Novel rotor spinning drawing and drafting assembly

By introducing replacement components and cleaning components into the air-spinning drawing and drawing components, the problems of inconvenient roller installation and disassembly and incomplete cotton cleaning are solved, the rapid replacement of rollers and efficient cleaning of the bottom rollers are achieved, and the utilization efficiency and applicability of the equipment are improved.

CN223481372UActive Publication Date: 2025-10-28SUZHOU BOYING ECOLOGICAL NEEDLE SPINNING CO LTD
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Patent Information

Application Number
CN202423074533.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-28
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

In the existing air-spinning drawing and drafting assembly, the rollers are inconvenient to install and disassemble and the cleaning effect of the cotton wool on the lower roller is poor, which affects the applicability and long-term use of the equipment.

Method used

A new air-spinning drawing and drafting assembly including a replacement assembly and a cleaning assembly was designed. The rollers can be quickly installed and disassembled through slides, sliders, fixing sleeves and positioning screws, and the cotton wool can be efficiently cleaned through a drive motor, a rotating shaft and a brush roller in combination with a suction fan.

Benefits of technology

The rapid replacement of rollers and efficient cleaning of the lower rollers are realized, which improves the working efficiency and maintenance cycle of the equipment and reduces the impact of cotton wool on the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel rotor spinning drawing and drafting assembly, which relates to the technical field of spinning equipment and comprises two groups of support plates, a transmission box and a collection box are fixedly mounted at the front and rear ends of the bottoms of the outer walls of the corresponding sides of the two groups of support plates respectively, and a flow guide disc and a guide seat are fixedly mounted at the front and rear ends of the outer top surface of the transmission box respectively; the outer top face of the flow guide disc is further connected with a strip guide hole in a penetrating mode, a plurality of upper rollers and lower rollers are jointly arranged at the upper ends and the lower ends of the tops of the outer walls of the corresponding sides of the two sets of supporting plates and located above the collecting box, and a replacement assembly used for rapidly installing and detaching the upper rollers and the lower rollers is arranged on the outer side wall of one set of supporting plates. By means of the positioning screw, the sliding groove, the sliding block, the first fixing sleeve, the second fixing sleeve, the first handle and the second handle, the multiple upper rollers and the multiple lower rollers can be rapidly mounted and dismounted, the corresponding upper rollers and the corresponding lower rollers can be conveniently replaced according to requirements, meanwhile, the upper rollers and the lower rollers can be conveniently maintained, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and in particular to a novel air-jet spinning drawing and drafting assembly. Background Technology

[0002] Air-jet spinning is a new type of spinning technology that uses airflow to condense and twist fibers in a high-speed rotating spinning cup to produce yarn. It includes multiple components such as carding rollers, spinning cups, and false twisting devices. Cotton yarn production mainly involves four processes: opening, carding, drawing, and roving. Among them, the drawing process fully mixes fibers of different properties, such as chemical fibers and cotton. After drawing, the cotton sliver can be stretched into cotton fibers with higher strength and finer width by the drafting mechanism. The drafting mechanism is divided into two main categories according to its form: roller drafting drawing frame and carding machine.

[0003] For example, Chinese Patent Publication No. CN216550882U discloses an air-jet spinning drawing and drafting mechanism, including a guard plate. The inner side of the guard plate is provided with a base plate, a transfer box, an upper roller, and a lower roller. The aforementioned disclosure ensures the cleanliness of the rollers by continuously cleaning the cotton lint adhering to them during the drafting operation and collecting and processing the cleaned lint. However, this patent is not conducive to the quick installation and disassembly of the upper and lower rollers, and the cleaning effect on the cotton lint on the lower roller is poor, resulting in limited applicability and hindering long-term use and promotion. Therefore, those skilled in the art have provided a novel air-jet spinning drawing and drafting assembly to solve the problems mentioned in the background art. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a novel airflow spinning drawing and drafting assembly, which solves the problems mentioned in the background art, namely, the difficulty in quickly installing and disassembling the upper and lower rollers, the poor effect in cleaning cotton lint on the lower roller, and the resulting limited applicability, hindering long-term use and promotion.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a novel air-jet spinning drawing assembly, comprising two sets of support plates, wherein a transfer box and a collection box are fixedly installed at the bottom front and rear ends of the corresponding outer wall of the two sets of support plates, respectively; a guide plate and a guide seat are fixedly installed at the front and rear ends of the outer top surface of the transfer box, respectively; a guide strip hole is also connected through the outer top surface of the guide plate; multiple upper rollers and lower rollers are provided at the top upper and lower ends of the corresponding outer wall of the two sets of support plates and above the collection box; and a replacement component for quick installation and removal of the upper rollers and lower rollers is provided on the outer wall of one set of support plates.

[0006] Another set of support plates has a cleaning component on its outer wall for cleaning lint from the lower roller.

[0007] As a further technical solution of this utility model, the replacement component includes a through-type slide groove opened on the outer side wall of one set of support plates and corresponding to the upper and lower rollers. Slider blocks are slidably inserted inside the two sets of slide grooves, and fixed sleeves corresponding to the upper and lower rollers are rotatably installed inside the two sliders respectively. At the same time, fixed sleeves corresponding to the upper and lower rollers are rotatably installed at the upper and lower ends of the inner side wall of the other set of support plates respectively. The outer peripheral surfaces of the multiple upper and lower rollers are slidably inserted into the inner sides of the fixed sleeves one and two respectively.

[0008] As a further technical solution of this utility model, the outer top surface of one set of support plates fixes two sliders simultaneously inside the two slide grooves by positioning screw one, and the inner circumferential surfaces of several fixing sleeves one are fixedly connected to multiple upper rollers and lower rollers by positioning screw two, and handle one and handle two are fixedly installed on the outer side walls of the two sliders respectively.

[0009] As a further technical solution of this utility model, textures are formed on the outer peripheral surfaces of the plurality of lower rollers.

[0010] As a further technical solution of this utility model, the cleaning assembly includes rotating shafts that are rotatably mounted on the inner sidewalls of two sets of support plates and located directly below multiple lower rollers. Brush rollers for cleaning lint on the lower rollers are fixedly mounted on the outer circumferential surfaces of the three rotating shafts. One end of the three rotating shafts extends to the outer sidewall of another set of support plates and is fixedly mounted with a gear. A drive motor is fixedly mounted on the outer sidewall of the other set of support plates. The output end of the drive motor is fixedly connected to one of the rotating shafts. Four corresponding and through-holes are opened on the outer top surface of the collection box.

[0011] As a further technical solution of this utility model, a suction fan is provided on the inner sidewall of each of the four circular holes, a conduit is connected through the inner top surface of the collection box at the four circular holes, and a sealing door is rotatably installed on the outer sidewall of the collection box.

[0012] This invention provides a novel air-jet spinning drawing assembly, which has the following advantages compared with the prior art:

[0013] 1. This design is a novel air-jet spinning drawing assembly. Through the setting of positioning screws, slides, sliders, fixing sleeve one, fixing sleeve two, handle one, and handle two, multiple upper and lower rollers can be quickly installed and disassembled. This facilitates the replacement of the corresponding upper and lower rollers as needed, and also makes it convenient for replacement and maintenance, thus improving work efficiency.

[0014] 2. This design features a novel airflow spinning drawing and drafting assembly. Through a drive motor, rotating shaft, and gears, it enables a brush roller to clean the cotton lint on the lower roller, effectively ensuring the cleanliness of the lower roller, extending the maintenance cycle of the lower roller, and reducing the impact of cotton lint adhering to the lower roller on the equipment. Attached Figure Description

[0015] Figure 1 A schematic diagram of the first three-dimensional structure of a novel air-jet spinning drawing assembly;

[0016] Figure 2 This is a schematic diagram of the second three-dimensional structure of a novel air-jet spinning drawing assembly;

[0017] Figure 3 A first cross-sectional three-dimensional structural schematic diagram of a novel air-jet spinning drawing assembly;

[0018] Figure 4 This is a schematic diagram of the second cross-sectional three-dimensional structure of a novel air-jet spinning drawing and stretching assembly.

[0019] Figure 5 This is an exploded view of the overall structure of a novel air-jet spinning drawing and stretching assembly.

[0020] In the picture:

[0021] 1. Support plate; 101. Transfer box; 102. Collection box; 103. Flow guide plate; 104. Guide seat; 105. Upper roller; 106. Lower roller;

[0022] 2. Replace components; 201. Slide rail; 202. Slider; 203. Fixing sleeve one; 204. Fixing sleeve two; 205. Positioning screw one; 206. Positioning screw two; 207. Handle one; 208. Handle two;

[0023] 3. Cleaning components; 301. Rotating shaft; 302. Brush roller; 303. Gear; 304. Drive motor; 305. Round hole; 306. Fan; 307. Conduit; 308. Sealing door. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5This utility model provides a novel air-jet spinning drawing assembly technical solution: It includes two sets of support plates 1. A transfer box 101 and a collection box 102 are fixedly installed at the front and rear ends of the bottom of the corresponding outer wall of the two sets of support plates 1. A guide plate 103 and a guide seat 104 are fixedly installed at the front and rear ends of the outer top surface of the transfer box 101. A guide strip hole is also connected through the outer top surface of the guide plate 103. Multiple upper rollers 105 and lower rollers 106 are provided at the top and bottom ends of the corresponding outer wall of the two sets of support plates 1, located above the collection box 102. A replacement assembly 2 for quickly installing and removing the upper rollers 105 and lower rollers 106 is provided on the outer wall of one set of support plates 1. The replacement assembly 2 includes a through-type groove 201 opened on the outer wall of one set of support plates 1, corresponding to the upper rollers 105 and lower rollers 106. The two sets of grooves 201... The inner sliding plate 1 has a slider 202, and the two sliders 202 are respectively rotatably installed with a fixing sleeve 203 corresponding to the upper roller 105 and the lower roller 106. At the same time, the upper and lower ends of the inner side wall of another set of support plates 1 are respectively rotatably installed with a fixing sleeve 204 corresponding to the upper roller 105 and the lower roller 106. The outer peripheral surfaces of multiple upper rollers 105 and lower rollers 106 are respectively slidably inserted into the inner side of the fixing sleeve 203 and the fixing sleeve 204. The outer top surface of one set of support plates 1 fixes the two sliders 202 into the two slide grooves 201 at the same time by positioning screw 205. The inner peripheral surfaces of several fixing sleeves 203 are fixedly connected to multiple upper rollers 105 and lower rollers 106 by positioning screw 206. The outer side walls of the two sliders 202 are respectively fixedly installed with handle 207 and handle 208. First, the cotton strip is output from the guide hole on the guide plate 103, squeezed along the guide seat 104, and stretched between the lower roller 106 and the upper roller 105. When replacing or maintaining the lower roller 106 and the upper roller 105, first turn the positioning screw 1 205 to release the fixed relationship of the slider 202. Then, hold the handle 1 207 and the handle 2 208 in sequence to pull the slider 202 to separate it from the slide groove 201. At the same time, let one end of the multiple upper rollers 105 and lower rollers 106 detach from the inside of the fixing sleeve 2 204 and take it out from the inside of the slide groove 201. Then turn and take out the positioning screw 2 206 to let the other end of the multiple upper rollers 105 and lower rollers 106 detach from the inside of the fixing sleeve 1 203, so as to maintain and replace them. The operation is simple and convenient. At the same time, the reverse operation can quickly reinstall them, improving work efficiency.

[0026] Another set of support plates 1 has a cleaning assembly 3 on its outer wall for cleaning lint from the lower rollers 106. The cleaning assembly 3 includes rotating shafts 301 that are rotatably mounted on the inner walls of the two sets of support plates 1 and located directly below the multiple lower rollers 106. Brush rollers 302 for cleaning lint from the lower rollers 106 are fixedly mounted on the outer circumferential surfaces of the three rotating shafts 301. One end of the three rotating shafts 301 extends to the outer wall of the other set of support plates 1 and is fixedly mounted with gears 303. The three gears 303 are meshed with each other. Another set of support plates 1 has a drive motor 304 fixedly installed on its outer side wall. The output end of the drive motor 304 is fixedly connected to one of the rotating shafts 301. The outer top surface of the collection box 102 has four corresponding and through holes 305. The inner side wall of each of the four holes 305 is equipped with a suction fan 306. The inner top surface of the collection box 102 is connected to the four holes 305 through a conduit 307. The outer side wall of the collection box 102 is rotatably installed with a sealing door 308. The outer peripheral surface of the multiple lower rollers 106 is textured. When the upper roller 105 and lower roller 106 rotate and perform the drafting operation, the drive motor 304 is started to drive one of the rotating shafts 301 to drive one of the gears 303 to rotate. One of the gears 303 drives the other two gears 303 to rotate through meshing transmission, thereby causing the three rotating shafts 301 to drive the brush roller 302 to rotate synchronously to clean the cotton lint attached to the outer peripheral surface of the lower roller 106 and the outer top surface of the collection box 102. When the cotton lint is raised, the suction fan 306 is started to suck the cotton lint into the guide tube 307 and then into the collection box 102 for centralized treatment. This effectively ensures the cleanliness of the lower roller 106 during the drafting operation, extends the maintenance cycle of the lower roller 106, and reduces the impact of cotton lint attached to the lower roller 106 on the equipment.

[0027] The working principle of this utility model is as follows: When in use, the cotton strip is first transported from the inside of the transmission box 101 to the guide plate 103, and then output along the guide strip hole. After that, it is transported along the guide seat 104 to the rotating lower roller 106 and upper roller 105 for stretching operation.

[0028] Meanwhile, when replacing or maintaining the lower roller 106 and the upper roller 105, first turn the positioning screw 205 to release the fixed relationship of the slider 202. Then, grasp the handle 207 and the handle 208 in sequence to pull the slider 202 to separate it from the slide groove 201. Then, let one end of the multiple upper rollers 105 and the lower roller 106 detach from the inside of the fixing sleeve 204 and take them out along the inner rectangle of the slide groove 201. Then, turn and remove the positioning screw 206 to let the other end of the multiple upper rollers 105 and the lower roller 106 detach from the inside of the fixing sleeve 203, so as to maintain and replace them. At the same time, the reverse operation can be used to quickly install them, thereby improving work efficiency.

[0029] Meanwhile, as the upper roller 105 and lower roller 106 rotate and perform the drafting operation, the drive motor 304 is started to drive one of the rotating shafts 301 to drive one of the gears 303 to rotate. One of the gears 303 drives the other two gears 303 to rotate through meshing transmission, thereby causing the three rotating shafts 301 to drive the brush roller 302 to rotate synchronously, so as to clean the cotton lint attached to the outer peripheral surface of the lower roller 106 and the outer top surface of the collection box 102, thereby effectively ensuring the cleanliness of the lower roller 106 during the drafting operation.

[0030] Then, when the swept-down cotton lint is raised, the suction fan 306 is activated simultaneously to suck in the cotton lint and draw it into the collection box 102 through the conduit 307 for centralized processing.

[0031] Finally, by opening the sealed door 308, the cotton lint inside the collection box 102 can be recycled.

[0032] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A novel air-jet spinning drawing assembly, characterized in that, It includes two sets of support plates (1). At the bottom front and rear ends of the corresponding outer wall of the two sets of support plates (1), a transfer box (101) and a collection box (102) are fixedly installed. At the front and rear ends of the outer top surface of the transfer box (101), a guide plate (103) and a guide seat (104) are fixedly installed. A guide strip hole is also connected through the outer top surface of the guide plate (103). At the top upper and lower ends of the corresponding outer wall of the two sets of support plates (1) and above the collection box (102), multiple upper rollers (105) and lower rollers (106) are provided. A replacement component (2) for quick installation and removal of the upper rollers (105) and lower rollers (106) is provided on the outer wall of one set of support plates (1). Another set of the support plates (1) is provided with a cleaning component (3) for cleaning the cotton lint on the lower roller (106) on the outer wall.

2. The novel air-jet spinning drawing assembly according to claim 1, characterized in that, The replacement component (2) includes a through groove (201) opened on the outer wall of one set of support plates (1) and corresponding to the upper roller (105) and the lower roller (106). Slider (202) is slidably inserted into the two sets of grooves (201), and fixed sleeves (203) corresponding to the upper roller (105) and the lower roller (106) are rotatably installed inside the two sliders (202). At the same time, fixed sleeves (204) corresponding to the upper roller (105) and the lower roller (106) are rotatably installed at the upper and lower ends of the inner side wall of the other set of support plates (1). The two ends of the outer peripheral surfaces of the multiple upper rollers (105) and lower rollers (106) are slidably inserted into the inner side of the fixed sleeves (203) and the fixed sleeves (204).

3. A novel air-jet spinning drawing assembly according to claim 2, characterized in that, One of the support plates (1) has its outer top surface fixed to the two sliders (202) inside the two slide grooves (201) by a positioning screw (205). The inner circumferential surfaces of several fixing sleeves (203) are fixedly connected to the upper rollers (105) and lower rollers (106) by positioning screws (206). Handles (207) and (208) are fixedly installed on the outer side walls of the two sliders (202).

4. A novel air-jet spinning drawing assembly according to claim 1, characterized in that, Textures are formed on the outer peripheral surface of the multiple lower rollers (106).

5. A novel air-jet spinning drawing assembly according to claim 1, characterized in that, The cleaning assembly (3) includes rotating shafts (301) that are rotatably mounted on the inner sidewalls of two sets of support plates (1) and located directly below multiple lower rollers (106). Brush rollers (302) for cleaning lint on the lower rollers (106) are fixedly mounted on the outer peripheral surfaces of the three rotating shafts (301). One end of the three rotating shafts (301) extends to the outer sidewall of another set of support plates (1) and is fixedly mounted with gears (303). The three gears (303) are meshed with each other. A drive motor (304) is fixedly mounted on the outer sidewall of the other set of support plates (1). The output end of the drive motor (304) is fixedly connected to one of the rotating shafts (301). Four corresponding and through holes (305) are opened on the outer top surface of the collection box (102).

6. A novel air-jet spinning drawing assembly according to claim 5, characterized in that, A suction fan (306) is provided on the inner sidewall of each of the four circular holes (305). A conduit (307) is connected through the inner top surface of the collection box (102) at the four circular holes (305). A sealing door (308) is rotatably installed on the outer sidewall of the collection box (102).

Citation Information

Patent Citations

  • Rotor spinning drawing and drafting mechanism

    CN216550882U