Mud level monitoring device for aluminum oxide settling tank

By setting a sedimentation mud scraping plate and connecting multiple monitors at the outer end of the alumina sedimentation tank mud level monitoring device, the problem of sedimentation mud accumulation affecting detection accuracy is solved, and high-precision mud level monitoring and rapid discharge are achieved.

CN223485252UActive Publication Date: 2025-10-28HEBEI GUANGLI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422653627.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-28
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

After long-term use, the existing alumina sedimentation tank mud level monitoring device is prone to sedimentation mud accumulation, affecting the detection accuracy and failing to effectively improve the detection accuracy of mud levels at different locations.

Method used

A sedimentation mud scraper plate is set at the outer end of the sedimentation mud level monitor. The scraper plate is driven to slide for cleaning through the grab handle and the lifting connecting rod, and is connected to the data detector and comparator through multiple monitors to realize mud level detection and comparison at different positions.

Benefits of technology

The accuracy of mud level monitoring is improved, ensuring that the settled mud can be discharged quickly and accurately when the mud level reaches the threshold, reducing the impact of settled mud accumulation on detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum oxide settling tank mud level monitoring device which comprises a settling mud level monitor, the bottom end of the settling mud level monitor is connected with a settling mud scraping plate in a sliding mode, the settling mud scraping plate is in contact with settling mud, the side end of the settling mud scraping plate is fixedly connected with a side end connecting block, and the side end connecting block is in contact with the settling mud. The upper end of the side end connecting block is fixedly connected with two lifting connecting rods, a grabbing handle is fixedly connected between the lifting connecting rods, and the number of the sedimentation mud position monitors is two. The settling mud scraping plate is arranged at the outer end of the settling mud position monitor, and the outer end of the settling mud scraping plate is driven to slide through the grabbing handle and the lifting connecting rod, so that the settling mud position monitor is quickly cleaned, and the influence on the mud position monitoring precision is reduced. And when the settled mud reaches a threshold value, the settled mud is quickly discharged, so that the whole facility is more environment-friendly.
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Description

Technical Field

[0001] This utility model relates to the technical field of mud level monitoring in alumina settling tanks, and particularly to a mud level monitoring device for alumina settling tanks. Background Technology

[0002] In industrial production and environmental protection, alumina settling tanks are gravity sedimentation devices used to separate solid alumina from liquids, increasing the concentration of the suspension and simultaneously obtaining a clarified liquid. To monitor the sludge level at the bottom of the settling tank, a sludge level monitoring device is typically used for real-time detection. When the sludge level reaches the monitoring threshold, the sludge is quickly and intelligently discharged.

[0003] Conventional alumina settling tank sludge level monitoring devices detect the accumulation height of settled sludge through an internal sensor structure and transmit the data to a corresponding structure to monitor the sludge level. However, over prolonged use, this type of device can cause sludge to accumulate at the outer end of the detection device, affecting the accuracy of the sludge level detection. Chinese patent application number "CN200720022432.8" discloses an alumina settling tank sludge level monitoring device for detecting the sludge level in an alumina settling tank. Observation tubes are installed at intervals along the longitudinal height of the settling tank walls, and control valves can be connected to these tubes. The outer end of the control valves is connected to a delivery pipe inserted into a collection hopper. This method is simple, convenient, provides accurate detection and positioning, is low-cost, and easy to implement. However, this structure does not solve the problem of sludge level accumulation. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a sludge level monitoring device for alumina settling tanks. By installing a sludge scraping plate at the outer end of the settling sludge level monitor, and using a gripping handle and lifting connecting rod to slide the outer end of the scraping plate, the settling sludge level monitor is quickly cleaned, reducing the impact on the accuracy of sludge level monitoring. By setting multiple settling sludge level monitors and connecting them to a data detector and data comparator, the settling sludge levels at different locations can be detected and compared, further improving accuracy. The device also enables the rapid discharge of settling sludge when it reaches a threshold value.

[0005] This utility model also provides a sludge level monitoring device for an alumina settling tank, comprising: a sludge level monitor, a sludge scraping plate slidably connected to the bottom of the sludge level monitor, the sludge scraping plate contacting the settling sludge, a side connecting block fixedly connected to the side end of the sludge scraping plate, a lifting connecting rod fixedly connected to the upper end of the side connecting block, two lifting connecting rods, and a gripping handle fixedly connected between the lifting connecting rods. The device comprises two sludge level monitors. By setting a sludge scraping plate at the outer end of the sludge level monitor, the gripping handle and the lifting connecting rod drive the outer end of the sludge scraping plate to slide, quickly cleaning the sludge level monitor and reducing the impact on the accuracy of sludge level monitoring. By setting multiple sludge level monitors and connecting them to a data detector and a data comparator, the sludge level at different locations can be detected and compared, further improving accuracy. The device enables rapid discharge of sludge when it reaches a threshold value.

[0006] According to the present invention, an alumina settling tank mud level monitoring device is provided, wherein the bottom end of the settling mud level monitor is fixedly connected to an alumina manufacturing settling tank, and an intermediate sealing plate is provided in the middle section of the alumina manufacturing settling tank.

[0007] According to the present invention, in an alumina settling tank mud level monitoring device, a movable connecting rod is fixedly connected to the side end of the intermediate sealing plate, and the movable connecting rod is fixedly connected to the output end of the operating motor.

[0008] According to the present invention, a mud level monitoring device for an alumina settling tank is provided, wherein a data detector is fixedly connected to the outer end of the alumina manufacturing settling tank, and an operating motor is fixedly connected to the middle section of the alumina manufacturing settling tank.

[0009] According to the present invention, in an alumina settling tank sludge level monitoring device, the data detector is connected to the settling sludge level monitor via a second data transmission line, and the data detector is connected to the data comparator via a first data transmission line.

[0010] According to the present invention, an alumina settling tank mud level monitoring device is provided, wherein the lower end of the alumina manufacturing settling tank is fixedly connected with two support columns.

[0011] According to the present invention, an alumina settling tank mud level monitoring device is provided, wherein the bottom end of the alumina manufacturing settling tank is connected to a feeding bottom funnel, and the feeding bottom funnel is a metal structure.

[0012] According to the present invention, an alumina settling tank mud level monitoring device is provided, wherein a discharge telescopic rod is connected to the lower end of the feeding bottom funnel, and the end of the discharge telescopic rod is fixedly connected to the bottom sealing plate.

[0013] Beneficial effects:

[0014] 1. Compared with the prior art, this alumina settling tank mud level monitoring device sets a settling mud scraping plate at the outer end of the settling mud level monitor. The outer end of the settling mud scraping plate is driven to slide by the gripping handle and the lifting connecting rod, so as to quickly clean the settling mud level monitor and reduce the impact on the mud level monitoring accuracy.

[0015] 2. Compared with the existing technology, this alumina settling tank mud level monitoring device sets up multiple settling mud level monitors and connects them with data detectors and data comparators to realize the detection and comparison of settling mud levels at different locations, thereby further improving the accuracy. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 It is a structural diagram of the entire utility model;

[0018] Figure 2 This is a top-view structural diagram of the present invention;

[0019] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;

[0020] Figure 4 This is a structural diagram of the present invention from an upward perspective.

[0021] Legend:

[0022] 1. Support column; 2. Settling tank for alumina manufacturing; 3. Data detector; 4. First data transmission line; 5. Data comparator; 6. Lifting connecting rod; 7. Gripping handle; 8. Intermediate sealing plate; 9. Settling sludge scraper; 10. Settling sludge level monitor; 11. Second data transmission line; 12. Discharge telescopic rod; 13. Side end connecting block; 14. Moving connecting rod; 15. Operating motor; 16. Feeding bottom funnel; 17. Bottom sealing plate. Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] refer to Figure 1-4The alumina settling tank sludge level monitoring device of this embodiment includes: a settling sludge level monitor 10, which realizes real-time detection of the settling sludge depth inside the alumina manufacturing settling tank 2, using a pressure detection algorithm. A settling sludge scraping plate 9 is slidably connected to the bottom of the settling sludge level monitor 10, and the settling sludge scraping plate 9 contacts the settling sludge. A side end connecting block 13 is fixedly connected to the side end of the settling sludge scraping plate 9, and a lifting connecting rod 6 is fixedly connected to the upper end of the side end connecting block 13. There are two lifting connecting rods 6, and a gripping handle 7 is fixedly connected between the lifting connecting rods 6. The device uses two settling sludge level monitors 10 to detect the settling sludge depth at different locations.

[0025] The sedimentation level monitor 10 is fixedly connected to the bottom of the alumina manufacturing sedimentation tank 2 to achieve alumina sedimentation and solid-liquid separation. An intermediate sealing plate 8 is installed in the middle section of the alumina manufacturing sedimentation tank 2. A movable connecting rod 14 is fixedly connected to the side of the intermediate sealing plate 8, and the movable connecting rod 14 is fixedly connected to the output end of the operating motor 15. This allows the intermediate sealing plate 8 to open, allowing the clarified liquid to be discharged from the lower end. A data detector 3 is fixedly connected to the outer end of the alumina manufacturing sedimentation tank 2 to store the sedimentation level data. The operating motor 15 is fixedly connected to the middle section of the alumina manufacturing sedimentation tank 2 to provide power for the movable connecting rod 14. The data detector 3 is connected to the sedimentation level monitor 10 via a second data transmission line 11, and to a data comparator 5 via a first data transmission line 4. This integrates sedimentation level data from different locations, further improving accuracy. The settling tank 2 used in alumina manufacturing is fixedly connected to a supporting base column 1 at its lower end, with two supporting base columns 1 in total. This provides overall structural support. A feeding bottom funnel 16, which is a metal structure, is connected to the bottom of the settling tank 2. The clarified liquid is transferred to the outside through the feeding bottom funnel 16. A discharge telescopic rod 12 is connected to the lower end of the feeding bottom funnel 16, and the end of the discharge telescopic rod 12 is fixedly connected to a bottom sealing plate 17. This seals the structure of the feeding bottom funnel 16, preventing leakage during use.

[0026] Working principle: When using this equipment, the raw material is fed into the settling tank 2 for alumina manufacturing, the settling device is started, and after settling is completed, the discharge telescopic rod is opened to open the sealed bottom sealing plate 17, thus completing the collection of clarified liquid.

[0027] When the outside of the sedimentation mud level monitor 10 is covered with a large amount of sedimentation mud, it drives the gripping handle 7, which moves upward through the lifting connecting rod 6 and the sedimentation mud scraping plate 9 to complete the cleaning of the sedimentation mud level. During the operation of the sedimentation mud level monitor 10, the height of the sedimentation mud level is calculated due to the different pressures generated by the sedimentation mud.

[0028] Because the sedimentation mud itself is irregularly accumulated, the sedimentation mud level will be different in different locations. By setting up multiple sedimentation mud level monitors 10 and comparing them with data detectors 3 and comparators, the detection accuracy can be further improved.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A device for monitoring the sludge level in an alumina settling tank, characterized in that, include: A sedimentation mud level monitor (10) is provided. A sedimentation mud scraping plate (9) is slidably connected to the bottom of the sedimentation mud level monitor (10). The sedimentation mud scraping plate (9) is in contact with the sedimentation mud. A side end connecting block (13) is fixedly connected to the side end of the sedimentation mud scraping plate (9). A lifting connecting rod (6) is fixedly connected to the upper end of the side end connecting block (13). There are two lifting connecting rods (6). A gripping handle (7) is fixedly connected between the lifting connecting rods (6). There are two sedimentation mud level monitors (10).

2. The alumina settling tank sludge level monitoring device according to claim 1, characterized in that, The bottom end of the sedimentation mud level monitor (10) is fixedly connected to a sedimentation tank (2) for alumina manufacturing, and an intermediate sealing plate (8) is provided in the middle section of the sedimentation tank (2) for alumina manufacturing.

3. The alumina settling tank sludge level monitoring device according to claim 2, characterized in that, The middle sealing plate (8) is fixedly connected to a movable connecting rod (14) on its side end, and the movable connecting rod (14) is fixedly connected to the output end of the operating motor (15).

4. The alumina settling tank sludge level monitoring device according to claim 2, characterized in that, A data detector (3) is fixedly connected to the outer end of the settling tank (2) for alumina manufacturing, and an operating motor (15) is fixedly connected to the middle section of the settling tank (2) for alumina manufacturing.

5. The alumina settling tank sludge level monitoring device according to claim 4, characterized in that, The data detector (3) is connected to the sedimentation mud level monitor (10) through the second data transmission line (11), and the data detector (3) is connected to the data comparator (5) through the first data transmission line (4).

6. The alumina settling tank sludge level monitoring device according to claim 2, characterized in that, The lower end of the settling tank (2) for alumina manufacturing is fixedly connected to a support column (1), and there are two support columns (1).

7. The alumina settling tank sludge level monitoring device according to claim 2, characterized in that, The bottom end of the settling tank (2) for alumina manufacturing is connected to a feeding bottom funnel (16), which is a metal structure.

8. The alumina settling tank sludge level monitoring device according to claim 7, characterized in that, The lower end of the feeding bottom funnel (16) is connected to a discharge telescopic rod (12), and the end of the discharge telescopic rod (12) is fixedly connected to the bottom sealing plate (17).

Citation Information

Patent Citations

  • Aluminum oxide setting tank mud level monitoring device

    CN201045584Y