High fill slope treatment construction device

By strengthening the design of the fixing mechanism and dust suppression spray assembly, the problems of unstable fixation and dust flying when the slope construction compactor is compacting high fill slopes are solved, achieving more stable compaction processing and environmental protection.

CN223481816UActive Publication Date: 2025-10-28CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP +1
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Patent Information

Application Number
CN202422929357.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-28
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing slope construction compactor is prone to vibration when compacting high fill slopes, and the fixing bolts are prone to loosening or falling off, affecting the fixation of the compaction base plate and the guard plate.

Method used

The design strengthens the fixing mechanism, including extrusion reinforcement components, movable adjustment components and limit components. The installation stability of the fixing bolts is enhanced through the cooperation of the internal thread abutment plate, internal anti-slip reinforcement plate and threaded rod, and a dust suppression spray mechanism is equipped to reduce dust flying.

Benefits of technology

It improves the fixation of the compactor when compacting high fill slopes, prevents bolts from loosening or falling off, and effectively reduces dust flying, thereby improving construction stability and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high fill slope treatment construction device which comprises a slope construction rammer compactor, the slope construction rammer compactor comprises a main rammer compactor, one end of the main rammer compactor is provided with a push frame, the lower surface of the main rammer compactor is fixedly provided with a tamping bottom plate, and the bottom of the tamping bottom plate is provided with a protective plate; by designing a reinforcing fixing mechanism, a fixing bolt is rotated into an inner threaded hole and then tightly pressed on the inner surface of an inner threaded abutting plate, a nut is located at the inner bottom end of an adjusting hole and located on the outer surface of a threaded rod to rotate in situ, the nut drives the threaded rod to move when rotating in situ, and the threaded rod moves to drive an inner anti-skid reinforcing plate to move in a limited mode; and the protective plate is reinforced and mounted again after being mounted, the bolts are not prone to loosening or falling off when vibration is generated in the high-fill slope tamping construction of the slope construction rammer compactor, and construction treatment is enhanced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of slope construction compaction machine, specifically relating to a construction device for high fill slope treatment. Background Art

[0002] High fill slopes are slopes with a certain degree of inclination. During construction, high fill slopes require compaction of their sloping surfaces. This is usually done using a slope compaction machine. Existing slope compaction machines are the equipment used for compaction during the construction of high fill slopes. These machines are easy for operators to hold and operate, and they provide effective compaction by strengthening the fixed installation, thus reinforcing the high fill slope.

[0003] According to the authorized patent application CN201922283988.8, which discloses a detachable compaction device for construction sites, existing slope compaction machines use a method where the protective plate at the bottom of the machine is directly fixed by rotating it through the internal threaded holes of the fixing bolts. This method is not easy to reinforce after installation. Furthermore, the compaction machine is prone to vibration when compacting high fill slopes, and the bolts are easily loosened or even fall off during frequent compaction of the base plate and protective plate. This affects the reinforcement and fixation of the base plate and protective plate during high fill slope compaction. Therefore, this utility model proposes a construction device for high fill slope treatment. Utility Model Content

[0004] The purpose of this utility model is to provide a construction device for high fill slope treatment, so as to solve the problem mentioned in the background art that the construction tamping machine is prone to vibration when tamping high fill slopes, and the bolts are prone to loosening or even falling off when the tamping of the base plate and the protective plate is frequent, which affects the strengthening and fixing of the tamping base plate and the protective plate by the construction tamping machine during the tamping of high fill slopes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a construction device for treating high embankment slopes, comprising a slope compaction machine, the slope compaction machine including a main compactor, a pusher frame installed at one end of the main compactor, a compaction base plate fixedly installed on the lower surface of the main compactor, a protective plate provided at the bottom of the compaction base plate, internal threaded holes opened on both sides of the lower surface of the compaction base plate, fixing bolts provided on both sides of the protective plate, the ends of the fixing bolts being rotatably fixed to the internal threads of the internal threaded holes, and the slope compaction machine further comprising:

[0006] A reinforced fixing mechanism is provided, and the reinforced fixing mechanism includes compression reinforcement components disposed on both sides inside the fixing frame, wherein the ends of the compression reinforcement components are provided with movable adjustment components, and the sides of the compression reinforcement components are provided with limit components.

[0007] A dust suppression spray mechanism, comprising a counterweight water storage component disposed on the upper surface of the main compactor, a high-pressure water outlet component disposed on the upper surface of the counterweight water storage component, and a dust suppression spray component disposed on the side of the counterweight water storage component.

[0008] Preferably, the extrusion reinforcement assembly includes an internally threaded abutment plate welded and fixed to one side of the internally threaded hole, a movable groove is provided on the other side of the internally threaded hole, an internal anti-slip reinforcement plate is provided inside the movable groove, and the inner surfaces of the internally threaded abutment plate and the internal anti-slip reinforcement plate are both engaged with the surface of the fixing bolt.

[0009] Preferably, the movable adjustment assembly includes an adjustment hole opened on one side of the movable groove located on the side of the compacted base plate. A threaded rod passes through the interior of the adjustment hole. One end of the threaded rod is fixed to the end of the inner anti-slip reinforcement plate by welding. A nut is rotated on the surface of the other end of the threaded rod. A fixing plug is engaged inside the adjustment hole.

[0010] Preferably, the limiting component includes limiting grooves formed on both sides inside the moving groove, and limiting blocks are integrally provided on both sides of the inner anti-slip reinforcing plate, and the limiting blocks are slidably limited to the inside of the limiting grooves.

[0011] Preferably, the counterweight water storage assembly includes a support frame that is fixedly installed on the upper surface of the main compactor by bolts, a counterweight water tank that is fixedly installed on the upper surface of the support frame by bolts, and a water inlet is provided on one side of the upper surface of the counterweight water tank.

[0012] Preferably, the high-pressure water outlet assembly includes a high-pressure pump that is fixedly mounted on the upper surface of the counterweight water tank by bolts, the front surface of the high-pressure pump is provided with a water outlet pipe that extends into the interior of the counterweight water tank, and the upper surface of the high-pressure pump is equipped with a connecting pipe.

[0013] Preferably, the dust suppression spray assembly includes a fixed frame that is fixedly mounted on the side of the support frame by bolts, a fixed spray pipe that is fixedly mounted on the end of the fixed frame by bolts, a dust suppression spray head that is threaded to rotate on the surface of the fixed spray pipe, and the end of the connecting pipe being sealed and fixed to the upper surface of the fixed spray pipe.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] By designing a reinforced fixing mechanism, the fixing bolt is rotated into the internal threaded hole and then pressed tightly against the inner surface of the internal threaded abutment plate. The nut is placed inside the adjusting hole, with its bottom end located on the outer surface of the threaded rod. Rotating the nut in place causes the threaded rod to move, which in turn causes the inner anti-slip reinforcement plate to move to a limit position until the inner surface of the inner anti-slip reinforcement plate is engaged with the outer surface of the fixing bolt for reinforcement and installation. After the guard plate is installed, it is reinforced and installed again. When the slope compaction machine generates vibration during the compaction of high fill slopes, the bolts are less likely to loosen or fall off. This strengthens the construction treatment and improves the reinforcement and fixation of the compaction base plate and guard plate during the compaction of high fill slopes. Attached Figure Description

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of the rammed base plate and the protective plate of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A;

[0019] Figure 4 This is a schematic diagram of the internal anti-slip reinforcing plate, threaded rod, and limiting block of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the fixing frame, dust suppression spray head and fixing spray pipe of this utility model;

[0021] In the diagram: 100, slope compaction machine; 101, main compactor; 1011, support frame; 1012, counterweight water tank; 1013, water outlet pipe; 1014, high-pressure pump; 1015, connecting pipe; 1016, fixed frame; 1017, dust suppression spray head; 1018, fixed spray pipe; 102, push frame; 103, compaction base plate; 104, guard plate; 105, fixing bolt; 1051, internal threaded abutment plate; 1052, moving groove; 1053, internal anti-slip reinforcement plate; 1054, threaded rod; 1055, nut; 1056, adjusting hole; 1057, fixing plug; 1058, limiting groove; 1059, limiting block; 106, internal threaded hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Please see Figures 1 to 5 This utility model provides a technical solution: a construction device for treating high embankment slopes, including a slope compaction machine 100. The slope compaction machine 100 includes a main compactor 101, a pusher 102 installed at one end of the main compactor 101, a compaction base plate 103 fixedly installed on the lower surface of the main compactor 101, a guard plate 104 provided at the bottom of the compaction base plate 103, internal threaded holes 106 opened on both sides of the lower surface of the compaction base plate 103, and fixing bolts 105 provided on both sides of the guard plate 104. The end of bolt 105 is rotated and fixed to the internal thread of internal threaded hole 106. After the guard plate 104 is closed inside the compacted base plate 103, the bolt 105 is rotated and fixed inside the internal threaded hole 106. The operator holds the pusher 102, powers on the slope construction compactor 100 and turns on the power switch to start the main compactor 101. When the main compactor 101 moves, it drives the compacted base plate 103 to contact the guard plate 104 to compact the slope of the high fill construction. The slope construction compactor 100 is also equipped with:

[0024] The reinforced fixing mechanism includes compression reinforcement components located on both sides inside the fixing frame 1016. The ends of the compression reinforcement components are provided with movable adjustment components, and the sides of the compression reinforcement components are provided with limit components. This mechanism can strengthen the fixing of the fixing bolts 105 and the guard plate 104 during the installation of the slope compaction machine 100 before use, making the installation and use more stable and improving the reinforcement and fixation of the compaction base plate 103 and the guard plate 104 during the compaction of high fill slopes.

[0025] To facilitate the reinforcement installation of the fixing bolt 105 after its threads are rotated using the compression reinforcement component, in this embodiment, preferably, the compression reinforcement component includes an internal thread abutment plate 1051 welded and fixed to one side of the internal thread hole 106. After the fixing bolt 105 rotates inside the internal thread hole 106, it presses against the inner surface of the internal thread abutment plate 1051. A moving groove 1052 is provided on the other side of the internal thread hole 106. An internal anti-slip reinforcement plate 1053 is provided inside the moving groove 1052, and the inner surfaces of the internal thread abutment plate 1051 and the internal anti-slip reinforcement plate 1053 are both engaged with the surface of the fixing bolt 105. The internal anti-slip reinforcement plate 1053 is moved again inside the moving groove 1052 and pressed against the other side of the fixing bolt 105 for reinforcement, which facilitates the reinforced installation of the fixing bolt 105 and the guard plate 104.

[0026] To facilitate the movable adjustment and reinforcement installation of the inner anti-slip reinforcement plate 1053 via the movable adjustment assembly, in this embodiment, preferably, the movable adjustment assembly includes an adjustment hole 1056 located on one side of the movable groove 1052 and on the side of the compacted base plate 103. A threaded rod 1054 passes through the interior of the adjustment hole 1056. One end of the threaded rod 1054 is fixed to the end of the inner anti-slip reinforcement plate 1053 by welding. A nut 1055 is screwed onto the surface of the other end of the threaded rod 1054, which allows the nut 1055 to be rotated at the bottom of the adjustment hole 1056 on the outer surface of the threaded rod 1054, thus moving the threaded rod 1054. When the threaded rod 1054 moves, it moves the inner anti-slip reinforcement plate 1053 to compress and reinforce it. A fixing plug 1057 is engaged inside the adjustment hole 1056, and after adjustment, the fixing plug 1057 is engaged inside the adjustment hole 1056 for fixation and protection.

[0027] In order to facilitate the stable movement and compression of the inner anti-slip reinforcement plate 1053 by means of the limiting component, in this embodiment, preferably, the limiting component includes limiting grooves 1058 formed on both sides inside the moving groove 1052, and limiting blocks 1059 are integrally provided on both sides of the inner anti-slip reinforcement plate 1053. The limiting blocks 1059 are slidably limited and connected to the inside of the limiting grooves 1058. When the inner anti-slip reinforcement plate 1053 moves inside the moving groove 1052, it drives the limiting blocks 1059 to slide stably and limited inside the limiting grooves 1058.

[0028] The dust suppression spray mechanism includes a counterweight water storage component installed on the upper surface of the main compactor 101. A high-pressure water outlet component is installed on the upper surface of the counterweight water storage component, and a dust suppression spray component is installed on the side of the counterweight water storage component. When the slope construction compactor 100 compacts the slope of the high fill, the dust suppression spray mechanism sprays dust onto the dry soil at the front end to prevent dust from flying due to compaction.

[0029] In order to facilitate the provision of water source spraying treatment through the counterweight water storage component, and at the same time to effectively compact the slope construction tamping machine 100 after water storage, in this embodiment, preferably, the counterweight water storage component includes a support frame 1011 fixedly installed on the upper surface of the main tamping machine 101 by bolts, and a counterweight water tank 1012 fixedly installed on the upper surface of the support frame 1011 by bolts. A water inlet is provided on one side of the upper surface of the counterweight water tank 1012, and water is introduced into the counterweight water tank 1012 through the water inlet to store water for spraying and dust suppression, while the counterweight effectively compacts the slope during the tamping process.

[0030] In order to facilitate high-pressure water spraying into the fixed nozzle 1018 via the high-pressure water outlet assembly, in this embodiment, preferably, the high-pressure water outlet assembly includes a high-pressure pump 1014 fixedly mounted on the upper surface of the counterweight water tank 1012 by bolts. The front surface of the high-pressure pump 1014 is provided with a water outlet pipe 1013 extending into the interior of the counterweight water tank 1012. A connecting pipe 1015 is installed on the upper surface of the high-pressure pump 1014, which can draw water from the interior of the counterweight water tank 1012 through the water outlet pipe 1013 when the high-pressure pump 1014 is powered on, and then re-enter the water into the interior of the connecting pipe 1015 after drawing water, thus facilitating high-pressure water intake.

[0031] To facilitate dust suppression treatment of dry slopes before compaction using a dust suppression spray assembly, in this embodiment, preferably, the dust suppression spray assembly includes a fixed frame 1016 bolted to the side of a support frame 1011. A fixed nozzle 1018 is bolted to the end of the fixed frame 1016. A dust suppression spray head 1017 is threaded onto the surface of the fixed nozzle 1018. The end of a connecting pipe 1015 is sealed to the upper surface of the fixed nozzle 1018. Water can be introduced into the fixed nozzle 1018 through the connecting pipe 1015 and then sprayed onto the dry slope through the dust suppression spray head 1017 to suppress dust, thus minimizing dust from flying during compaction.

[0032] The working principle and usage process of this utility model are as follows: Before using this high-fill slope treatment construction device, after the slope compactor 100 has fixedly installed the protective plate 104, the fixing bolt 105 is rotated into the internal threaded hole 106 and then pressed tightly against the inner surface of the internal threaded abutment plate 1051. The wrench is then inserted into the adjustment hole 1056 and fitted onto the surface of the nut 1055. The nut 1055 is positioned inside the adjustment hole 1056, with its bottom end located on the outer surface of the threaded rod 1054. Rotating the nut 1055 in its original position causes the threaded rod 1054 to move, which in turn moves the inner anti-slip reinforcing plate 1053. When the inner anti-slip reinforcement plate 1053 moves, it drives the limiting block 1059 to slide within the limiting groove 1058 until the inner surface of the inner anti-slip reinforcement plate 1053 is engaged with the outer surface of the fixing bolt 105 for reinforcement and installation. The fixing plug 1057 is engaged with the inner protection of the adjusting hole 1056, thereby reinforcing the installation of the guard plate 104 after installation. When the slope construction compactor 100 vibrates during the compaction of high fill slopes, it is not easy for the bolts to loosen or fall off. The construction treatment is strengthened, and the reinforcement and fixation of the compaction base plate 103 and the guard plate 104 by the slope construction compactor 100 during the compaction of high fill slopes is improved.

[0033] Finally, when the slope compaction machine 100 is compacting the slope, the counterweight water tank 1012 can be filled with water to counterweight the slope compaction machine 100. This facilitates effective compaction by adding weight during the compaction process. At the same time, the high-pressure pump 1014 is operated to draw water from the counterweight water tank 1012 through the outlet pipe 1013 into the connecting pipe 1015, and then into the fixed spray pipe 1018. The water is then sprayed onto the front of the compaction area through the dust suppression spray head 1017. This facilitates dust suppression spraying on the high fill slope before compaction, preventing dust from flying when the dry slope soil vibrates during compaction. This improves the convenience of dust suppression spraying when the slope compaction machine 100 is compacting high fill slopes.

[0034] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A construction device for treating high embankment slopes, comprising a slope compaction machine (100), the slope compaction machine (100) comprising a main compaction machine (101), a pusher frame (102) installed at one end of the main compaction machine (101), a compaction base plate (103) fixedly installed on the lower surface of the main compaction machine (101), a guard plate (104) provided at the bottom of the compaction base plate (103), internal threaded holes (106) being provided on both sides of the lower surface of the compaction base plate (103), and fixing bolts (105) being provided on both sides of the guard plate (104), the ends of the fixing bolts (105) being rotatably fixed to the internal threads of the internal threaded holes (106), characterized in that: The slope compaction machine (100) is also equipped with: The reinforcement fixing mechanism includes compression reinforcement components disposed on both sides inside the fixing frame (1016), the ends of the compression reinforcement components are provided with movable adjustment components, and the sides of the compression reinforcement components are provided with limit components. The dust suppression spray mechanism includes a counterweight water storage component disposed on the upper surface of the main compactor (101), a high-pressure water outlet component disposed on the upper surface of the counterweight water storage component, and a dust suppression spray component disposed on the side of the counterweight water storage component.

2. The construction device for treating high embankment slopes according to claim 1, characterized in that: The compression reinforcement assembly includes an internally threaded abutment plate (1051) welded and fixed to one side of the internally threaded hole (106). A movable groove (1052) is provided on the other side of the internally threaded hole (106). An internal anti-slip reinforcement plate (1053) is provided inside the movable groove (1052), and the inner surfaces of the internally threaded abutment plate (1051) and the internal anti-slip reinforcement plate (1053) are engaged with the surface of the fixing bolt (105).

3. The construction device for treating high embankment slopes according to claim 2, characterized in that: The movable adjustment assembly includes an adjustment hole (1056) on one side of the movable groove (1052) located on the side of the compacted base plate (103). A threaded rod (1054) passes through the interior of the adjustment hole (1056). One end of the threaded rod (1054) is fixed to the end of the inner anti-slip reinforcement plate (1053) by welding. A nut (1055) is screwed onto the surface of the other end of the threaded rod (1054). A fixing plug (1057) is engaged inside the adjustment hole (1056).

4. The construction device for treating high embankment slopes according to claim 2, characterized in that: The limiting component includes limiting grooves (1058) opened on both sides inside the moving groove (1052), and limiting blocks (1059) are integrally provided on both sides of the inner anti-slip reinforcing plate (1053). The limiting blocks (1059) are connected to the inner sliding limiting connection of the limiting grooves (1058).

5. The construction device for treating high embankment slopes according to claim 1, characterized in that: The counterweight water storage assembly includes a support frame (1011) that is fixedly installed on the upper surface of the main compactor (101) by bolts. A counterweight water tank (1012) is fixedly installed on the upper surface of the support frame (1011) by bolts. A water inlet is provided on one side of the upper surface of the counterweight water tank (1012).

6. The construction device for treating high embankment slopes according to claim 5, characterized in that: The high-pressure water outlet assembly includes a high-pressure pump (1014) that is fixedly installed on the upper surface of the counterweight water tank (1012) by bolts. The front surface of the high-pressure pump (1014) is provided with a water outlet pipe (1013) that extends into the interior of the counterweight water tank (1012). A connecting pipe (1015) is installed on the upper surface of the high-pressure pump (1014).

7. A construction device for treating high embankment slopes according to claim 6, characterized in that: The dust suppression spray assembly includes a fixed frame (1016) that is bolted to the side of the support frame (1011). A fixed spray pipe (1018) is bolted to the end of the fixed frame (1016). A dust suppression spray head (1017) is threaded to the surface of the fixed spray pipe (1018). The end of the connecting pipe (1015) is sealed and fixed to the upper surface of the fixed spray pipe (1018).

Citation Information

Patent Citations

  • Detachable tamping device for construction site

    CN211713939U