This facilitates the orderly connection and coordination of processes between the two production lines. Since the two conveyor belts run in the same direction, production rhythm control is more convenient and uniform. The fixture transport speed of the entire production line system can be easily set and adjusted through precise control of one or more drive motors (each controlling the first and second conveyor belts individually or collaboratively). This ensures that the fixtures on the two production lines maintain synchronization or proceed in an orderly manner according to a predetermined time difference at each process node, which is beneficial for achieving refined production planning and process management, and improving the controllability and predictability of the production process.

[0009] Furthermore, this application discloses a dual-channel fixture diversion production line. The diversion device includes an operating table, a guide rail, a platform, a wire, and a pushing component. The guide rail is mounted on the operating table and is perpendicular to the production line. The platform is movably connected to the guide rail via a slider. The fixture is placed on the platform. A switch is located at the end of the guide rail away from the first side stop. The switch is connected to the pushing component via a wire. When the fixture on the platform completes its preceding operation, the guide rail moves to the switch, triggering the push component to push the fixture from the first production line to the second production line. The guide rail, mounted on the operating table and perpendicular to the production line, provides a precise guiding path for the platform. The platform, movably connected to the guide rail via a slider, can move stably and accurately along the guide rail, ensuring that the fixture placed on the platform can accurately reach a preset position, such as moving to a specific trigger position where the switch is located, thus ensuring the accuracy of subsequent diversion operations. The switch at the end of the guide rail, connected to the wire and the pushing component, constitutes an effective trigger control mechanism. When the fixture on the platform completes its preceding operations and moves with the platform to the switch, it can precisely trigger the switch, thereby transmitting an electrical signal through wires to activate the pushing component. This allows the entire diversion operation to proceed in an orderly manner according to the actual process status of the fixture, realizing automated condition-triggered diversion functionality and improving the intelligence level of the production line operation. After receiving the start signal triggered by the switch, the pushing component can apply appropriate thrust to the fixture conveyed on the first production line, smoothly and accurately pushing it to the second production line, completing the diversion and conversion of the fixture between the two production lines.

[0010] Furthermore, in this application, a dual-channel fixture diversion assembly line includes a pushing component comprising a frame, a motor, a first cantilever, a second cantilever, a push rod, and a connecting shaft. The motor is mounted on the frame, and its output shaft is pivotally connected to one end of the first cantilever, driving the first cantilever to rotate. The output shaft is parallel to the assembly line. The first cantilever is connected to one end of the second cantilever via the connecting shaft, and the other end of the second cantilever is connected to the end of the push rod near the motor via the connecting shaft. The push rod is perpendicular to the assembly line. The first cantilever is connected to one end of the second cantilever via the connecting shaft, forming a movable linkage structure. The force generated by the motor driving the first cantilever to rotate can be transmitted to the second cantilever via the connecting shaft, achieving effective force transmission between different components. The other end of the second cantilever is then connected to the end of the push rod near the motor via the connecting shaft, so that the force is transmitted twice before acting on the push rod perpendicular to the assembly line, accurately pushing the fixture on the first assembly line to the second assembly line.

[0011] Furthermore, in a dual-channel jig diversion assembly line of this application, a limiting block is provided within the frame, and a push rod passes through the limiting block. The limiting block is used to limit the push rod in a direction perpendicular to the assembly line, preventing the push rod from deviating during its extension and retraction. The limiting block can define a clear movement trajectory for the push rod, ensuring that it can only reciprocate along a predetermined straight line perpendicular to the assembly line.

[0012] Furthermore, in a dual-channel fixture distribution line of this application, an elastic sleeve is provided at the end of the push rod furthest from the motor. The elastic sleeve is located at the end of the push rod furthest from the motor. When the push rod pushes the fixture on the first distribution line, the elastic sleeve first contacts the fixture. It acts as a buffer at the moment of contact, effectively mitigating the impact force generated when the push rod applies force, preventing damage to the fixture due to sudden rigid collisions, protecting the structural integrity of the fixture, and ensuring that the fixture will not deform or be damaged due to excessive force during the pushing process.

[0013] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0014] 1. The dual-channel fixture diversion production line of this utility model, by setting up a first and a second production line that are parallel and adjacent to each other, and equipped with a diversion device, realizes the flexible allocation of fixtures between the two production lines, effectively improving production efficiency.

[0015] 2. The dual-channel fixture diversion production line of this utility model uses an automated triggering control mechanism composed of guide rails, platforms, switches, and pushing components in the diversion device to accurately start the diversion operation according to the actual process completion status of the fixture. This significantly improves the intelligence level of the production line operation, reduces the need for manual intervention and the possibility of human error, and reduces labor costs while improving production efficiency. Attached Figure Description

[0016] Figure 1 This is a first schematic diagram of a dual-channel fixture diversion production line according to the present invention;

[0017] Figure 2 This is a second schematic diagram of a dual-channel fixture diversion production line according to the present invention;

[0018] Figure 3 This is a schematic diagram of a dual-channel fixture diversion and conveyor push assembly of the present invention.

[0019] Explanation of reference numerals in the accompanying drawings: 1-assembly line, 2-jig, 3-diversion device, 31-operating table, 32-guide rail, 33-platform, 34-wire, 35-pushing component, 36-switch, 11-first assembly line, 12-second assembly line, 111-first conveyor belt, 112-first side guard, 121-second conveyor belt, 122-second side guard, 361-frame, 362-motor, 363-first cantilever, 364-second cantilever, 365-push rod, 366-connecting shaft, 3611-limiting block, 3651-elastic sleeve. Detailed Implementation

[0020] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0021] like Figure 1 The illustrated dual-channel fixture diversion production line includes a pair of production lines 1, multiple fixtures 2, and a diversion device 3. The fixtures 2 are placed on the production lines 1. The pair of production lines 1 includes a first production line 11 and a second production line 12, which are parallel and adjacent to each other for conveying the fixtures 2. The diversion device 3 is located on one side of the first production line 11 and is used to push the fixtures 2 conveyed on the first production line 11 onto the second production line 12. The first production line 11 and the second production line 12 can stably carry and convey the fixtures 2, providing a continuous material flow basis for the entire production process and ensuring that the fixtures 2 move orderly from the initial station to subsequent processing or handling stations. The diversion device 3 can precisely push the fixtures 2 running on the first production line 11 onto the second production line 12 according to preset rules or instructions, realizing flexible allocation of the fixtures 2 between the two parallel production lines and effectively controlling the flow direction of the fixtures 2.

[0022] In this embodiment, as Figure 1 , 2As shown, the first production line 11 includes a first conveyor belt 111 and a first side baffle 112, and the second production line 12 includes a second conveyor belt 121 and a second side baffle 122. The first side baffle 112 is located on one side of the first conveyor belt 111, and the side away from the first side baffle 112 is closely adjacent to the second conveyor belt 121. The second side baffle 122 is located on the side of the second conveyor belt 121 away from the first side baffle 112. The first side baffle 112 is located on one side of the first conveyor belt 111 and can effectively prevent the fixture 2 from slipping off or deviating from the production line range when conveyed on the first production line 11, ensuring that the fixture 2 is always on the correct conveying track of the conveyor belt and accurately reaches the preset workstation or receives corresponding processing. The second side baffle 122 is located on the side of the second conveyor belt 121 away from the first side baffle 112, and similarly serves to laterally limit the fixture 2 on the second production line 12. The side of the first conveyor belt 111 away from the first side barrier 112 is closely adjacent to the second conveyor belt 121. This close layout design allows the fixture 2 to achieve a convenient, accurate and efficient transition when it is transferred from the first production line 11 to the second production line 12 through the diversion device 3. This reduces the transfer error or jamming that may occur due to the large distance between the two production lines, ensures the smooth diversion process of the fixture 2, and improves the operating efficiency of the entire production line system.

[0023] In this embodiment, the first conveyor belt 111 and the second conveyor belt 121 transport the fixture 2 in the same direction. This ensures a high degree of consistency and continuity in the direction of fixture 2 movement throughout the entire production process. This facilitates the orderly connection and coordination of processes between the two production lines. Since the two conveyor belts run in the same direction, the control of the production rhythm is more convenient and uniform. The conveying speed of the fixture 2 in the entire production line system can be easily set and adjusted by precisely controlling one or more drive motors (either individually or collaboratively controlling the first conveyor belt 111 and the second conveyor belt 121). This ensures that the fixtures 2 on the two production lines can maintain synchronization or proceed in an orderly manner according to a predetermined time difference at each process node, which is beneficial for achieving refined production planning and process management, and improving the controllability and predictability of the production process.

[0024] In this embodiment, the diversion device 3 includes an operating table 31, a guide rail 32, a platform 33, a guide wire 34, and a pushing component 35. The guide rail 32 is mounted on the operating table 31 and is perpendicular to the production line 1. The platform 33 is movably connected to the guide rail 32 via a slider. The fixture 2 is placed on the platform 33. A switch 36 is provided at the end of the guide rail 32 away from the first side stop 112. The switch 36 is connected to the pushing component 35 via the guide wire 34. When the fixture 2 on the platform 33 completes the previous operation, the guide rail 32 moves to the switch 36, triggering the switch 36 to start the pushing component 35 to push the fixture 2 conveyed on the first production line 11 onto the second production line 12. The guide rail 32, mounted on the operating table 31 and perpendicular to the production line 1, provides a precise moving guide path for the platform 33. The platform 33 is movably connected to the guide rail 32 via a slider, enabling it to move stably and precisely along the guide rail 32. This ensures that the fixture 2 placed on the platform 33 can accurately reach a preset position, such as moving to the specific trigger position of the switch 36, guaranteeing the accuracy of subsequent diversion operations. The switch 36, located at the end of the guide rail 32, is connected to the wire 34 and the push component 35, forming an effective trigger control mechanism. When the fixture 2 on the platform 33 completes the preceding operation and moves with the platform 33 to the switch 36, it can accurately trigger the switch 36, thereby transmitting an electrical signal through the wire 34 to activate the push component 35. This allows the entire diversion operation to proceed in an orderly manner according to the actual process state of the fixture 2, realizing automated condition-triggered diversion and improving the intelligence level of the production line operation. After receiving the start signal triggered by the switch 36, the push component 35 can apply appropriate thrust to the fixture 2 conveyed on the first production line 11, smoothly and accurately pushing it onto the second production line 12, completing the diversion of the fixture 2 between the two production lines.

[0025] In this embodiment, as Figure 3As shown, the pushing component 35 includes a frame 361, a motor 362, a first cantilever 363, a second cantilever 364, a push rod 365, and a connecting shaft 366. The motor 362 is mounted on the frame 361, and its output shaft is pivotally connected to one end of the first cantilever 363, driving the first cantilever 363 to rotate. The output shaft is parallel to the production line 1. The first cantilever 363 is connected to one end of the second cantilever 364 via the connecting shaft 366. The other end of the second cantilever 364 is connected to the end of the push rod 365 near the motor 362 via the connecting shaft 366. The push rod 365 is perpendicular to the production line 1. The first cantilever 363 is connected to one end of the second cantilever 364 via the connecting shaft 366, forming a movable linkage structure. The force generated by the motor 362 driving the first cantilever 363 to rotate can be transmitted to the second cantilever 364 through the connecting shaft 366, realizing effective force transmission between different components. The other end of the second cantilever 364 is connected to the end of the push rod 365 near the motor 362 via the connecting shaft 366, so that the force is transmitted twice and then applied to the push rod 365 perpendicular to the production line 1, accurately pushing the fixture 2 on the first production line 11 onto the second production line 12.

[0026] In this embodiment, a limiting block 3611 is provided inside the frame 361, and the push rod 365 passes through the limiting block 3611. The limiting block 3611 is used to limit the push rod 365 in a direction perpendicular to the assembly line 1, preventing the push rod 365 from deviating during its extension and retraction. The limiting block 3611 can define a clear movement trajectory for the push rod 365, so that it can only reciprocate along a predetermined straight line direction perpendicular to the assembly line 1.

[0027] In this embodiment, an elastic sleeve 3651 is provided at the end of the push rod 365 away from the motor 362. The elastic sleeve 3651 is located at the end of the push rod 365 away from the motor 362. When the push rod 365 pushes the fixture 2 on the first production line 11, the elastic sleeve 3651 first contacts the fixture 2. It can act as a buffer at the moment of contact, effectively mitigating the impact force generated when the push rod 365 applies the pushing force, avoiding damage to the fixture 2 due to sudden rigid collision, protecting the structural integrity of the fixture 2, and ensuring that the fixture 2 will not deform or be damaged due to excessive force during the pushing process. The elastic sleeve 3651 is made of rubber.

[0028] The above embodiments are exemplary and are intended to illustrate the technical concept and features of this utility model, so that those skilled in the art can understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A dual-channel fixture-based flow control line, characterized in that: include: A pair of production lines (1), multiple fixtures (2), and a diversion device (3) are provided. The fixtures (2) are placed on the production lines (1). The pair of production lines (1) includes a first production line (11) and a second production line (12). The first production line (11) and the second production line (12) are parallel and arranged side by side for conveying the fixtures (2). The diversion device (3) is located on one side of the first production line (11) for pushing the fixtures (2) conveyed on the first production line (11) onto the second production line (12).

2. The dual-channel fixture diversion production line according to claim 1, characterized in that: The first production line (11) includes a first conveyor belt (111) and a first side baffle (112), and the second production line (12) includes a second conveyor belt (121) and a second side baffle (122). The first side baffle (112) is provided on one side of the first conveyor belt (111), and the side away from the first side baffle (112) is closely adjacent to the second conveyor belt (121). The second side baffle (122) is provided on the side of the second conveyor belt (121) away from the first side baffle (112).

3. The dual-channel fixture diversion production line according to claim 2, characterized in that: The first conveyor belt (111) and the second conveyor belt (121) transport the fixture (2) in the same direction.

4. The dual-channel fixture diversion production line according to claim 3, characterized in that: The diversion device (3) includes an operating table (31), a guide rail (32), a platform (33), a wire (34), and a pushing component (35). The guide rail (32) is installed on the operating table (31) and is perpendicular to the production line (1). The platform (33) is movably connected to the guide rail (32) via a slider. The fixture (2) is placed on the platform (33). A switch (36) is provided at the end of the guide rail (32) away from the first side stop (112). The switch (36) is connected to the pushing component (35) via the wire (34). When the fixture (2) on the platform (33) completes the previous operation, it moves to the switch (36) via the guide rail (32) to trigger the switch (36) and start the pushing component (35) to push the fixture (2) conveyed on the first production line (11) onto the second production line (12).

5. A dual-channel fixture-based flow control line according to claim 4, characterized in that: The pushing component (35) includes a frame (361), a motor (362), a first cantilever (363), a second cantilever (364), a push rod (365), and a connecting shaft (366). The motor (362) is mounted on the frame (361), and its output shaft is pivotally connected to one end of the first cantilever (363) to drive the first cantilever (363) to rotate. The output shaft is parallel to the production line (1). The first cantilever (363) is connected to one end of the second cantilever (364) through the connecting shaft (366). The other end of the second cantilever (364) is connected to the end of the push rod (365) near the motor (362) through the connecting shaft (366). The push rod (365) is perpendicular to the production line (1).

6. A dual-channel fixture-based flow control line according to claim 5, characterized in that: The frame (361) is provided with a limiting block (3611), and the push rod (365) passes through the limiting block (3611). The limiting block (3611) is used to limit the push rod (365) in the direction perpendicular to the assembly line (1) to prevent the push rod (365) from deviating when it extends and retracts.

7. A dual-channel fixture-based flow control line according to claim 6, characterized in that: The push rod (365) has an elastic sleeve (3651) at the end away from the motor (362).

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