Multi-module type pipeline installation integrated system

Abstract

The utility model provides a multi-module type pipeline installation integrated system which comprises a plurality of pipeline modules, each pipeline module comprises a support, each support is provided with a pipeline assembly and an equipment assembly, the pipeline assemblies are connected with the equipment assemblies, and the pipeline assemblies of every two pipeline modules are connected through a corrugated metal hose. Moving wheels and a fixed supporting assembly are arranged at the bottom of the support. The pipeline modules in the multi-module type pipeline installation integrated system can be prefabricated in a factory, installation and debugging are completed, and the problem that debugging is difficult due to insufficient field conditions is solved; after the pipeline modules are conveyed to the site, only the corrugated metal hoses need to be used for connecting all the pipeline modules, and the site installation period can be greatly shortened. The support is used for bearing the pipeline assembly and the equipment assembly, movement, transportation and hoisting of the whole pipeline module are conveniently completed through the support, the fixing and supporting assembly can ensure that the position of the pipeline module is stable, and the situation that the whole pipeline installation integrated system is damaged due to accidental movement of the pipeline module is prevented.

Description

Technical Field

[0001] This utility model relates to the field of chemical pipeline system technology, and in particular to a multi-module pipeline installation and integration system. Background Technology

[0002] In the chemical industry, piping systems are not only a core component of material transport and process control, but also the infrastructure for realizing chemical reactions, material separation, and energy conversion. These systems highly integrate various equipment and components, such as storage tanks, pipelines, and measurement and control instruments, forming a complex and sophisticated network that ensures the efficient, safe, and stable operation of chemical production. During on-site installation, the complexity of the piping system makes installation difficult, such as connecting pipes of different materials and debugging measurement and control instruments. Due to limitations in on-site conditions, installation efficiency is often low; therefore, improvements are necessary. Utility Model Content

[0003] In view of this, this utility model proposes a multi-module integrated pipeline installation system, which aims to solve the problem of low efficiency in on-site pipeline system construction.

[0004] The technical solution of this utility model is implemented as follows:

[0005] A multi-module integrated pipeline installation system includes multiple pipeline modules. Each pipeline module includes a support, on which pipeline components and equipment components are mounted. The pipeline components are connected to the equipment components, and the pipeline components of two pipeline modules are connected by corrugated metal flexible hoses. The bottom of the support is provided with casters and a fixing support component for fixing the support.

[0006] As a further optional solution, the corrugated metal hose is connected to the pipe assembly by a flange.

[0007] As a further optional solution, the fixed support assembly includes a rotating component and a support component. The support component includes a pad and a stud disposed on the pad. The top of the stud is provided with a limiting head, and a limiting block extends from the side of the limiting head. The bottom of the bracket is provided with a guide hole for the stud to be inserted. The inner wall of the guide hole is provided with a limiting groove disposed along its length direction, and the limiting block is slidably disposed in the limiting groove. The rotating component is rotatably disposed at the bottom of the bracket. The rotating component is provided with a threaded hole, which is coaxially corresponding to the guide hole. The stud is threadedly connected to the threaded hole.

[0008] As a further optional solution, the fixed support assembly also includes a mounting component, which includes a mounting plate with a recessed accommodating cavity. The accommodating cavity is cylindrical and has a through hole at its bottom. The mounting plate is fixed to the bottom of the bracket, and the through hole corresponds coaxially with the guide hole. The rotating component includes a turntable and a screwing part disposed at one end of the turntable. The turntable rotates within the accommodating cavity, and the screwing part extends out of the accommodating cavity through the through hole.

[0009] As a further optional solution, the guide hole has two limiting grooves, which are symmetrically arranged on the inner wall of the guide hole; the limiting head has two limiting blocks, which are symmetrically arranged on the limiting head.

[0010] As a further alternative, the screwing part is hexagonal prism-shaped.

[0011] As a further optional solution, the mounting plate is connected to the bottom of the bracket by screws.

[0012] As a further optional feature, the bottom of the pad is provided with a rubber pad.

[0013] The multi-module integrated pipeline installation system of this application has at least the following advantages over the prior art:

[0014] The pipe modules in this multi-module integrated piping installation system can be prefabricated in the factory, allowing for installation and commissioning, overcoming the problem of insufficient on-site conditions for difficult commissioning. After the pipe modules are delivered to the site, they only need to be connected using corrugated metal flexible hoses, which can significantly shorten the on-site installation period and improve installation efficiency. Utilizing supports to carry the pipe and equipment components facilitates the movement, transportation, and hoisting of the entire pipe module. The fixed support components at the bottom of the supports ensure the stability of the pipe module's position, preventing accidental movement of the pipe modules and thus preventing damage to the entire integrated piping installation system. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a top view schematic diagram of a multi-module pipeline installation integrated system according to the present invention;

[0017] Figure 2This is a structural schematic diagram of a multi-module integrated pipeline installation system according to the present invention;

[0018] Figure 3 This is an exploded view of two pipe modules;

[0019] Figure 4 This is a schematic diagram of the connection mechanism of the corrugated metal hose;

[0020] Figure 5 A schematic diagram showing the structure with the casters and fixed support components located at the bottom of the bracket.

[0021] Figure 6 This is an exploded view of the fixed support assembly;

[0022] Figure 7 A cross-sectional view of the fixed support assembly mounted on the bracket;

[0023] Figure 8 This is a schematic diagram of the cross-section of the guide hole at the bottom of the bracket.

[0024] In the diagram: 1. Pipe module; 11. Bracket; 111. Guide hole; 112. Limiting groove; 12. Equipment component; 13. Pipe component; 14. Moving wheel; 15. Fixed support component; 151. Support component; 1511. Pad; 1512. Stud; 1513. Limiting head; 1514. Limiting block; 152. Rotating component; 1521. Threaded hole; 1522. Turntable; 1523. Tightening part; 153. Mounting component; 1531. Mounting plate; 1532. Receiving cavity; 1533. Perforation; 2. Corrugated metal flexible hose. Detailed Implementation

[0025] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] refer to Figure 1-8 This utility model provides an embodiment of a multi-module pipe installation integrated system, which includes multiple pipe modules 1. Each pipe module 1 includes a support 11, on which pipe components 13 and equipment components 12 are mounted. The pipe components 13 are connected to the equipment components 12, and the pipe components 13 of two pipe modules 1 are connected by a corrugated metal flexible hose 2. The bottom of the support 11 is provided with casters 14 and a fixing support component 15 for fixing the support 11.

[0029] Specifically, the support frame 11 carries the pipe assembly 13 and equipment assembly 12, facilitating the movement, transportation, and hoisting of the entire pipe module 1. The casters 14 allow the support frame 11 to move easily on the ground, and the fixed support assembly 15 at the bottom of the support frame 11 ensures the stability of the pipe module 1 after movement, preventing accidental movement of the pipe module 1 and damage to the entire pipe installation integration system. The pipe module 1 can be prefabricated in the factory, allowing for installation and commissioning, overcoming the problem of insufficient on-site conditions for commissioning. After the pipe module 1 is delivered to the site, it only needs to be connected with corrugated metal flexible hoses 2, which can significantly shorten the on-site installation period and improve installation efficiency.

[0030] By connecting each pipe module 1 with a corrugated metal flexible hose 2, the pipe interfaces between each pipe module 1 do not need to be aligned at a height, which can accommodate certain processing errors. Furthermore, the corrugated metal flexible hose 2 forms a flexible connection between two adjacent pipe modules 1, which has a certain buffering capacity. When a pipe module 1 is subjected to vibration and causes accidental movement, the corrugated metal flexible hose 2 can allow the pipe module 1 to move to a certain extent, preventing the two pipe modules 1 from breaking apart.

[0031] Equipment component 12 refers to the equipment components in the piping system, such as alkali tanks, cold water tanks, hot water tanks, and measuring and control instruments. The selection of equipment component 12 is determined based on the actual composition of the piping system. Piping component 13 is used to connect the various devices together. Piping component 13 may include pipes of different materials, as well as valves and flanges for pipe connections.

[0032] The above-mentioned solutions are specific, such as Figure 4 As shown, the corrugated metal hose 2 and the pipe assembly 13 are connected by a flange.

[0033] In some embodiments, to facilitate fixing the position of the bracket 11, such as Figure 5-8 As shown, the fixed support assembly 15 includes a rotating member 152 and a support member 151. The support member 151 includes a pad 1511 and a stud 1512 disposed on the pad 1511. The top of the stud 1512 is provided with a limiting head 1513, and a limiting block 1514 extends from the side of the limiting head 1513. The bottom of the bracket 11 is provided with a guide hole 111 for the stud 1512 to be inserted. The inner wall of the guide hole 111 is provided with a limiting groove 112 disposed along its length direction. The limiting block 1514 is slidably disposed in the limiting groove 112. The rotating member 152 is rotatably disposed at the bottom of the bracket 11. The rotating member 152 is provided with a threaded hole 1521. The threaded hole 1521 is coaxially corresponding to the guide hole 111. The stud 1512 is threadedly connected to the threaded hole 1521.

[0034] The rotating member 152 and the bracket 11 are rotatable relative to each other, but they are fixed relative to each other in the axial direction. When the rotating member 152 is rotated, the stud 1512 tends to rotate with the rotating member 152, but the limiting block 1514 on the stud 1512 is limited by the limiting groove 112 of the guide hole 111, so that the stud 1512 cannot rotate. The torque applied by the rotating member 152 to the stud 1512 causes the stud 1512 to move along the axial direction of the guide hole 111. In other words, the support member 151 can extend and retract at the bottom of the bracket 11, thereby adjusting the height of the support member 151. When the support 11 needs to be moved, the support member 151 is adjusted upwards to separate the pad 1511 from the ground. At this time, the support 11 can be moved by the moving wheels 14. After the position of the support 11 is adjusted, the support member 151 is adjusted downwards to press the bottom of the pad 1511 against the ground, creating a large frictional force between the pad 1511 and the ground, preventing the support 11 from moving. Preferably, a rubber pad can be provided at the bottom of the pad 1511 to further increase the friction with the ground.

[0035] To achieve force balance between the support member 151 and the guide hole 111, as follows: Figure 6 and Figure 8As shown, there are two limiting grooves 112 in the guide hole 111, and the two limiting grooves 112 are symmetrically arranged on the inner wall of the guide hole 111; there are two limiting blocks 1514 on the limiting head 1513, and the two limiting blocks 1514 are symmetrically arranged on the limiting head 1513.

[0036] In some embodiments, to facilitate the installation of the rotating member 152 at the bottom of the bracket 11, such as... Figure 6 and Figure 7 As shown, the fixed support assembly 15 further includes a mounting component 153, which includes a mounting plate 1531. The mounting plate 1531 has a recessed receiving cavity 1532. The receiving cavity 1532 is cylindrical and has a through hole 1533 at its bottom. The mounting plate 1531 is fixed to the bottom of the bracket 11. The through hole 1533 is coaxially corresponding to the guide hole 111. The rotating component 152 includes a turntable 1522 and a screwing part 1523 disposed at one end of the turntable 1522. The turntable 1522 rotates within the receiving cavity 1532, and the screwing part 1523 extends out of the receiving cavity 1532 through the through hole 1533.

[0037] The mounting plate 1531 is connected to the bottom of the bracket 11 by screws, so that the mounting plate 1531 and the bracket 11 are relatively fixed. The turntable 1522 on the rotating member 152 is clamped to the bottom of the bracket 11 by the mounting plate 1531, thereby enabling the rotating member 152 to rotate circumferentially on the bracket 11 but not to move axially.

[0038] To facilitate the rotation of the rotating component 152, the screwing part 1523 is hexagonal prism-shaped, which can be rotated using tools such as wrenches, thereby adjusting the position of the support component 151.

[0039] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-module integrated pipeline installation system, characterized in that, The system includes multiple pipe modules, each pipe module having a support frame. The support frame is equipped with pipe components and equipment components, with the pipe components connected to the equipment components. The pipe components of two pipe modules are connected by corrugated metal flexible hoses. The bottom of the support frame is equipped with casters and a fixing support component for fixing the support frame.

2. The multi-module pipeline installation integrated system according to claim 1, characterized in that, The corrugated metal hose is connected to the pipe assembly by a flange.

3. The multi-module pipeline installation integrated system according to claim 1, characterized in that, The fixed support assembly includes a rotating component and a support component. The support component includes a pad and a stud disposed on the pad. The top of the stud is provided with a limiting head, and a limiting block extends from the side of the limiting head. The bottom of the support is provided with a guide hole for the stud to be inserted. The inner wall of the guide hole is provided with a limiting groove disposed along its length direction. The limiting block is slidably disposed in the limiting groove. The rotating component is rotatably disposed at the bottom of the support. The rotating component is provided with a threaded hole, which is coaxially corresponding to the guide hole. The stud is threadedly connected to the threaded hole.

4. The multi-module pipeline installation integrated system according to claim 3, characterized in that, The fixed support assembly further includes a mounting component, which includes a mounting plate with a recessed accommodating cavity. The accommodating cavity is cylindrical and has a through hole at its bottom. The mounting plate is fixed to the bottom of the bracket, and the through hole corresponds coaxially with the guide hole. The rotating component includes a turntable and a screwing part disposed at one end of the turntable. The turntable rotates within the accommodating cavity, and the screwing part extends out of the accommodating cavity through the through hole.

5. The multi-module pipeline installation integrated system according to claim 3, characterized in that, The guide hole has two limiting grooves, which are symmetrically arranged on the inner wall of the guide hole; the limiting head has two limiting blocks, which are symmetrically arranged on the limiting head.

6. The multi-module pipeline installation integrated system according to claim 4, characterized in that, The screwing part is hexagonal prism-shaped.

7. The multi-module pipeline installation integrated system according to claim 4, characterized in that, The mounting plate is connected to the bottom of the bracket by screws.

8. The multi-module pipeline installation integrated system according to claim 4, characterized in that, The bottom of the pad is provided with a rubber pad.

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