Material transferring assembly for metal machining

By designing the material transfer components of the drive table and the suction transfer components, automated material transfer in the metal processing process is achieved, solving the problems of high labor intensity and low efficiency in the traditional method, and improving production efficiency and adaptability.

CN223480223UActive Publication Date: 2025-10-28DONGGUAN ZONGBAI IND CO LTD
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Patent Information

Application Number
CN202422822979.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-28
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Traditional metal processing material transfer methods rely on manual operation or simple robotic arms, which are labor-intensive, inefficient, and prone to human error, especially when handling large or precision parts.

Method used

A material transfer assembly including a drive platform and a suction transfer assembly was designed. A photoelectric sensor was used to detect the position of metal parts. The air pump body and suction cup were combined to realize automatic material transfer. The suction cup can be adjusted to adapt to different sizes and shapes. Multiple suction transfer assemblies can process multiple metal parts at the same time.

Benefits of technology

It improves the automation level and efficiency of the production line, reduces manual intervention, has strong adaptability and a wide range of applications, and can process multiple metal processing parts quickly and accurately.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material transferring assembly for metal machining, and relates to the technical field of metal machining. The sucking and transferring device comprises a driving table and a sucking and transferring assembly installed around the driving table. The driving table comprises a machine base, a supporting table installed at the rotating end of the machine base in a matched mode, an air pump body fixed to the middle position of the upper side face of the supporting table, a distribution bin arranged on the upper portion of the air pump body and air pipe valves arranged on the peripheral side of the distribution bin. The sucking and transferring assembly comprises a support, a guide plate movably arranged in the support, a first connecting pipe fixed to the end of the guide plate, a guide rod fixed to the front portion of the support, a movable base movably arranged outside the guide rod in a sleeving mode at equal intervals, a second connecting pipe fixed to the outer end of the movable base, and suction cups installed at the end of the first connecting pipe and the end of the second connecting pipe. According to the utility model, a plurality of sucking and transferring assemblies are arranged, so that a plurality of metal workpieces can be processed simultaneously, the material processing capacity of single operation is improved, and the production rhythm is accelerated.
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Description

Technical Field

[0001] This utility model belongs to the field of metal processing technology, and in particular relates to a material transfer component for metal processing. Background Technology

[0002] In metal processing, rapid and accurate material transfer is crucial for maintaining the efficient operation of the production line. Traditional material transfer methods mostly rely on manual operation or simple robotic arms for gripping. These methods have significant limitations, such as high labor intensity, low work efficiency, and susceptibility to human error, especially when handling large or precision parts.

[0003] To address these issues, we provide a material transfer assembly for metal processing. Utility Model Content

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] This utility model is a material transfer assembly for metal processing, including a drive table and a suction and transfer assembly installed around the drive table.

[0006] The drive platform includes a base, a support platform adapted to the rotating end of the base, an air pump body fixed to the middle position of the upper side of the support platform, a distribution chamber set on the upper part of the air pump body, an air pipe valve set on the periphery of the distribution chamber, and a protective top plate fixed to the top of the distribution chamber.

[0007] The suction and transfer assembly includes a bracket fixed to the side of the support platform, a guide plate movably disposed inside the bracket, a connecting pipe one fixed to the end of the guide plate, a guide rod fixed to the front of the bracket, a movable seat equidistantly sleeved outside the guide rod, a connecting pipe two fixed to the outer end of the movable seat, and suction cups installed at the ends of the connecting pipe one and the connecting pipe two.

[0008] The present invention is further configured such that a photoelectric sensor is fixed at the middle position of the side edge of the support platform, and the photoelectric sensor is connected to the internal control system of the machine base via an internal wire, and the photoelectric sensor is configured in a one-to-one correspondence with the suction and transfer assembly.

[0009] The present invention is further configured such that the air pipe valve is provided in a one-to-one correspondence with the suction and transfer assembly, and the air pipe valve is connected to the connecting pipe one and connecting pipe two in the corresponding suction and transfer assembly via an air supply hose.

[0010] The present invention is further configured such that a gas rod is fixed at the middle position of the lower side of the guide plate, and the telescopic end of the gas rod is fixed to the lower side edge of the bracket.

[0011] The present invention is further configured such that the guide plate is provided with grooves, and transmission rods are movably arranged inside the grooves, and the transmission rods are respectively fixed to the bottom of the movable seat.

[0012] The present invention is further configured such that the suction cup is arranged in a tower-shaped structure, and the suction cup is adsorbed and engaged with the surface of the metal workpiece.

[0013] The utility model has the following beneficial effects:

[0014] 1. By setting up adjustable structures such as guide plates and movable seats, this utility model can flexibly adjust the position and spacing of suction cups according to metal processing parts of different sizes and shapes, making it more adaptable and applicable to a wider range of applications.

[0015] 2. By setting up multiple suction and transfer components, this utility model can process multiple metal parts simultaneously, increasing the material handling capacity of a single operation and accelerating the production pace. In conjunction with the setting of photoelectric sensors to detect the position of the metal parts, the control system is automatically triggered to start the corresponding actions, reducing the need for manual intervention and improving the automation level of the production line.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the upper part of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the lower part of the overall structure of this utility model.

[0020] Figure 3 This is a front view of the overall structure of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 100. Drive platform; 101. Support platform; 102. Base; 103. Photoelectric sensor; 104. Air pump body; 105. Air pipe valve; 106. Protective top plate; 107. Distribution compartment; 200. Suction and transfer assembly; 201. Bracket; 202. Guide plate; 203. Guide rod; 204. Movable seat; 205. Connecting pipe one; 206. Suction cup; 207. Air rod; 208. Slide groove; 209. Connecting pipe two. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] Please see Figure 1-3 The present invention is a material transfer assembly for metal processing, including a drive table 100 and a suction and transfer assembly 200 installed around the drive table 100.

[0026] The drive platform 100 includes a base 102, a support platform 101 adapted to the rotating end of the base 102, an air pump body 104 fixed to the middle position of the upper side of the support platform 101, a distribution chamber 107 disposed on the upper part of the air pump body 104, an air pipe valve 105 disposed on the periphery of the distribution chamber 107, and a protective top plate 106 fixed to the top of the distribution chamber 107.

[0027] The suction and transfer assembly 200 includes a bracket 201 fixed to the side of the support platform 101, a guide plate 202 movably disposed inside the bracket 201, a connecting pipe 205 fixed to the end of the guide plate 202, a guide rod 203 fixed to the front of the bracket 201, a movable seat 204 equidistantly and movably sleeved outside the guide rod 203, a connecting pipe 209 fixed to the outer end of the movable seat 204, and suction cups 206 installed at the ends of the connecting pipe 205 and the connecting pipe 209.

[0028] Specifically, a gas spring 207 is fixed at the middle position of the lower side of the guide plate 202, and the telescopic end of the gas spring 207 is fixed to the lower side edge of the bracket 201. The guide plate 202 is provided with sliding grooves 208, and a transmission rod is movably arranged inside the sliding grooves 208. The transmission rod is fixed to the bottom of the movable seat 204.

[0029] Furthermore, a photoelectric sensor 103 is fixed at the middle position of the upper side edge of the support platform 101. The photoelectric sensor 103 is connected to the internal control system of the base 102 via internal wires. The photoelectric sensor 103 is set in a one-to-one correspondence with the suction and transfer assembly 200. The air pipe valve 105 is set in a one-to-one correspondence with the suction and transfer assembly 200, and the air pipe valve 105 is connected to the connecting pipe 205 and connecting pipe 209 in the corresponding suction and transfer assembly 200 via an air supply hose.

[0030] Furthermore, the suction cup 206 is arranged in a tower-like structure, and the suction cup 206 is adsorbed and engaged with the surface of the metal workpiece.

[0031] The drive platform 100 in the material transfer assembly proposed in this technical solution is mainly responsible for providing power and supporting structure, while the suction and transfer assembly 200 is responsible for the actual material suction and handling tasks. The combined use of the two improves the automation level and efficiency in the metal processing process. Specific details regarding its structural design are as follows:

[0032] In the drive platform 100, the base 102 serves as the foundation of the entire device, providing stable support. The support platform 101 is mounted on the base 102, supporting the air pump body 104 and other related components. Rotation is achieved via a motor or other drive mechanism built into the base 102 to adjust the working position of the suction and transfer assembly 200. The air pump body 104 generates and maintains the required air pressure for the system, is fixed in the middle of the support platform 101, and is connected to the distribution chamber 107 via pipes to ensure uniform air pressure distribution. The distribution chamber 107 evenly distributes the air pressure generated by the air pump body 104 to each suction and transfer assembly 200. The upper part of the body 104 has multiple air passages inside, each passage connected to an air valve 105. The air valve 105 controls the flow of air and regulates the distribution of air pressure. It is set around the distribution chamber 107. Each air valve 105 corresponds to a suction and transfer assembly 200, which is connected to connecting pipe one 205 and connecting pipe two 209 through an air supply hose. The protective top plate 106 protects the internal air pump body 104 and distribution chamber 107 to prevent dust and debris from entering. The photoelectric sensor 103 is used to detect the position of the metal workpiece and provide feedback signals to the control system. It is connected to the control system through internal wires to ensure accurate signal transmission.

[0033] In the suction and transfer assembly 200, the guide plate 202 moves relative to the support 201 under the action of the air rod 207. During the movement, the guide plate 202's groove 208 pushes the transmission rod, causing the movable seat 204, which is fixed to the transmission rod, to move along the guide rod 203. This allows for the adjustment of the spacing of the connecting pipe 209 to achieve the suction and transfer of workpieces of different sizes. Both the connecting pipe 1 205 and the connecting pipe 209 are connected to the air valve 105 and the suction cup 206 to transmit air pressure. The suction cup 206 adsorbs metal workpieces to achieve material transfer. It has a tower-shaped structure with a hollow interior and is connected to the air source through the connecting pipe 1 205 and the connecting pipe 209. The bottom of the suction cup 206 is equipped with a rubber pad or other soft material to increase the adsorption force and protect the surface of the metal workpiece.

[0034] The specific steps for using this material transfer component are as follows:

[0035] 1. When the power is turned on, the air pump body 104 starts to work, generating and maintaining the air pressure required by the system. The air pressure is distributed to each suction and transfer component 200 through the distribution chamber 107 and the air pipe valve 105.

[0036] 2. When the metal workpiece is placed in place, the photoelectric sensor 103 detects the presence of the material and sends a signal to the control system. After receiving the signal, the control system controls the corresponding air valve 105 to open, so that the air pressure in the connecting pipe 1 205 and the connecting pipe 2 209 is reduced.

[0037] 3. After the air pressure in connecting pipe 1 205 and connecting pipe 2 209 decreases, the suction cup 206 generates negative pressure and adsorbs the metal workpiece.

[0038] Fourth, the control system further controls the base 102 to drive the support table 101 to rotate, thereby switching the position of the suction and transfer component 200, so that the suction cup 206 carries the metal workpiece to the designated position.

[0039] 5. Upon reaching the designated position, the control system controls the air valve 105 to return to its original state, the air pressure in connecting pipe 1 205 and connecting pipe 2 209 returns to normal, the suction cup 206 stops generating negative pressure, and the metal workpiece is placed in the predetermined position.

[0040] VI. The above process is repeated, and multiple suction and transfer components 200 realize continuous material transfer operations.

[0041] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0042] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A material transfer assembly for metal processing, comprising a drive table (100) and a suction and transfer assembly (200) mounted around the drive table (100), characterized in that: The drive platform (100) includes a base (102), a support platform (101) adapted to the rotating end of the base (102), an air pump body (104) fixed at the middle position of the upper side of the support platform (101), a distribution chamber (107) set on the upper part of the air pump body (104), an air pipe valve (105) set on the periphery of the distribution chamber (107), and a protective top plate (106) fixed on the top of the distribution chamber (107). The suction and transfer assembly (200) includes a bracket (201) fixed to the side of the support platform (101), a guide plate (202) movably disposed inside the bracket (201), a connecting pipe (205) fixed to the end of the guide plate (202), a guide rod (203) fixed to the front of the bracket (201), a movable seat (204) equidistantly disposed outside the guide rod (203), a connecting pipe (209) fixed to the outer end of the movable seat (204), and suction cups (206) installed at the ends of the connecting pipe (205) and the connecting pipe (209).

2. A material transfer assembly for metal processing according to claim 1, characterized in that, A photoelectric sensor (103) is fixed at the middle position of the upper side edge of the support platform (101). The photoelectric sensor (103) is connected to the internal control system of the machine base (102) via an internal wire. The photoelectric sensor (103) is set one-to-one with the suction and transfer assembly (200).

3. A material transfer assembly for metal processing according to claim 1, characterized in that, The air valve (105) is provided in a one-to-one correspondence with the suction and transfer assembly (200), and the air valve (105) is connected to the connecting pipe one (205) and connecting pipe two (209) in the corresponding suction and transfer assembly (200) via an air supply hose.

4. A material transfer assembly for metal processing according to claim 1, characterized in that, A gas spring (207) is fixed at the middle position of the lower side of the guide plate (202), and the telescopic end of the gas spring (207) is fixed to the lower side edge of the bracket (201).

5. A material transfer assembly for metal processing according to claim 1, characterized in that, The guide plate (202) is provided with grooves (208) in a distributed manner, and a transmission rod is movably arranged inside the groove (208), and the transmission rod is fixed to the bottom of the movable seat (204).

6. A material transfer assembly for metal processing according to claim 1, characterized in that, The suction cup (206) is arranged in a tower-like structure, and the suction cup (206) is adsorbed and engaged with the surface of the metal workpiece.