Simple sensing alarm device for bridge monitoring

Through a simple sensing alarm device, using low-cost component materials and solar power supply, and integrating a vibration-tilt-temperature sensing unit, multi-parameter data measurement and three-level early warning of the bridge are achieved, solving the problems of high cost and untimely alarm of the bridge monitoring system, and is suitable for environments without electricity and network.

CN223485212UActive Publication Date: 2025-10-28JIANGSU KEYUN INTELLIGENT TRANSPORTATION TECH CO LTD
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Patent Information

Application Number
CN202422187417.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-10-28
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing bridge monitoring system is expensive and complex in structure, making it difficult to promote and use in remote mountainous areas without electricity and network, and the alarm response is not timely.

Method used

It adopts a simple sensing alarm device, uses low-cost component materials, integrates a vibration-tilt-temperature sensing unit, combines solar power supply and low power consumption design, provides multi-parameter data measurement and a three-level early warning mechanism, and simplifies the data collection and transmission process.

Benefits of technology

It reduces the cost of monitoring equipment, makes the equipment easy to produce and install, ensures the comprehensiveness and accuracy of data, improves the timeliness and reliability of alarms, and is suitable for environments without electricity and network.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model discloses a simple sensing alarm device for bridge monitoring, which relates to the technical field of bridge monitoring, can further reduce the cost of monitoring equipment, and particularly can realize bridge monitoring alarm by directly utilizing relatively cheap component materials in the current market. And the structure is simple enough so as to be easy to produce and install. A vibration-inclination angle-temperature sensing unit is integrated in the device in the scheme, multi-parameter data of a bridge can be measured at the same time, and comprehensiveness and accuracy of the data are ensured; the data acquisition and transmission process is simplified through integrated design, and the system integration level and the use convenience are improved; low-power-consumption design is combined with solar power supply, long-term stable operation of equipment is guaranteed, and maintenance cost is reduced; meanwhile, through a built-in edge algorithm, a three-level early warning mechanism with an adjustable threshold value is provided, and the timeliness and reliability of bridge safety monitoring are effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of disaster prevention and mitigation and bridge monitoring technology in highway transportation, and in particular to a simple sensing alarm device for bridge monitoring. Background Technology

[0002] Bridges, as vital passageways connecting rivers, straits, and other natural obstacles, directly impact the smooth flow of transportation and the safety of people's lives and property. However, due to natural environmental factors (such as continuous rainfall, flash floods, mudslides, landslides, and collapses caused by melting snow and ice), as well as the wear and tear and aging that bridges may suffer during long-term use, coupled with human factors such as overloading and impacts, bridge collapses occur frequently, causing enormous economic losses and adverse social impacts. Therefore, real-time bridge collapse monitoring is of paramount importance.

[0003] Traditional monitoring solutions primarily involve deploying various types of sensors on the bridge, along with different data acquisition devices, to obtain real-time information on changes in bridge characteristics. This approach results in a complex system architecture, high construction costs, excessively long data acquisition and transmission links, and delayed alarm responses. Consequently, it is difficult to implement on a large scale, especially in remote mountainous areas without electricity or internet access.

[0004] Therefore, how to further reduce the cost of monitoring equipment, especially by directly utilizing relatively inexpensive components and materials currently available on the market to achieve bridge monitoring and alarm, while also ensuring that the structure of the solution is simple enough to be easy to manufacture and install. Utility Model Content

[0005] The present invention provides a simple sensing alarm device for bridge monitoring, which can further reduce the cost of monitoring equipment. In particular, it can directly utilize relatively inexpensive components and materials currently available on the market to achieve bridge monitoring alarm, and its structure is simple enough to be easy to manufacture and install.

[0006] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:

[0007] A simple sensing alarm device for bridge monitoring, comprising the following structural components: a lower shell (8), a battery compartment (9), a circuit board (10), a shell sealing ring (11), an upper shell (12), a solar panel (7), and a waterproof plate (13);

[0008] The upper surface of the upper shell (12) is provided with two layers of grooves. The size of the upper groove matches the size of the waterproof plate (13), and the size of the lower groove matches the size of the solar panel (7). The solar panel (7) is installed in the lower groove, and the waterproof plate (13) is installed in the upper groove. The size of the transparent part of the waterproof plate (13) matches the size of the solar panel (7) and covers the solar panel (7).

[0009] The upper shell (12) is installed above the lower shell (8) by fixing screws (14). After installation, the upper shell (12) and the lower shell (8) form a sealed internal cavity. The contact part between the upper shell (12) and the lower shell (8) is padded with a shell sealing ring (15).

[0010] The battery compartment (9) is fixedly installed in the internal cavity, and the circuit board (10) is fixedly installed on the upper surface of the battery compartment (9);

[0011] The power control module (5) is connected to the battery pack module (6), which is installed in the battery compartment (9) and connected to the solar panel (7) via wires.

[0012] The simplified sensing and alarm device for bridge monitoring provided in this embodiment integrates a vibration-tilt-temperature sensing unit, enabling simultaneous measurement of multiple bridge parameters to ensure data comprehensiveness and accuracy. Its integrated design simplifies data acquisition and transmission, improving system integration and ease of use. The low-power design combined with solar power ensures long-term stable operation and reduces maintenance costs. Furthermore, the built-in edge computing algorithm provides a three-level early warning mechanism with adjustable thresholds, effectively enhancing the timeliness and reliability of bridge safety monitoring. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 A schematic diagram of the functional modules provided for an embodiment of this utility model;

[0015] Figure 2 A schematic diagram of the appearance provided for an embodiment of this utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure provided for an embodiment of the present utility model. Detailed Implementation

[0017] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments of this utility model will be described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model. Those skilled in the art will understand that, unless specifically stated otherwise, the singular forms “a,” “an,” “the,” and “the” used herein may also include the plural forms. It should be further understood that the word “comprising” as used in the specification of this utility model means the presence of the stated features, integers, steps, operations, elements, and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof. It should be understood that when we say that an element is “connected” or “coupled” to another element, it can be directly connected or coupled to the other element, or there may be intermediate elements. Furthermore, “connected” or “coupled” as used herein can include wireless connections or couplings. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items. It will be understood by those skilled in the art that, unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. It should also be understood that terms such as those defined in general dictionaries should be understood to have the meaning consistent with their meaning in the context of the prior art, and should not be interpreted in an idealized or overly formal sense unless defined as herein.

[0018] This utility model embodiment provides a simple sensing and alarm device for bridge monitoring, such as... Figure 1-3 As shown, the structural components of the simple sensing alarm device include: a lower shell (8), a battery compartment (9), a circuit board (10), a shell sealing ring (11), an upper shell (12), a solar panel (7), and a waterproof plate (13);

[0019] The upper surface of the upper shell (12) is provided with two layers of grooves. The size of the upper groove matches the size of the waterproof plate (13), and the size of the lower groove matches the size of the solar panel (7). The solar panel (7) is installed in the lower groove, and the waterproof plate (13) is installed in the upper groove. The size of the transparent part of the waterproof plate (13) matches the size of the solar panel (7) and covers the solar panel (7).

[0020] The upper shell (12) is installed above the lower shell (8) by fixing screws (14). After installation, the upper shell (12) and the lower shell (8) form a sealed internal cavity. The contact part between the upper shell (12) and the lower shell (8) is padded with a shell sealing ring (15).

[0021] The battery compartment (9) is fixedly installed in the internal cavity, and the circuit board (10) is fixedly installed on the upper surface of the battery compartment (9);

[0022] The power control module (5) is connected to the battery pack module (6), which is installed in the battery compartment (9) and connected to the solar panel (7) via wires.

[0023] Specifically, a microprocessor module (2) and a sensor group (1), a data cache module (3), a wireless communication module (4), and a power control module (5) connected to the microprocessor module (2) are soldered and installed on the circuit motherboard (10). An SMA waterproof connector and a five-pin waterproof aviation plug are installed on the side of the lower shell (8).

[0024] The sensor group (1) includes a vibration sensing unit, a tilt sensing unit, and a temperature measurement unit. The vibration sensing unit is an ADI ADXL355, the tilt sensing unit is an ADI ADIS16209, and the temperature measurement unit is an ADI DS18B20. A microprocessor module (2) and the sensor group (1), data cache module (3), wireless communication module (4), and power control module (5) connected to the microprocessor module (2) are soldered and mounted on the circuit board (10).

[0025] The microprocessor module (2) uses STMicroelectronics' STM32L431, the data cache module (3) uses Winbond's W25Q64JVSSIQ, the wireless communication module (4) uses Quectel's BC260Y communication module, the power control module (5) uses TI's TPS63020 module, the battery pack module (6) uses GA18650 lithium battery, and the solar panel (7) uses a 5V, 100mA solar panel.

[0026] The waterproof plate (13) is made of acrylic sheet, the lower shell (8) and the upper shell (12) are made of aluminum alloy permanent shell, and the shell sealing ring (15) is made of silicone. The five-core waterproof aviation connector is an M12, five-core waterproof aviation connector; the SMA waterproof connector is an SMA male to female high-frequency jumper.

[0027] In practical applications, such as Figure 1As shown, the sensor group (1) is a multi-parameter sensing unit (vibration, tilt angle, temperature) responsible for continuously and synchronously collecting vibration, tilt angle, and temperature data, and sending the measured data to the microprocessor module 2; the microprocessor module 2 can perform edge processing on the collected data through a pre-installed / burned general program, and the processed data is transmitted to the cache module 3. The main function of these general programs is to perform simple threshold judgment. In practical applications, technicians can also set up a multi-level warning mechanism. The multi-level warning mechanism is to set several different thresholds and issue corresponding electrical signals after threshold judgment in the program. This type of simple numerical judgment program is implemented directly using existing technologies and program packages, such as the official program package that comes with STM32L431. Therefore, it can be seen that all the technical means related to computer programs in this embodiment can adopt existing technologies. These technologies are often directly provided by the manufacturers of components purchased on the market, or they can be compiled using currently widely used programming languages ​​and methods already available in textbooks and existing technical literature. For example, judging the simple numerical value based on a preset threshold is a very simple and easily implemented function that can be easily implemented by those skilled in the art. Therefore, it will not be described in detail in this embodiment.

[0028] After the electrical signal triggers the alarm, the alarm information and measurement data are sent to the cloud platform through the wireless communication module 4; the battery module 6 is charged through the solar panel 7, and then the power control module 5 is connected to the microprocessor module 4 to supply power to the entire system; the solar panel 7 is placed on the top of the shell, and the other modules are placed inside the shell.

[0029] Installing this device on a bridge is also very simple. The first step for the installer is to securely fix the device to the structure being tested; the second step is to turn on the switch to start the device; the third step is to record the installed device. Recording can be done in several ways, such as scanning the pre-numbered and printed QR code on the device casing or manually affixing an identification card to the device casing. This easily completes the device binding and connection to the platform. This device is an integrated intelligent alarm device with a sophisticated design. Its functional modules are highly integrated and packaged, and it is also equipped with a solar charging panel on top, achieving green energy saving. In actual installation, it demonstrates extremely simple and quick operation, requiring only three steps to easily and quickly connect to the platform, greatly improving installation efficiency and ease of use.

[0030] This embodiment employs multi-source data measurement, specifically integrating a triaxial MEMS accelerometer, a dual-axis tilt sensor, and a temperature sensor, enabling simultaneous measurement of acceleration, tilt angle, and temperature monitoring indicators. This embodiment features a low-power design and on-site self-powering: a built-in lithium battery, combined with an integrated solar panel, continuously charges the lithium battery, ensuring 24 / 7 uninterrupted operation. The device in this embodiment adopts an integrated design, namely a data acquisition-transmission-power supply integrated structure, making installation convenient and ready to use immediately. The circuit board in this embodiment can pre-store threshold judgment programs written using existing technologies, thereby providing a three-level early warning mechanism with adjustable thresholds.

[0031] Under normal operating conditions, this embodiment can continuously sample and periodically upload data to a cloud server. Once the detected vibration acceleration or tilt angle exceeds a safety threshold, the device immediately triggers an alarm mechanism. The alarm mechanism can be a pre-set multi-level threshold, and the triggering of the thresholds can utilize existing program logic and computer technology. Different levels correspond to different situations; for example, for technicians, triggering a level one or two warning threshold means the bridge is at risk of collapse; while triggering a level three alarm threshold means the bridge is collapsing.

[0032] Therefore, this embodiment can achieve simultaneous and continuous measurement of vibration, tilt angle, and temperature, and can provide early warnings based on preset thresholds. Furthermore, it employs a low-power and wireless transmission design, combined with solar energy and a built-in lithium battery power supply, ensuring continuous and uninterrupted operation in harsh environments without electricity or internet access, thus demonstrating broad applicability.

[0033] In this embodiment, all components that make up the above-mentioned device can be purchased from existing products currently on the market, as shown in Tables 1 and 2.

[0034] Table 1

[0035] name factory model Vibration sensing unit ADI ADXL355 Tilt sensing unit ADI ADIS16209 Temperature measurement unit ADI DS18B20 microprocessor module ST (STMicroelectronics) STM32L431 Data caching module WINBOND W25Q64JVSSIQ Wireless communication module Move away BC260Y Power control module TI TPS63020 Battery module Matsushita GA18650 solar panels Hicaded 5V100mA

[0036] Table 2

[0037] name factory Specification Waterproof board Beizhichen Optoelectronics Acrylic sheet solar panels Hicaded 5V, 120mA case Permanent shell Aluminum alloy material housing seal ring Shanghai Yinian Sealing silicone material Five-pin waterproof aviation connector Shenzhen Zhengcheng Electric M12, 5-core SMA waterproof connector Deso connectors SMA male to female high-frequency jumper wire

[0038] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on its differences from other embodiments. The above descriptions are merely specific implementations of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A simple sensing and alarm device for bridge monitoring, characterized in that, The structural components that make up the simple sensing alarm device include: a lower shell (8), a battery compartment (9), a circuit board (10), a shell sealing ring (15), an upper shell (12), a solar panel (7), and a waterproof plate (13). The upper surface of the upper shell (12) has two grooves. The size of the upper groove matches the size of the waterproof plate (13), and the size of the lower groove matches the size of the solar panel (7). The solar panel (7) is installed in the lower groove, and the waterproof plate (13) is installed in the upper groove. The size of the transparent part of the waterproof plate (13) matches the size of the solar panel (7) and covers the solar panel (7). The upper shell (12) is installed above the lower shell (8) by fixing screws (14). After installation, the upper shell (12) and the lower shell (8) form a sealed internal cavity. The contact part between the upper shell (12) and the lower shell (8) is padded with a shell sealing ring (15). The battery compartment (9) is fixedly installed in the internal cavity, and the circuit board (10) is fixedly installed on the upper surface of the battery compartment (9); The power control module (5) is connected to the battery pack module (6), which is installed in the battery compartment (9) and connected to the solar panel (7) via wires.

2. The simple sensing alarm device according to claim 1, characterized in that, A microprocessor module (2) and a sensor group (1), a data cache module (3), a wireless communication module (4) and a power control module (5) connected to the microprocessor module (2) are soldered and installed on the circuit motherboard (10).

3. The simple sensing alarm device according to claim 1, characterized in that, The side of the lower shell (8) is equipped with an SMA waterproof connector and a five-pin waterproof aviation plug.

4. The simple sensing alarm device according to claim 1, characterized in that, The sensor group (1) includes a vibration sensing unit, an tilt sensing unit, and a temperature measurement unit.

5. The simple sensing alarm device according to claim 4, characterized in that, The vibration sensing unit is Analog Devices' ADXL355, the tilt sensing unit is Analog Devices' ADIS16209, and the temperature measurement unit is Analog Devices' DS18B20. A microprocessor module (2) and a sensor group (1), a data cache module (3), a wireless communication module (4) and a power control module (5) connected to the microprocessor module (2) are soldered and installed on the circuit motherboard (10).

6. The simple sensing alarm device according to claim 1, characterized in that, The microprocessor module (2) uses STMicroelectronics' STM32L431, the data cache module (3) uses Winbond's W25Q64JVSSIQ, the wireless communication module (4) uses Quectel's BC260Y communication module, the power control module (5) uses TI's TPS63020 module, the battery pack module (6) uses GA18650 lithium battery, and the solar panel (7) uses a 5V, 100mA solar panel.

7. The simple sensing alarm device according to claim 1, characterized in that, The waterproof plate (13) is made of acrylic sheet, the lower shell (8) and the upper shell (12) are made of aluminum alloy permanent shell, and the shell sealing ring (15) is made of silicone.

8. The simple sensing alarm device according to claim 3, characterized in that, The five-core waterproof aviation connector is an M12, five-core waterproof aviation connector; the SMA waterproof connector uses an SMA male to female high-frequency jumper.