Automatic water drum structure of glass kiln

By introducing an automated water jacket structure into the glass furnace, and using components such as drive motors and elevators to automate the operation of water pipes, the problem of inconvenience in manual operation under high-temperature conditions is solved, thereby improving production efficiency and safety.

CN223481027UActive Publication Date: 2025-10-28QINHUANGDAO HONGYAO ENERGY SAVING GLASS CO LTD
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Patent Information

Application Number
CN202422942887.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-01
Publication Date
2025-10-28
Estimated Expiration
2034-12-01

AI Technical Summary

Technical Problem

The high-temperature environment outside traditional glass furnaces makes manual operation inconvenient and poses safety risks, thus reducing work efficiency.

Method used

An automated water tank structure for a glass furnace was designed, which uses components such as a drive motor, a reducer, and a lift to realize the automatic entry, exit, and lifting of water pipes, avoiding manual access to the high-temperature zone.

Benefits of technology

Automation systems reduce human intervention, shorten equipment replacement and adjustment time, improve production efficiency, and ensure personal safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of glass production, and discloses an automatic water drum structure of a glass kiln, which comprises a layout frame, the top of the layout frame is provided with a mounting plate, the bottom of the mounting plate is fixedly connected with a speed reducer fixing plate, and the top of the speed reducer fixing plate is fixedly connected with a speed reducer. A driving motor is fixedly connected to the top of the speed reducer, a first connecting piece is fixedly connected to the output end of the speed reducer, a second connecting piece is arranged in the first connecting piece, a connecting shaft is fixedly connected to the interior of the second connecting piece, and a third connecting piece is arranged outside the other end of the connecting shaft; and lifters are fixedly connected to the tops of the mounting plates correspondingly, and fourth connecting pieces are arranged at the input ends of the lifters. According to the utility model, through the arrangement of the water pipe fixing frame and the lifter, measures such as automatic in-out, up-down lifting, equipment replacement away from a high-temperature area and the like can be realized, the personal safety is ensured, and equipment replacement is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of glass production, and in particular to an automated water-filled structure for a glass kiln. Background Technology

[0002] Glass furnaces are key equipment used for melting and processing glass. Their main function is to heat raw materials (such as silica sand, soda ash, etc.) to high temperatures, causing them to melt into liquid glass.

[0003] A water tank is a container used in the glass manufacturing process to store and manage molten glass. It is usually made of high-temperature and corrosion-resistant materials. Its main function is to maintain the temperature and fluidity of the molten glass for subsequent processing. Water tanks are equipped with temperature and level sensors, which can monitor and automatically adjust in real time to ensure that the molten glass is produced in the best condition.

[0004] Outside of traditional glass kilns, temperatures can still reach 60-100 degrees Celsius. This high-temperature environment makes manual operation extremely inconvenient and poses safety risks, greatly reducing work efficiency. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automated water-filled structure for glass furnaces, aiming to improve the existing technology where the temperature in glass furnaces can still reach 60-100 degrees Celsius. This high-temperature environment makes manual operation extremely inconvenient, poses safety risks, and greatly reduces work efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automated water jacket structure for a glass kiln, comprising a layout frame, an installation plate at the top of the layout frame, a speed reducer fixing plate fixedly connected to the bottom of the installation plate, a speed reducer fixedly connected to the top of the speed reducer, a drive motor fixedly connected to the top of the speed reducer, and a connecting component one fixedly connected to the output end of the speed reducer, with a connecting component two disposed inside the connecting component one.

[0007] Furthermore, a connecting shaft is fixedly connected inside the second connector, and a third connector is provided on the outside of the other end of the connecting shaft.

[0008] Furthermore, a lifting mechanism is fixedly connected to the top of each mounting plate, and a fourth connector is provided at the input end of the lifting mechanism, which is located inside the third connector.

[0009] Furthermore, the elevator is equipped with a lifting shaft inside, and a water pipe fixing bracket is fixedly connected to the bottom end of the lifting shaft.

[0010] Furthermore, each of the water pipe fixing brackets has a guide shaft fixedly connected to its top, and each guide shaft has a guide sleeve slidably connected to its outside, with the guide sleeves fixedly connected to the top of the mounting plate.

[0011] Furthermore, water pipes are installed inside the water pipe fixing frame.

[0012] Furthermore, hot-rolled channel steel is fixedly connected to the outside of the layout frame.

[0013] Furthermore, each of the mounting plates has a guide shaft slidably connected inside.

[0014] This utility model has the following beneficial effects:

[0015] In this invention, a drive motor drives a reducer to operate. While the reducer is operating, its output ends on both sides rotate. The rotation of the reducer's output ends simultaneously drives connector one, which in turn drives connector two to rotate the connecting shaft. The rotation of the connecting shaft simultaneously drives connector three to rotate, which in turn drives connector four to rotate. Connector four then drives the lifting platform to operate. The operation of the lifting platform, in conjunction with the lifting shaft, causes the water pipe fixing frame to move up and down. The water pipe fixing frame moves the water pipe, thereby enabling automatic entry and exit, vertical lifting, and equipment replacement away from high-temperature areas, ensuring personal safety and facilitating equipment replacement.

[0016] In this invention, the use of an automated system reduces manual intervention, shortens the time for equipment replacement and adjustment, and improves overall production efficiency. Attached Figure Description

[0017] Figure 1 This is a perspective view of an automated water bath structure for a glass kiln proposed in this utility model;

[0018] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 for Figure 1 Enlarged view of point B in the middle.

[0020] Legend:

[0021] 1. Layout frame; 2. Mounting plate; 3. Drive motor; 4. Reducer; 5. Connector 1; 6. Connector 2; 7. Connecting shaft; 8. Lifting machine; 9. Guide shaft; 10. Guide sleeve; 11. Water pipe fixing bracket; 12. Water pipe; 13. Reducer fixing plate; 14. Lifting shaft; 15. Hot-rolled channel steel; 16. Connector 3; 17. Connector 4. Detailed Implementation

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Reference Figure 1 , Figure 2 and Figure 3 This utility model provides an embodiment of an automated water-filled structure for a glass kiln, comprising a layout frame 1, an mounting plate 2 at the top of the layout frame 1, a reducer fixing plate 13 fixedly connected to the bottom of the mounting plate 2, a reducer 4 fixedly connected to the top of the reducer fixing plate 13, and a drive motor 3 fixedly connected to the top of the reducer 4. The drive motor 3 provides a power source to start the operation of the entire system. Each output end of the reducer 4 is fixedly connected to a connecting member 1 5. A connecting member 2 6 is provided inside the connecting member 1 5. A connecting shaft 7 is fixedly connected inside the connecting member 2 6. A connecting member 3 16 is provided on the outside of the other end of the connecting shaft 7. The reducer 4 reduces the motor speed and increases the torque, making the subsequent transmission smoother and more efficient. The connecting member 1 5 transmits power through the connecting member 2 6, forming a preliminary power transmission. The connecting member 2 6 drives the connecting shaft 7 to rotate, further transmitting power. The connecting member 3 16 receives power from the connecting shaft 7, thereby driving the connecting member 4 17 to rotate.

[0024] The drive motor 3 drives the reducer 4 to operate. While the reducer 4 is operating, it drives the output ends on both sides to rotate. While the output ends of the reducer 4 are rotating, they drive the first connector 5. The first connector 5 drives the connecting shaft 7 to rotate through the second connector 6. While the connecting shaft 7 is rotating, it drives the third connector 16 to rotate. The third connector 16 drives the fourth connector 17 to rotate.

[0025] Reference Figure 1 , Figure 2 and Figure 3The top of the mounting plate 2 is fixedly connected to a lifting platform 8. The input end of the lifting platform 8 is provided with a connector 17, which is located inside the connector 16. The lifting platform 8 is provided with a lifting shaft 14. The connector 17 drives the lifting platform 8 to operate through a specific transmission method. The movement of the lifting platform 8, in coordination with the lifting shaft 14, enables it to move up and down. The bottom end of the lifting shaft 14 is fixedly connected to a water pipe fixing bracket 11. The operation of the lifting platform 8 drives the water pipe fixing bracket 11 to move up and down. This design ensures that the water pipe 12 can automatically enter and exit when needed and can be safely replaced in high-temperature areas. The top of the water pipe fixing bracket 11 is fixedly connected to a guide shaft 9. The outside of the guide shaft 9 is slidably connected to a guide sleeve 10. The guide sleeve 10 is fixedly connected to the top of the mounting plate 2. The inside of the water pipe fixing bracket 11 is provided with a water pipe 12. The guide sleeve 10 and the guide shaft 9 play a guiding and limiting role. The outside of the layout frame 1 is fixedly connected to a hot-rolled channel steel 15. The inside of the mounting plate 2 is slidably connected to a guide shaft 9.

[0026] Connector 4 17 drives the elevator 8 to operate. The operation of the elevator 8 cooperates with the lifting shaft 14, thereby driving the water pipe fixing frame 11 to move up and down. The water pipe fixing frame 11 drives the water pipe 12 to move, thereby realizing automatic entry and exit, up and down lifting, and equipment replacement away from high temperature areas, ensuring personal safety and facilitating equipment replacement.

[0027] Working principle: The drive motor 3 drives the reducer 4 to operate. While the reducer 4 is operating, it drives the output ends on both sides to rotate. The rotation of the output ends of the reducer 4 drives the first connector 5. The first connector 5 drives the connecting shaft 7 to rotate through the second connector 6. The rotation of the connecting shaft 7 drives the third connector 16 to rotate. The third connector 16 drives the fourth connector 17 to rotate. The fourth connector 17 drives the lifting platform 8 to operate. The operation of the lifting platform 8 cooperates with the lifting shaft 14, thereby driving the water pipe fixing frame 11 to move up and down. The water pipe fixing frame 11 drives the water pipe 12 to move. This enables automatic entry and exit, up and down lifting, and equipment replacement away from high-temperature areas, ensuring personal safety and facilitating equipment replacement.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated water bath structure for a glass furnace, comprising a layout frame (1), characterized in that: The top of the layout frame (1) is provided with a mounting plate (2), the bottom of the mounting plate (2) is fixedly connected with a speed reducer fixing plate (13), the top of the speed reducer fixing plate (13) is fixedly connected with a speed reducer (4), the top of the speed reducer (4) is fixedly connected with a drive motor (3), the output end of the speed reducer (4) is fixedly connected with a connector (5), and the inside of the connector (5) is provided with a connector (6).

2. The automated water bath structure for a glass furnace according to claim 1, characterized in that: The connecting member two (6) is internally fixedly connected to a connecting shaft (7), and the other end of the connecting shaft (7) is externally provided with a connecting member three (16).

3. The automated water bath structure for a glass furnace according to claim 1, characterized in that: The top of each mounting plate (2) is fixedly connected to a lift (8), and the input end of the lift (8) is provided with a connector four (17), which is located inside the connector three (16).

4. The automated water bath structure for a glass furnace according to claim 3, characterized in that: The elevator (8) is equipped with a lifting shaft (14) inside, and a water pipe fixing bracket (11) is fixedly connected to the bottom end of the lifting shaft (14).

5. The automated water bath structure for a glass furnace according to claim 4, characterized in that: The top of each water pipe fixing bracket (11) is fixedly connected to a guide shaft (9), and the outside of each guide shaft (9) is slidably connected to a guide sleeve (10), which is fixedly connected to the top of the mounting plate (2).

6. The automated water bath structure for a glass furnace according to claim 4, characterized in that: Each of the water pipe fixing brackets (11) is equipped with a water pipe (12).

7. The automated water bath structure for a glass furnace according to claim 1, characterized in that: Hot-rolled channel steel (15) is fixedly connected to the outside of the layout frame (1).

8. The automated water bath structure for a glass furnace according to claim 1, characterized in that: The mounting plate (2) is slidably connected to guide shafts (9) inside.