Electrostatic treatment device of elasticizer for flame-retardant polyester yarns

Abstract

The utility model discloses an electrostatic treatment device of an elasticizer for flame-retardant polyester yarns, which relates to the technical field of polyester yarn production and comprises a bottom plate, a steam box and a drying box are arranged on the outer wall of the top of the bottom plate, purified water is contained in the steam box, a steam component is arranged on the outer wall of the top of the steam box, and the drying box is arranged on the outer wall of the top of the steam box. A drying assembly is arranged on the top of the drying box. According to the polyester silk destaticizing device, high-temperature steam generated by the steam box is sprayed out through the atomizing spray head to wet polyester silk so that the polyester silk can be softened and softened and then destaticizing treatment can be conducted on the polyester silk, meanwhile, the electric heating plate in the drying box heats air to generate high-temperature air, and the drying groove sprays out the high-temperature air to dry the polyester silk subjected to steam destaticizing. Compared with a polyester yarn soaking treatment static electricity removing mode, the steam permeation effect is better, the polyester yarn cannot be too humid, meanwhile, the polyester yarn is dried after static electricity removing treatment is conducted on the polyester yarn, and it is prevented that the polyester yarn is mildewed due to the fact that the polyester yarn contains much moisture.

Description

Technical Field

[0001] This utility model relates to the field of polyester filament production technology, and in particular to an electrostatic treatment device for a texturing machine for flame-retardant polyester filament. Background Technology

[0002] Polyester is an important type of synthetic fiber, and is the commercial name for polyester fiber. It is a fiber-forming polymer produced by esterification or transesterification and polycondensation of purified terephthalic acid or dimethyl terephthalate and ethylene glycol, followed by spinning and post-treatment. Polyester yarn is characterized by its resistance to chemicals and frequent washing, reducing fading and discoloration in clothing. Therefore, it is used in hotel uniforms, stonewashed denim, sportswear, and children's clothing. Relatively speaking, polyester yarn is more durable than rayon. When embroidering, the high-speed operation of the machine allows the high-tenacity polyester yarn to withstand significant tensile force; moreover, it has extremely high fire resistance; even when the garment is near a flame, it is not easily ignited.

[0003] Polyester yarn generates static electricity during production due to its material properties, thus requiring static electricity removal treatment. This process necessitates the use of static electricity removal equipment; however, existing static electricity removal equipment has certain shortcomings:

[0004] First, existing electrostatic treatment devices mainly remove static electricity by soaking polyester fibers. However, if the polyester fibers are too wet after soaking and not dried completely, they may become moldy during storage.

[0005] Secondly, polyester fibers treated by existing electrostatic treatment devices need to be air-dried naturally. During this process, dust in the air can easily adhere to the polyester fibers, causing them to become contaminated. Utility Model Content

[0006] The purpose of this application is to provide an electrostatic treatment device for a texturing machine for flame-retardant polyester yarn, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this application provides the following technical solution: an electrostatic treatment device for a texturing machine for flame-retardant polyester yarn, comprising a base plate, a steam box and a drying box arranged on the top outer wall of the base plate, the steam box containing pure water, a steam assembly arranged on the top outer wall of the steam box, and a drying assembly arranged on the top of the drying box, the steam assembly being adapted to the steam box, and the drying assembly being adapted to the drying box, a protective cover inserted into the top outer wall of the base plate, the protective cover being adapted to the base plate, the steam assembly, and the drying assembly respectively, a protective cap inserted into the top of the protective cover, and through grooves opened on the outer walls of the protective cover and adjacent sides of the protective cover respectively, the through grooves being adapted to the protective cover and the protective cap respectively, the drying assembly including a drying pipe arranged on the top outer wall of the drying box, a drying groove arranged at the end of the drying pipe, and equidistantly distributed air outlets opened on the top outer wall of the drying groove, and an electric heating plate arranged on the top of the inner wall of the drying box, the electric heating plate having equidistantly distributed holes.

[0008] Preferably, the steam assembly includes a delivery pipe disposed on the outer wall of the top of the steam box, the end of the delivery pipe is connected to a diversion groove, the top and bottom of the outer wall of the diversion groove are provided with steam grooves, and the outer walls of adjacent sides of the steam grooves are provided with atomizing nozzles distributed at equal intervals.

[0009] Preferably, an air pump is provided on the outer wall of both the drying pipe and the conveying pipe, and the air pump is adapted to the drying pipe and the conveying pipe respectively. A heating block is installed on the inner wall of the bottom of the steam box, and the heating block is adapted to the steam box.

[0010] Preferably, both the outer wall of the steam chamber and the inner wall of the drying chamber are equipped with control panels, which are adapted to the steam chamber and the drying chamber respectively, and are connected to the heating plate and the heating block respectively via wires.

[0011] Preferably, a purification mesh box is slidably inserted into the inner wall of the drying chamber, the purification mesh box is filled with activated carbon, a slot adapted to the purification mesh box is inserted into the outer wall of the drying chamber, and support blocks are provided on both inner walls of the drying chamber, the support blocks being adapted to the purification mesh box.

[0012] Preferably, the bottom of the outer wall of the drying box away from the steam box is provided with an air inlet groove, the air inlet groove is located below the purification mesh box, and the outer wall of the protective cover is provided with air inlet holes distributed at equal intervals.

[0013] Preferably, the outer wall of the protective cover is hinged with a door, the outer wall of the door is provided with an observation window adapted to it, the top outer wall of the bottom plate and the top outer wall of the protective cover are all provided with red fixing holes, the bottom outer wall of the protective cover and the bottom outer wall of the protective cover are all provided with fixing pins, the fixing pins are adapted to the fixing holes, and the inner wall of the fixing holes is provided with anti-slip sleeves adapted to them.

[0014] Preferably, the top outer wall of the steam tank is provided with a filling port, the filling port is provided with a cover plate adapted to it, and the outer wall of the steam tank is provided with a liquid level window adapted to it.

[0015] In summary, the technical effects and advantages of this utility model are as follows:

[0016] 1. In this utility model, as the polyester filament is wound up, it passes through the steam assembly and the drying assembly. At this time, the heating block in the steam box heats the pure water to boiling, generating high-temperature steam. The steam is transported to the distribution tank through the conveying pipe, and then sprayed out through the atomizing nozzle of the steam tank. The steam wets the polyester filament, thereby softening and smoothing it, and thus performing static electricity removal treatment on the polyester filament. At the same time, the electric heating plate in the drying box heats the air, generating high-temperature air. The drying tank sprays out the high-temperature air to dry the polyester filament after the steam static electricity removal. Compared with the method of removing static electricity by soaking the polyester filament, the steam penetration effect is better, and the polyester filament will not be too wet. At the same time, the polyester filament is dried after static electricity removal treatment to prevent the polyester filament from becoming moldy due to excessive moisture content.

[0017] 2. In this utility model, when the drying component is drying, the purification mesh box purifies the air entering the drying box, removes dust and impurities from the air, makes the air cleaner, and prevents dust and impurities in the air from adhering to the polyester yarn and causing contamination of the polyester yarn.

[0018] 3. In this utility model, when processing polyester yarn, the protective cover, the base plate, and the protective cover form a sealed space. The steam generated by the steam component can fill the space to fully process the polyester yarn and prevent steam from overflowing. The fixing pin and fixing hole connect the base plate, the protective cover, and the protective cover, which facilitates the installation and separation of the three. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the main body's external structure in an embodiment of this application;

[0021] Figure 2 This is a schematic diagram of the steam box and drying box structure in the embodiments of this application;

[0022] Figure 3 This is a schematic diagram of the protective shield and protective cover structure in the embodiments of this application;

[0023] Figure 4 This is a schematic diagram of the purification cage structure in the embodiments of this application;

[0024] Figure 5 This is a schematic cross-sectional view of the steam box in an embodiment of this application.

[0025] Figure 6 This is a schematic cross-sectional view of the drying oven in an embodiment of this application.

[0026] In the diagram: 1. Base plate; 2. Steam box; 3. Drying box; 4. Drying pipe; 5. Drying trough; 6. Heating plate; 7. Heating block; 8. Control panel; 9. Delivery pipe; 10. Diversion trough; 11. Steam trough; 12. Atomizing nozzle; 13. Air pump; 14. Purification mesh box; 15. Air inlet trough; 16. Air outlet; 17. Protective cover; 18. Protective cover; 19. Box door; 20. Fixing hole; 21. Fixing pin; 22. Cover plate; 23. Liquid level window. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example: Reference Figure 1-6The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn shown includes a base plate 1. A steam box 2 and a drying box 3 are arranged on the top outer wall of the base plate 1. The steam box 2 contains pure water and a steam assembly is arranged on the top outer wall of the steam box 2. A drying assembly is arranged on the top of the drying box 3. The steam assembly is adapted to the steam box 2, and the drying assembly is adapted to the drying box 3. A protective cover 17 is inserted into the top outer wall of the base plate 1. The protective cover 17 is adapted to the base plate 1, the steam assembly, and the drying assembly. A protective cover 18 is inserted into the top of the protective cover 17. Through grooves are opened on the outer walls of the protective cover 18 and the protective cover 17, respectively. The drying assembly includes a drying assembly arranged on the top outer wall of the drying box 3. The drying tube 4 is located on the wall of the drying box 3. A drying trough 5 is provided at the end of the drying tube 4. The top outer wall of the drying trough 5 has equidistantly distributed air outlets 16. An electric heating plate 6 is provided at the top of the inner wall of the drying box 3. The electric heating plate 6 has equidistantly distributed holes. The steam assembly includes a conveying pipe 9 located on the top outer wall of the steam box 2. A diversion trough 10 is connected to the end of the conveying pipe 9. Steam troughs 11 are provided at the top and bottom of the outer wall of the diversion trough 10. Atomizing nozzles 12 are provided at equal distances on the outer walls of adjacent sides of the steam trough 11. Air pumps 13 are provided on the outer walls of the drying tube 4 and the conveying pipe 9. The air pumps 13 are adapted to the drying tube 4 and the conveying pipe 9, respectively. A heating block 7 is installed on the bottom inner wall of the steam box 2. The heating block 7 is adapted to the steam box 2.

[0029] With the above structure: During operation, the protective cover 17 is connected to the base plate 1. Then, the polyester yarn to be processed is passed through the steam assembly and the drying assembly. Next, the protective cover 18 is connected to the protective cover 17 to complete the assembly of the device. As the polyester yarn is wound up, it passes through the through slots of the steam assembly, the drying assembly, the protective cover 17, and the protective cover 18. At this time, the heating block 7 in the steam box 2 heats the pure water to boiling, generating high-temperature steam. The steam is transported to the diversion tank 10 through the conveying pipe 9, and then atomized by the steam tank 11. Steam is ejected from head 12, which moistens and softens the polyester filaments, thus removing static electricity. At the same time, the heating plate 6 in the drying chamber 3 heats the air to generate high-temperature air. The drying tank 5 sprays out the high-temperature air to dry the polyester filaments after the steam removal process. Compared with the method of removing static electricity by immersing the polyester filaments, the steam penetration effect is better, and the polyester filaments will not be too damp. In addition, the polyester filaments are dried after the removal process to prevent the polyester filaments from becoming moldy due to excessive moisture.

[0030] like Figure 2 As shown, control panels 8 are provided on the outer wall of the steam box 2 and the inner wall of the drying box 3. The control panels 8 are adapted to the steam box 2 and the drying box 3 respectively. The control panels 8 are connected to the heating plate 6 and the heating block 7 respectively through wires. The control panels 8 facilitate the adjustment of the temperature of the heating plate 6 and the heating block 7, and facilitate the operation of the steam assembly and the drying assembly.

[0031] like Figure 6 As shown, a purification mesh box 14 is slidably inserted into the inner wall of the drying chamber 3. The purification mesh box 14 is filled with activated carbon. A slot adapted to the purification mesh box 14 is inserted into the outer wall of the drying chamber 3. Support blocks are provided on both sides of the inner wall of the drying chamber 3. The support blocks are adapted to the purification mesh box 14. An air inlet groove 15 is provided at the bottom of the outer wall of the drying chamber 3 away from the steam box 2. The air inlet groove 15 is located below the purification mesh box 14. The outer wall of the protective cover 17 has air inlet holes that are evenly distributed. When the drying components are drying, the purification mesh box 14 purifies the air entering the drying chamber 3, removes dust and impurities from the air, makes the air cleaner, and prevents dust and impurities in the air from adhering to the polyester yarn and causing polyester yarn contamination.

[0032] like Figure 3 As shown, the outer wall of the protective cover 17 is hinged with a door 19. The outer wall of the door 19 is provided with an observation window that matches it. The top outer wall of the base plate 1 and the top outer wall of the protective cover 17 are all provided with red fixing holes 20. The bottom outer wall of the protective cover 17 and the bottom outer wall of the protective cover 18 are all provided with fixing pins 21. The fixing pins 21 match the fixing holes 20. The inner wall of the fixing holes 20 is provided with a matching anti-slip sleeve. When processing polyester filaments, the protective cover 17, the base plate 1, and the protective cover 18 form a sealed space. The steam generated by the steam component can fill the space to fully process the polyester filaments and prevent steam from overflowing. The fixing pins 21 and the fixing holes 20 connect the base plate 1, the protective cover 17, and the protective cover 18, which facilitates the installation and separation of the three and makes them more convenient to use. The door 19 facilitates the replacement of the purification net box 14.

[0033] like Figure 2 As shown, a filling port is provided on the top outer wall of the steam tank 2, and a cover plate 22 is provided on the filling port. A liquid level window 23 is provided on the outer wall of the steam tank 2, which facilitates observation of the remaining amount of pure water in the steam tank 2. The filling port can add pure water in a timely manner.

[0034] The working principle of this practical application is as follows:

[0035] During operation, the protective cover 17 is connected to the base plate 1. Then, the polyester yarn to be processed is passed through the steam assembly and the drying assembly. Next, the protective cover 18 is connected to the protective cover 17 to complete the assembly of the device. As the polyester yarn is wound up, it passes through the through slots of the steam assembly, the drying assembly, the protective cover 17, and the protective cover 18. At this time, the heating block 7 in the steam box 2 heats the pure water to boiling, generating high-temperature steam. The steam is transported to the diversion tank 10 through the conveying pipe 9, and then sprayed out through the atomizing nozzle 12 of the steam tank 11. The steam wets the polyester yarn, thereby softening and smoothing it, and thus performing static removal treatment on the polyester yarn. At the same time, the electric heating plate 6 in the drying box 3 heats the air to generate high-temperature air. The drying tank 5 sprays out the high-temperature air to dry the polyester yarn after the steam static removal. Compared with the polyester yarn soaking treatment for static removal, the steam penetration effect is better, and the polyester yarn will not be too wet. At the same time, the polyester yarn is dried after the static removal treatment to prevent the polyester yarn from becoming moldy due to excessive moisture content.

[0036] During the drying process, the purification mesh box 14 purifies the air entering the drying box 3, removing dust and impurities from the air to make the air cleaner and prevent dust and impurities in the air from adhering to the polyester filaments and causing contamination of the polyester filaments.

[0037] During polyester filament processing, the protective cover 17, the base plate 1, and the protective cover 18 form a sealed space. The steam generated by the steam assembly can fill the space to fully process the polyester filament and prevent steam from overflowing. The fixing pin 21 and the fixing hole 20 connect the base plate 1, the protective cover 17, and the protective cover 18, which facilitates the installation and separation of the three and makes them more convenient to use. The box door 19 facilitates the replacement of the purification screen box 14, the liquid level window 23 facilitates the observation of the remaining pure water in the steam box 2, and the filling port allows for timely addition of pure water.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An electrostatic treatment device for a texturing machine for flame-retardant polyester yarn, comprising a base plate (1), characterized in that: A steam box (2) and a drying box (3) are provided on the top outer wall of the base plate (1). The steam box (2) contains pure water. A steam assembly is provided on the top outer wall of the steam box (2). A drying assembly is provided on the top of the drying box (3). The steam assembly is compatible with the steam box (2), and the drying assembly is compatible with the drying box (3). A protective cover (17) is inserted into the top outer wall of the base plate (1). The protective cover (17) is compatible with the base plate (1), the steam assembly, and the drying assembly, respectively. A steam assembly is inserted into the top of the protective cover (17). The protective cover (18) and the protective cover (17) are respectively provided with through grooves on the outer walls of their adjacent sides. The through grooves are adapted to the protective cover (17) and the protective cover (18). The drying assembly includes a drying tube (4) set on the top outer wall of the drying box (3). A drying groove (5) is provided at the end of the drying tube (4). An air outlet (16) is provided on the top outer wall of the drying groove (5). An electric heating plate (6) is provided on the top of the inner wall of the drying box (3). The electric heating plate (6) is provided with holes that are distributed at equal intervals.

2. The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn according to claim 1, characterized in that: The steam assembly includes a delivery pipe (9) disposed on the top outer wall of the steam box (2), and a diversion groove (10) is connected to the end of the delivery pipe (9). Steam grooves (11) are provided on the top and bottom of the outer wall of the diversion groove (10), and atomizing nozzles (12) are provided on the adjacent outer walls of the steam grooves (11) at equal intervals.

3. The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn according to claim 2, characterized in that: Air pumps (13) are provided on the outer wall of the drying tube (4) and the outer wall of the conveying tube (9). The air pumps (13) are adapted to the drying tube (4) and the conveying tube (9) respectively. A heating block (7) is installed on the inner wall of the bottom of the steam box (2). The heating block (7) is adapted to the steam box (2).

4. The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn according to claim 3, characterized in that: The outer wall of the steam box (2) and the inner wall of the drying box (3) are both equipped with control panels (8). The control panels (8) are adapted to the steam box (2) and the drying box (3) respectively. The control panels (8) are connected to the heating plate (6) and the heating block (7) respectively through wires.

5. The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn according to claim 1, characterized in that: The drying box (3) has a purification mesh box (14) that is slidably inserted into its inner wall. The purification mesh box (14) is filled with activated carbon. The drying box (3) has a slot that is compatible with the purification mesh box (14) inserted into its outer wall. Support blocks are provided on both sides of the inner wall of the drying box (3). The support blocks are compatible with the purification mesh box (14).

6. The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn according to claim 5, characterized in that: The drying box (3) has an air inlet groove (15) at the bottom of the outer wall on the side away from the steam box (2). The air inlet groove (15) is located below the purification mesh box (14). The outer wall of the protective cover (17) has air inlets distributed at equal intervals.

7. The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn according to claim 1, characterized in that: The outer wall of the protective cover (17) is hinged with a box door (19). The outer wall of the box door (19) is provided with an observation window that matches it. The top outer wall of the bottom plate (1) and the top outer wall of the protective cover (17) are both provided with red fixing holes (20). The bottom outer wall of the protective cover (17) and the bottom outer wall of the protective cover (18) are both provided with fixing pins (21). The fixing pins (21) match the fixing holes (20). The inner wall of the fixing holes (20) is provided with anti-slip sleeves that match them.

8. The electrostatic treatment device for a texturing machine for flame-retardant polyester yarn according to claim 1, characterized in that: The steam tank (2) has an injection port on the top outer wall, and the injection port is equipped with a cover plate (22) that is compatible with it. The steam tank (2) has a liquid level window (23) that is compatible with it on the outer wall.

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