Feeding structure of pillow inner flapping device
By designing an automated pillow core beating device and utilizing components driven by cylinders and motors to achieve automated beating of the pillow core, the problem of low efficiency of traditional manual beating is solved, thereby improving production efficiency and economic benefits.
Patent Information
- Application Number
- CN202423085660.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The traditional pillow core is uneven inside after being filled with filling materials, and the manual beating method has low production efficiency and high cost, which makes it difficult to meet the requirements of enterprises to reduce costs and improve economic benefits.
A pillow core beating device is designed, including a beating component, a conveying component and a protection component. The upper pressure roller, lower pressure roller, beating roller and other components driven by a cylinder and a motor are used to realize automatic pillow core beating. The pillow core is transported and the spacing between the beating rollers is adjusted by a conveyor belt to increase friction and contact area, thereby improving production efficiency.
The automatic beating of pillow core is realized, which improves production efficiency, reduces labor cost and ensures the uniformity of pillow core and production efficiency.
Smart Images

Figure CN223480325U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pillow core beating devices, and in particular to a feeding structure for a pillow core beating device. Background Art
[0002] Pillow filling refers to filling the inside of a pillow with cotton or other materials. The benefits of filling with cotton are that it can provide soft support, making the pillow more comfortable and conforming to the curves of the human body, which helps to improve sleep quality.
[0003] With economic development, enterprises have increasingly higher requirements for reducing production costs and improving economic efficiency. Traditionally, the uneven filling of fluffy products such as pillow cores and cushions is caused by manual patting, but this method has low production efficiency and high production costs, and cannot achieve the goal of improving economic efficiency. Utility Model Content
[0004] The purpose of this utility model is to address the increasing demands of enterprises for reducing production costs and improving economic efficiency as the economy develops. Traditionally, the filling of fluffy products such as pillow cores and cushions is uneven, and manual patting is used. However, this method has low production efficiency and high production costs, and cannot achieve the goal of improving economic efficiency. Therefore, a feeding structure for a pillow core patting device is proposed.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a feeding structure for a pillow core beating device, including a beating component, a conveying component at the upper end of the beating component, multiple power components installed on both the beating component and the conveying component, and a protective component installed at one end of the beating component. The beating component includes a frame, a mounting frame is installed on the frame, a cylinder A is fixedly connected to one side of the mounting frame, an upper pressure roller is fixedly connected to the output end of the cylinder A, a lower pressure roller is rotatably installed inside the mounting frame and is located below the upper pressure roller, a cylinder B is fixedly connected to one side of the mounting frame, a beating roller A is fixedly connected to the output end of the cylinder B, a beating roller B is rotatably installed inside the mounting frame and is located below the beating roller A, the conveying component includes a conveyor frame, the conveyor frame is fixedly installed on the upper surface of the frame, a conveyor belt A is installed on the conveyor frame, a leather curtain frame is installed above the conveyor belt A, the leather curtain frame is fixedly installed on the upper surface of the frame, and a conveyor belt B is installed at the top of the inner end of the leather curtain frame, the power component includes a motor.
[0006] Preferably, the lower end of the frame is fixedly connected with casters;
[0007] This allows for easy movement of the entire device to a designated location for pillow core tapping.
[0008] Preferably, the mounting frame is provided in two sets and installed symmetrically. The mounting frame is provided with slide groove A and slide groove B respectively. The upper pressure roller corresponds to slide groove A and the patting roller A corresponds to slide groove B.
[0009] This provides sufficient space for the upper pressure roller and the beating roller A to move, enabling the device to beat pillow cores of different specifications.
[0010] Preferably, nylon square strips are fixedly connected to the outer surfaces of both the beating roller A and the beating roller B;
[0011] This is used to increase the contact area between the beating rollers A and B and the pillow core, thereby increasing the beating efficiency of the beating rollers A and B.
[0012] Preferably, the power assembly includes a motor, and there are six sets of motors. The output end of each set of motors is fixedly connected to a turbine box output shaft. There are six sets of turbine box output shafts, four of which are mounted on the mounting frame, and the other two are mounted on the conveyor frame and the curtain frame, respectively. The output ends of the six sets of turbine box output shafts correspond one-to-one with the upper pressure roller, lower pressure roller, slapping roller A, slapping roller B, conveyor belt A, and conveyor belt B.
[0013] It is used to provide power to the output shafts of six sets of turbine boxes through the motor, and then to provide power to the upper pressure roller, lower pressure roller, slap roller A, slap roller B, conveyor belt A and conveyor belt B through the output shafts of the six sets of turbine boxes, so that they can work normally.
[0014] Preferably, the protective assembly includes a left shield, a right shield, and an upper cover. Two sets of mounting brackets are provided and symmetrically arranged. The left shield is installed on the outside of the left mounting bracket, the right shield is installed on the outside of the right mounting bracket, and the upper cover is installed on the inside of the two sets of mounting brackets.
[0015] This is used to ensure the cleanliness of the pillow core and to isolate the beating component to prevent injury to workers during operation.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention proposes a feeding structure for a pillow core beating device. By setting up a beating component, the conveyor belt A transports the pillow core to the beating roller A and beating roller B. The height of the beating roller A can be freely adjusted under the action of the cylinder B, so that the beating roller A and beating roller B can perform beating operations on the pillow core. Under the action of the upper pressure roller and the lower pressure roller, the pillow core is discharged from the device, completing the automatic beating operation.
[0018] 2. The feeding structure of the pillow core beating device proposed in this utility model, by setting up a conveying component, provides power to conveyor belts A and B by a motor, and because cylinders A and B are adjustable cylinders, feeding is more convenient and faster, thereby increasing the overall production efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the left side of this utility model;
[0021] Figure 3 This is a schematic diagram on the right side of the present invention;
[0022] Figure 4 This is a top view of the present invention;
[0023] Figure 5 This is a front view schematic diagram of the present utility model;
[0024] Legend:
[0025] 1. Beating assembly; 11. Frame; 111. Casters; 12. Mounting bracket; 121. Slide rail A; 122. Slide rail B; 13. Cylinder A; 14. Upper pressure roller; 15. Lower pressure roller; 16. Cylinder B; 17. Beating roller A; 18. Beating roller B; 19. Nylon square strip; 2. Conveying assembly; 21. Conveying frame; 22. Conveyor belt A; 23. Leather curtain frame; 24. Conveyor belt B; 3. Power assembly; 31. Motor; 32. Turbine box output shaft; 4. Protective assembly; 41. Left guard; 42. Right guard; 43. Upper cover. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0028] Reference Figure 1-5 This utility model provides an embodiment of a pillow core beating device feeding structure, including a beating component 1, a conveying component 2 at the upper end of the beating component 1, multiple power components 3 mounted on both the beating component 1 and the conveying component 2, and a protective component 4 mounted on one end of the beating component 1. The beating component 1 includes a frame 11 to support the entire device so that it can work normally. A mounting bracket 12 is mounted on the frame 11 to facilitate the installation of subsequent components, thereby assembling a complete device. The mounting bracket 12 has corresponding mounting holes to facilitate subsequent installation operations. One side of the mounting bracket 12 is fixedly connected to... There is a cylinder A13, and the output end of the cylinder A13 is fixedly connected to the upper pressure roller 14. A photoelectric sensor is installed on the cylinder A13. When the corresponding signal is detected, the upper pressure roller 14 moves downward, and cooperates with the lower pressure roller 15 to perform a clamping and conveying operation on the pillow core. The lower pressure roller 15 is rotatably installed on the inner side of the mounting frame 12. The lower pressure roller 15 is located below the upper pressure roller 14, and multiple sets of protrusions are provided on the outer surfaces of the upper pressure roller 14 and the lower pressure roller 15. The purpose is to increase the friction between the upper pressure roller 14, the lower pressure roller 15 and the pillow core assembly, so as to more easily discharge the processed pillow core from the device. The lower pressure roller 15 is installed on the inner side of the mounting frame 12.
[0029] A cylinder B16 is fixedly connected to one side of the mounting frame 12. A beating roller A17 is fixedly connected to the output end of the cylinder B16. A beating roller B18 is rotatably mounted inside the mounting frame 12. The beating roller B18 is located below the beating roller A17. The cylinder B16 drives the beating roller A17 to move up and down, thereby adjusting the distance between the beating roller A17 and the beating roller B18, thus realizing the beating operation of pillow cores of different specifications.
[0030] The conveying assembly 2 includes a conveyor frame 21, which is fixedly installed on the upper surface of the frame 11. A conveyor belt A22 is installed on the conveyor frame 21. A leather curtain frame 23 is set above the conveyor belt A22 and is fixedly installed on the upper surface of the frame 11. A conveyor belt B24 is set at the top of the inner end of the leather curtain frame 23. The conveyor belt A22 and the conveyor belt B24 cooperate with each other to exert force on the upper and lower surfaces of the pillow core during conveying, thereby making it easier to convey the pillow core. The power assembly 3 includes a motor 31.
[0031] The lower end of the frame 11 is fixedly connected with casters 111, which facilitates the operator to move the entire device to a designated position to beat the pillow core. The mounting frame 12 is provided with two sets of symmetrically installed. The mounting frame 12 is respectively provided with slide grooves A121 and B122. The upper pressure roller 14 corresponds to slide groove A121, and the beating roller A17 corresponds to slide groove B122, giving the upper pressure roller 14 and the beating roller A17 sufficient room to move, so that the entire device can beat pillow cores of different specifications. Nylon square strips 19 are fixedly connected to the outer surface of the beating rollers A17 and B18 to increase the contact area between the beating rollers A17 and B18 and the pillow core, thereby increasing the beating efficiency of the beating rollers A17 and B18.
[0032] The power assembly 3 includes six motors 31. Each motor 31 has a turbine box output shaft 32 fixedly connected to its output end. Four of the six turbine box output shafts 32 are mounted on the mounting frame 12, and the other two are mounted on the conveyor frame 21 and the curtain frame 23, respectively. The output ends of the six turbine box output shafts 32 correspond one-to-one with the upper pressure roller 14, lower pressure roller 15, striking roller A17, striking roller B18, conveyor belt A22, and conveyor belt B24. The rotational force of the motors 31 is transmitted to the upper pressure roller 14 through the turbine box output shafts 32. 4. The lower pressure roller 15, the patting roller A17, the patting roller B18, the conveyor belt A22, and the conveyor belt B24 are used to ensure normal operation. The protective component 4 includes a left guard 41, a right guard 42, and an upper cover 43. The mounting frame 12 is provided in two sets and is symmetrically arranged. The left guard 41 is installed on the outside of the left mounting frame 12, the right guard 42 is installed on the outside of the right mounting frame 12, and the upper cover 43 is installed on the inside of the two sets of mounting frames 12. This isolates the patting component 1 and the motor 31 from the outside world, ensuring the cleanliness of the pillow core while also protecting the staff.
[0033] Working principle: First, motor 31 is started to provide power to the upper pressure roller 14, lower pressure roller 15, patting roller A17, patting roller B18, conveyor belt A22, and conveyor belt B24, enabling them to work normally. Then, the pillow core to be processed is placed on conveyor belt A22 for conveying. During the conveying process, conveyor belt B24 works on the upper surface of the pillow core, providing a thrust to more easily transport the pillow core to patting roller A17 and patting roller B18. Through the photoelectric sensor installed on cylinder B16, cylinder B16 drives the patting rollers... The beating roller A17 is adjusted up and down to adjust the distance between the beating roller A17 and the beating roller B18 to a suitable distance. Then, the pillow core is beating by the nylon square strip 19, and a pushing force is applied to the pillow core during the beating, which conveys the pillow core to the upper pressure roller 14 and the lower pressure roller 15. Because the outer surface of the upper pressure roller 14 and the lower pressure roller 15 is provided with multiple sets of protrusions, the friction between the pillow core and the upper pressure roller 14 and the lower pressure roller 15 is increased. Finally, the pillow core is conveyed out of the device by the upper pressure roller 14 and the lower pressure roller 15, completing the beating operation of the pillow core.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A feeding structure for a pillow core beating device, comprising a beating component (1), a conveying component (2) disposed at the upper end of the beating component (1), multiple power components (3) mounted on both the beating component (1) and the conveying component (2), and a protective component (4) mounted on one end of the beating component (1), characterized in that: The tapping assembly (1) includes a frame (11), on which a mounting frame (12) is mounted. A cylinder A (13) is fixedly connected to one side of the mounting frame (12). An upper pressure roller (14) is fixedly connected to the output end of the cylinder A (13). A lower pressure roller (15) is rotatably mounted inside the mounting frame (12) and is positioned below the upper pressure roller (14). A cylinder B (16) is fixedly connected to one side of the mounting frame (12), and a tapping roller A (17) is fixedly connected to the output end of the cylinder B (16). A slapping roller B (18) is rotatably mounted inside the mounting frame (12). The slapping roller B (18) is located below the slapping roller A (17). The conveying assembly (2) includes a conveying frame (21). The conveying frame (21) is fixedly mounted on the upper surface of the frame (11). A conveyor belt A (22) is mounted on the conveying frame (21). A leather curtain frame (23) is set above the conveyor belt A (22). The leather curtain frame (23) is fixedly mounted on the upper surface of the frame (11). A conveyor belt B (24) is set at the top inside the leather curtain frame (23).
2. The feeding structure of the pillow core beating device according to claim 1, characterized in that: The lower end of the frame (11) is fixedly connected with casters (111).
3. The feeding structure of the pillow core beating device according to claim 1, characterized in that: The mounting frame (12) is provided in two sets and is installed symmetrically. The mounting frame (12) is provided with slide groove A (121) and slide groove B (122) respectively. The upper pressure roller (14) corresponds to slide groove A (121) and the patting roller A (17) corresponds to slide groove B (122).
4. The feeding structure of the pillow core beating device according to claim 1, characterized in that: Nylon square strips (19) are fixedly connected to the outer surfaces of both the slapping roller A (17) and the slapping roller B (18).
5. The feeding structure of the pillow core beating device according to claim 1, characterized in that: The power assembly (3) includes a motor (31), which is provided in six groups. Each group of motors (31) has a turbine box output shaft (32) fixedly connected to its output end. There are six groups of turbine box output shafts (32), four of which are installed on the mounting frame (12), and the other two are installed on the conveyor frame (21) and the curtain frame (23) respectively. The output ends of the six groups of turbine box output shafts (32) correspond one-to-one with the upper pressure roller (14), the lower pressure roller (15), the slapping roller A (17), the slapping roller B (18), the conveyor belt A (22), and the conveyor belt B (24).
6. The feeding structure of the pillow core beating device according to claim 1, characterized in that: The protective component (4) includes a left shield (41), a right shield (42) and an upper shield (43). The mounting bracket (12) is provided in two sets and is symmetrically arranged. The left shield (41) is installed on the outside of the left mounting bracket (12), the right shield (42) is installed on the outside of the right mounting bracket (12), and the upper shield (43) is installed on the inside of the two sets of mounting brackets (12).