Intelligent lubricating system of humidifier

Abstract

The utility model discloses an intelligent lubrication system of a humidifier, which comprises a shell, an operating system, a control system, a network communication module, an oil tank, a lubrication pump and a distributor, a sealing plate is horizontally and fixedly arranged on the inner wall of the shell, the oil tank and the control system are fixedly arranged on the sealing plate, and the control system is connected with the operating system. The operation system is connected with the network communication module, the lubricating pump is installed on one side of the oil tank and connected with the distributor, and an operator can check the operation state and alarm information of the system in real time through a network and conduct remote adjustment and maintenance. The defects that a traditional lubricating mode is unreliable in operation, inaccurate in metering, incapable of being adjusted, high in equipment operation failure rate, not suitable for maintenance and the like are overcome, energy consumption is reduced, and benefits of companies are improved.

Description

Technical Field

[0001] This utility model relates to the field of industrial equipment lubrication technology, and in particular to an intelligent lubrication system for a humidifier. Background Technology

[0002] Traditional lubrication methods rely primarily on manual operation, which has numerous shortcomings. Manually adding lubricating oil is not only inefficient but also makes it difficult to ensure timely and even lubrication. Furthermore, the lack of an effective feedback mechanism makes it impossible to accurately control the oil quantity, leading to insufficient or excessive lubrication, which in turn causes equipment overheating, failure, and unexpected downtime. These problems not only shorten the equipment's lifespan but also severely impact the company's production efficiency. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an intelligent lubrication system for humidifiers.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: It includes a housing, an operating system, a control system, a network communication module, an oil tank, a lubrication pump, and a distributor. A sealing plate is horizontally fixedly installed on the inner wall of the housing. The oil tank and the control system are fixedly installed on the sealing plate. The control system is connected to the operating system, and the operating system is connected to the network communication module. The lubrication pump is installed on one side of the oil tank and is connected to the distributor. The distributor has an output pipe and a branch pipe. The lubrication pump has a rotating disk, a push rod, a piston plate, a lifting plate, and a sealing block. A fixing pin is fixedly installed on the rotating disk, and the push rod is rotatably installed on the fixing pin. An installation groove is opened on the bottom side of the piston plate. A lifting plate is slidably installed on the inner wall of the installation groove. Multiple through holes are opened on both the lifting plate and the top inner wall of the installation groove. Multiple sealing blocks are fixedly installed on the top side of the lifting plate, and the multiple sealing blocks are movably and sealingly connected to the multiple through holes located in the installation groove. The system monitors the equipment's operating status and environmental parameters in real time using sensors. When lubrication is detected, the control system automatically starts the lubrication pump, drawing lubricating oil from the tank and delivering it to the distributor. The distributor then precisely distributes the lubricating oil to each lubrication point on the equipment according to a preset lubrication plan. Furthermore, the integration of the operating system and the network communication module enables remote monitoring and maintenance. Operators can view the system's operating status and alarm information in real time via the network and perform remote adjustments and maintenance. This overcomes the shortcomings of traditional lubrication methods, such as unreliability, inaccurate metering, lack of adjustability, high equipment failure rate, and difficulty in maintenance, thereby reducing energy consumption and improving company efficiency.

[0005] Preferably, the branch pipe is equipped with a pressure relief pipe and a pressure relief valve, with one end of the pressure relief pipe located below the branch pipe. When the output pipe becomes blocked and lubricating oil is supplied via the branch pipe, the pressure relief valve senses the pressure change within the branch pipe. When the pressure exceeds a set value, the pressure relief valve automatically opens, allowing some lubricant to flow out through the pressure relief pipe, thereby reducing the pressure within the branch pipe.

[0006] Preferably, the bottom of the oil tank is equipped with a return pipe, and a collection tank is installed on the return pipe. This not only effectively prevents lubricant leakage and waste, maintains stable oil tank pressure, and improves system safety, but also facilitates the recovery and reuse of lubricant, as well as system maintenance and repair.

[0007] Preferably, an air outlet is provided on one side of the housing, and a mesh plate and a cooling fan are fixedly installed inside the air outlet. This not only improves the system's heat dissipation efficiency and extends the equipment's lifespan, but also enhances the system's stability and reliability, and reduces maintenance costs. This is of great significance for ensuring the normal operation of the system and extending the equipment's lifespan.

[0008] The beneficial effects of this utility model are:

[0009] 1. In this utility model, the system monitors the equipment's operating status and environmental parameters in real time through sensors. When lubrication is detected, the control system automatically starts the lubrication pump, drawing lubricating oil from the tank and delivering it to the distributor. The distributor then precisely distributes the lubricating oil to each lubrication point of the equipment according to a preset lubrication plan. Simultaneously, the integration of the operating system and network communication module enables remote monitoring and maintenance. Operators can view the system's operating status and alarm information in real time via the network, and perform remote adjustments and maintenance. This solves the shortcomings of traditional lubrication methods, such as unreliable operation, inaccurate metering, inability to adjust, high equipment failure rate, and difficulty in maintenance, thereby reducing energy consumption and improving company efficiency.

[0010] 2. In this utility model, the branch pipe is equipped with a pressure relief pipe, and a pressure relief valve is installed on the pressure relief pipe, with one end of the pressure relief pipe located below the branch pipe. When the output pipe becomes blocked and the lubricating oil is supplied by the branch pipe, the pressure relief valve senses the pressure change in the branch pipe. When the pressure exceeds the set value, the pressure relief valve will automatically open, allowing some lubricant to flow out through the pressure relief pipe, thereby reducing the pressure in the branch pipe. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a cross-sectional structural diagram of an intelligent lubrication system for a humidifier proposed in this utility model;

[0013] Figure 2 This is a schematic diagram of part B in an intelligent lubrication system for a humidifier proposed in this utility model;

[0014] Figure 3 This is a schematic diagram of part C in an intelligent lubrication system for a humidifier proposed in this utility model.

[0015] In the figure: housing (1), operating system (2), control system (3), network communication module (4), oil tank (5), lubrication pump (6), distributor (7), sealing plate (11), output pipe (71), branch pipe (72), rotating disk (61), push rod (62), piston plate (63), lifting plate (64), sealing block (65), pressure relief pipe (721), pressure relief valve (711), return pipe (51), collection tank (511), mesh plate (13), cooling fan (14). Detailed Implementation

[0016] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0017] Reference Figure 1-3A smart lubrication system for a humidifier includes a housing 1, an operating system 2, a control system 3, a network communication module 4, an oil tank 5, a lubrication pump 6, and a distributor 7. A sealing plate 11 is horizontally fixed to the inner wall of the housing 1. The oil tank 5 and the control system 3 are fixedly mounted on the sealing plate 11. The control system 3 is connected to the operating system 2, and the operating system 2 is connected to the network communication module 4. The lubrication pump 6 is installed on one side of the oil tank 5 and is connected to the distributor 7. The distributor 7 has an output pipe 71 and a branch pipe 72. The slide pump 6 is equipped with a rotating disk 61, a push rod 62, a piston plate 63, a lifting plate 64, and sealing blocks 65. A fixing pin is fixedly installed on the rotating disk 61, and the push rod 62 is rotatably installed on the fixing pin. An installation groove is opened on the bottom side of the piston plate 63, and the lifting plate 64 is slidably installed on the inner wall of the installation groove. Multiple through holes are opened on the lifting plate 64 and the top inner wall of the installation groove. Multiple sealing blocks 65 are fixedly installed on the top side of the lifting plate 64, and the multiple sealing blocks 65 are movably and sealingly connected to the multiple through holes located on the installation groove. The system monitors the operating status and environmental parameters of the equipment in real time through sensors. When the equipment is detected to require lubrication, the control system 3 automatically starts the lubrication pump 6, drawing lubricating oil from the oil tank 5 and delivering it to the distributor 7. The distributor 7 then accurately distributes the lubricating oil to each lubrication point of the equipment according to the preset lubrication scheme. Meanwhile, with the integration of operating system 2 and network communication module 4, the system also has remote monitoring and maintenance functions. Operators can view the system's operating status and alarm information in real time through the network, and make remote adjustments and maintenance. This solves the shortcomings of traditional lubrication methods, such as unreliable operation, inaccurate metering, inability to adjust, high equipment failure rate and difficulty in maintenance, thereby reducing energy consumption and improving company efficiency.

[0018] In this embodiment, pipe 72 is provided with a pressure relief pipe 721, and a pressure relief valve 711 is provided on the pressure relief pipe 721, with one end of the pressure relief pipe 721 located below the branch pipe 72. When the output pipe 71 becomes blocked and lubricating oil is supplied by the branch pipe 72, the pressure relief valve 711 senses the pressure change in the branch pipe 72. When the pressure exceeds a set value, the pressure relief valve 711 will automatically open, allowing some lubricant to flow out through the pressure relief pipe 721, thereby reducing the pressure in the branch pipe.

[0019] In this embodiment, a return pipe 51 is provided at the bottom of the oil tank 5, and a collection tank 511 is provided on the return pipe 51. This not only effectively prevents lubricant leakage and waste, maintains stable oil tank pressure, and improves system safety, but also facilitates the recovery and reuse of lubricant, as well as system maintenance and repair.

[0020] In this embodiment, an air outlet is provided on one side of the housing 1, and a mesh plate 13 and a cooling fan 14 are fixedly installed inside the air outlet. This not only improves the heat dissipation efficiency of the system and extends the equipment life, but also improves the stability and reliability of the system and reduces maintenance costs, which is of great significance for ensuring the normal operation of the system and extending the equipment life.

[0021] The above provides a detailed description of the intelligent lubrication system for a humidifier provided by this utility model. Specific embodiments have been used to illustrate the principles and implementation methods of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A humidifier intelligent lubrication system, characterized in that, The system includes a housing (1), an operating system (2), a control system (3), a network communication module (4), an oil tank (5), a lubrication pump (6), and a distributor (7). A sealing plate (11) is horizontally fixedly installed on the inner wall of the housing (1). The oil tank (5) and the control system (3) are fixedly installed on the sealing plate (11). The control system (3) is connected to the operating system (2), and the operating system (2) is connected to the network communication module (4). The lubrication pump (6) is installed on one side of the oil tank (5). The lubrication pump (6) is connected to the distributor (7). The distributor (7) is provided with an output pipe (71) and a branch pipe (72). The lubrication pump (6) is provided with a rotating disk (61), a push rod (62), a piston plate (63), a lifting plate (64), and a sealing block (65). A fixing pin is fixedly installed on the rotating disk (61), and the push rod (62) is rotatably installed on the fixing pin. An installation groove is opened on the bottom side of the piston plate (63). The lifting plate (64) is slidably installed on the inner wall of the installation groove. Multiple through holes are opened on the lifting plate (64) and the top inner wall of the installation groove. Multiple sealing blocks (65) are fixedly installed on the top side of the lifting plate (64). The multiple sealing blocks (65) are movably and sealingly connected to the multiple through holes located on the installation groove.

2. The intelligent lubrication system for a humidifier according to claim 1, characterized in that: The branch pipe (72) is provided with a pressure relief pipe (721), and a pressure relief valve (711) is provided on the pressure relief pipe (721), and one end of the pressure relief pipe (721) is located below the branch pipe (72).

3. The intelligent lubrication system for a humidifier according to claim 1, characterized in that: The bottom of the oil tank (5) is provided with a return pipe (51) and a collection tank (511) is provided on the return pipe (51).

4. The intelligent lubrication system for a humidifier according to claim 1, characterized in that: The bottom of the oil tank (5) is provided with a return pipe (51) and a collection tank (511) is provided on the return pipe (51).

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