Aluminum foil roll film tension detection device
By designing an aluminum foil roll tension detection device that combines a rotatable protective shell with a magnet, the problems of slippage, displacement, and breakage of aluminum foil rolls during tension detection are solved, achieving stable clamping and safe operation.
Patent Information
- Application Number
- CN202422883092.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-26
AI Technical Summary
During the tension testing process of the aluminum foil roll, improper operation or excessive tension can easily cause the aluminum foil roll to suddenly break or fly out. The limited clamping area can easily cause it to slip or deflect, affecting product integrity and posing a safety threat.
An aluminum foil roll tension detection device was designed, which adopts a structure of rotatable protective shell and magnetic block, clamping plate and locking groove to increase the clamping area and provide support force to prevent slippage and displacement. At the same time, the electric push rod and slider structure are used for limiting to avoid sudden breakage.
It effectively prevents aluminum foil rolls from slipping and shifting during the inspection process, enhances clamping stability, protects operator safety, and ensures inspection accuracy and product integrity.
Smart Images

Figure CN223485692U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum foil roll tension detection technology, specifically to an aluminum foil roll tension detection device. Background Technology
[0002] In modern industrial production, aluminum foil rolls are widely used as an important packaging material in various fields such as food, pharmaceuticals, and electronics. The stability and reliability of their quality directly affect the final product quality and market acceptance. In particular, tension control is one of the key aspects of ensuring product quality during the production and processing of aluminum foil rolls.
[0003] Reference patent (publication number: CN213274679U; publication date: 2021-05-25) discloses an aluminum foil roll tension detection device, including a base, a removable display frame structure, support columns, a lower sleeve, an upper sleeve, an aluminum foil clamping frame structure, a threaded tube, a top plate, a threaded rod, a bearing, a motor, and a pressure sensor. The removable display frame structure is installed on the right side of the base; the support columns are bolted to the four upper corners of the base; the lower sleeve is fitted onto the lower outer side of the support column; the upper sleeve is fitted onto the upper outer side of the support column; and the aluminum foil clamping frame structure is installed on the inner side of the lower sleeve and the inner side of the upper sleeve.
[0004] Tension detection of aluminum foil rolls is primarily achieved through tension detectors, also known as tension sensors. These devices play a crucial role in the production and processing of aluminum foil rolls, accurately measuring the tension value of the roll material to ensure production stability and product quality. However, during tension detection, the aluminum foil rolls are subjected to significant tensile forces. Improper operation or excessive tension can easily lead to sudden breakage or ejection of the aluminum foil rolls, posing a safety threat to operators. Furthermore, the limited clamping area during operation can easily cause the aluminum foil rolls to slip or shift. Additionally, when subjected to high tension, the aluminum foil rolls are prone to breakage, affecting product integrity. Therefore, this invention provides an aluminum foil roll tension detection device. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides an aluminum foil roll tension detection device. This device solves the problems that during tension detection, the aluminum foil roll is subjected to significant tensile force, which can easily lead to sudden breakage or ejection if the operation is improper or the tension is excessive, posing a safety threat to operators. It also addresses the issues of limited clamping area during operation, which can easily cause the aluminum foil roll to slip or shift, and the risk of breakage when subjected to high tension, affecting product integrity.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum foil roll tension detection device, comprising a mounting base, wherein a pulling mechanism for detecting aluminum foil roll tension is provided on the mounting base, the pulling mechanism comprising:
[0007] The protective assembly includes a fixing plate fixedly connected to the two side walls of the mounting base, a support shaft provided on both sides of the upper end of the fixing plate, a first protective shell provided on the outer wall of the support shaft, and a first magnet block provided on the upper inner wall of the first protective shell.
[0008] The mounting assembly includes a mounting base with an internal mounting seat connected via a drive assembly. The upper end of the mounting seat has a threaded bolt, and the lower end of the threaded bolt has a first clamping plate. The inner wall of the first clamping plate has an anti-slip assembly for clamping aluminum foil rolls. The inner wall of the mounting base is fixedly connected to a second clamping plate. The lower end of the second clamping plate has a limiting bracket connected via a push assembly, and the inner wall of the limiting bracket is fixedly connected to a support plate.
[0009] Preferably, the rear side of the mounting base is provided with a rotatable second protective shell, and the upper inner wall of the second protective shell is provided with a second magnet block.
[0010] Preferably, the drive assembly includes a bidirectional lead screw disposed inside the mounting base, the mounting seat being threadedly connected to the outer wall of the bidirectional lead screw, and the mounting seat being slidably connected to the mounting base.
[0011] Preferably, the anti-slip component includes a locking bolt fixedly connected to the lower end face of the first clamping plate, and a protective shaft fixedly connected to the lower end of the locking bolt.
[0012] Preferably, the upper end face of the second clamping plate is provided with a first locking groove, and the lower end of the first locking groove is provided with a second locking groove.
[0013] Preferably, the pushing assembly includes an electric push rod fixedly connected to the inner wall of the mounting base, a push block is provided at the end of the electric push rod, a first rotating shaft is provided on both sides of the push block, a connecting rod is provided on the outer wall of the first rotating shaft, a second rotating shaft is provided at the end of the connecting rod, a slide rail bracket is fixedly connected to the lower end of the second clamping plate, a slider bracket is provided inside the slide rail bracket, and the limiting bracket is located at the upper end of the slider bracket.
[0014] Beneficial effects
[0015] This invention provides an aluminum foil roll tension detection device. Compared with the prior art, it has the following advantages:
[0016] Firstly, this invention utilizes a rotating threaded bolt to allow the first clamping plate to slide along the inner wall of the mounting base. Then, a cone-shaped locking bolt engages with the first locking groove on the second clamping plate to clamp the aluminum foil roll, increasing the clamping area and making the clamping more secure. This effectively prevents the aluminum foil roll from slipping or shifting during the testing process. The lower end of the locking bolt, with its arc-shaped protective shaft, engages with the second locking groove to protect the top of the clamped aluminum foil roll, increasing the contact area at the top and preventing breakage due to excessive clamping force. This maintains the integrity of the aluminum foil roll. Furthermore, the slider bracket slides inside the slide rail bracket, causing the limiting bracket to slide on the slide rail bracket, limiting the movement of the aluminum foil roll and preventing shifting. Finally, the support plate provides support for the aluminum foil roll, reducing sagging or shifting caused by its own weight or external factors, ensuring the accuracy and reliability of the testing.
[0017] Secondly, the second and first protective shells of this utility model are rotatable on both sides of the mounting base via a support shaft, and then closed by the cooperation of the first and second magnet blocks. This allows for convenient and quick opening and closing of the protective shells without the need for complex latches or handles, improving operational efficiency. It is used to protect against tension testing of aluminum foil rolls, preventing excessive tension or improper operation from causing sudden breakage or ejection of the aluminum foil roll, which could result in accidental injury to the operator. The closed design of the second and first protective shells effectively prevents fragments from flying in such situations, protecting the operator's safety. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the mounting base connection structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the connection structure of the limiting bracket of this utility model;
[0021] Figure 4 This is a schematic diagram of the inner structure of the first and second clamping plates of this utility model.
[0022] In the diagram: 1. Mounting base; 2. Fixing plate; 201. Support shaft; 202. First protective shell; 3. First magnet block; 301. Second protective shell; 302. Second magnet block; 4. Bidirectional lead screw; 401. Mounting seat; 402. Threaded bolt; 403. First clamping plate; 404. Second clamping plate; 5. Locking bolt; 501. Protective shaft; 502. First locking groove; 503. Second locking groove; 6. Electric push rod; 601. Push block; 602. First rotating shaft; 603. Connecting rod; 7. Slide rail bracket; 701. Slider bracket; 702. Second rotating shaft; 703. Limit bracket; 704. Support plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1
[0025] See also Figure 1-4 This utility model provides a technical solution: an aluminum foil roll tension detection device, including a mounting base 1, on which a pulling mechanism for detecting aluminum foil roll tension is provided, the pulling mechanism including:
[0026] The protective assembly includes a fixing plate 2 fixedly connected to the two side walls of the mounting base 1, a support shaft 201 provided on both sides of the upper end of the fixing plate 2, a first protective shell 202 provided on the outer wall of the support shaft 201, and a first magnet block 3 provided on the upper inner wall of the first protective shell 202.
[0027] The mounting components include a mounting base 1 with a mounting seat 401 connected via a drive assembly. The upper end of the mounting seat 401 is provided with a threaded bolt 402, and the lower end of the threaded bolt 402 is provided with a first clamping plate 403. The inner wall of the first clamping plate 403 is provided with an anti-slip assembly for clamping aluminum foil roll film. The inner wall of the mounting seat 401 is fixedly connected with a second clamping plate 404. The lower end of the second clamping plate 404 is provided with a limiting bracket 703 connected via a push assembly, and the inner wall of the limiting bracket 703 is fixedly connected with a support plate 704.
[0028] In a preferred embodiment, a rotatable second protective shell 301 is provided on the rear side of the mounting base 1. A second magnet 302 is provided on the upper inner wall of the second protective shell 301. The second protective shell 301 and the first protective shell 202 are rotatable on both sides of the mounting base 1 via a support shaft 201. They are then closed by the cooperation of the first magnet 301 and the second magnet 302. This allows for convenient and quick opening and closing of the protective shells without the need for complex latches or handles, improving operational efficiency. It is used to protect against the tension of aluminum foil rolls during tension testing, preventing excessive tension or improper operation from causing the aluminum foil rolls to suddenly break or fly out, resulting in accidental injury to the operator. The closed design of the second protective shell 301 and the first protective shell 202 can effectively prevent fragments from flying in such situations, protecting the safety of the operator.
[0029] In a preferred embodiment, the drive assembly includes a bidirectional lead screw 4 disposed inside the mounting base 1. The mounting seat 401 is located on the outer wall of the bidirectional lead screw 4 and is threadedly connected. The mounting seat 401 is slidably connected to the mounting base 1. The two sets of mounting seats 401 are slid along the mounting base 1 under the action of the motor via the bidirectional lead screw 4, which is used to detect the tension of the clamped aluminum foil roll. The tension sensor is used to measure the tension value of the roll material during the tension control process. This is prior art and will not be elaborated further.
[0030] In a preferred embodiment, the anti-slip assembly includes a locking bolt 5 fixedly connected to the lower end face of a first clamping plate 403, a protective shaft 501 fixedly connected to the lower end of the locking bolt 5, a first locking groove 502 provided on the upper end face of a second clamping plate 404, and a second locking groove 503 provided at the lower end of the first locking groove 502. By rotating the threaded bolt 402, the first clamping plate 403 slides along the inner wall of the mounting base 401, and then the cone-shaped locking bolt 5 engages with the first locking groove 503 on the second clamping plate 404. The locking groove 502 clamps the aluminum foil roll, increasing the clamping area and making the clamping more secure. This effectively prevents the aluminum foil roll from slipping or shifting during the inspection process, thus avoiding slippage. Then, the arc-shaped protective shaft 501 at the lower end of the locking bolt 5 cooperates with the second locking groove 503 to protect the top of the clamped aluminum foil roll, increasing the contact area at the top and preventing the huge clamping force from causing the clamped aluminum foil roll to break, thus maintaining the integrity of the aluminum foil roll.
[0031] Example 2, the technical solution that differs from Example 1 includes:
[0032] In a preferred embodiment, the pushing assembly includes an electric push rod 6 fixedly connected to the inner wall of the mounting base 401. A push block 601 is provided at the end of the electric push rod 6. First rotating shafts 602 are provided on both sides of the push block 601. A connecting rod 603 is provided on the outer wall of the first rotating shaft 602. A second rotating shaft 702 is provided at the end of the connecting rod 603. A slide rail bracket 7 is fixedly connected to the lower end of the second clamping plate 404. A slider bracket 701 is provided inside the slide rail bracket 7. A limiting bracket 703 is located at the upper end of the slider bracket 701. The electric push rod... 6 drives the push block 601 to extend and retract. Then, the slider bracket 701 forms a rotating structure through the second rotating shaft 702, the connecting rod 603 and the push block 601, so that the slider bracket 701 can slide inside the slide rail bracket 7, and drive the limit bracket 703 to slide on the slide rail bracket 7 to limit the pulled aluminum foil roll film and prevent the phenomenon of deviation. Then, the support plate 704 provides a support force for the aluminum foil roll film, reducing the sagging or deviation of the aluminum foil roll film caused by its own weight or external factors, and ensuring the accuracy and reliability of the detection.
[0033] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0034] During operation, rotating the threaded bolt 402 causes the first clamping plate 403 to slide along the inner wall of the mounting base 401. Then, the cone-shaped locking bolt 5 engages with the first locking groove 502 on the second clamping plate 404 to clamp the aluminum foil roll, increasing the clamping area and making the clamping more secure. This effectively prevents the aluminum foil roll from slipping or shifting during the inspection process, avoiding slippage. The lower end of the locking bolt 5 has an arc-shaped protective shaft 501 that engages with the second locking groove 503 to protect the top of the clamped aluminum foil roll, increasing its size. The contact area is determined by the electric push rod 6, which drives the push block 601 to extend and retract. The slider bracket 701 forms a rotating structure through the second rotating shaft 702, the connecting rod 603, and the push block 601, enabling the slider bracket 701 to slide inside the slide rail bracket 7. This drives the limit bracket 703 to slide on the slide rail bracket 7, which limits the pulled aluminum foil roll and prevents deviation. The support plate 704 provides a support force for the aluminum foil roll, reducing the sagging or deviation of the aluminum foil roll due to its own weight or external factors.
[0035] The second protective shell 301 and the first protective shell 202 are rotatable on both sides of the mounting base 1 via the support shaft 201. They are then closed by the cooperation of the first magnet block 3 and the second magnet block 302. This allows for convenient and quick opening and closing of the protective shells without the need for complex latches or handles, thus improving operational efficiency. It is used to protect against tension testing of aluminum foil rolls, preventing excessive tension or improper operation from causing the aluminum foil rolls to suddenly break or fly out, resulting in accidental injury to the operator.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum foil roll tension detection device, comprising a mounting base (1), characterized in that: The mounting base (1) is provided with a pulling mechanism for detecting the tension of aluminum foil roll film. The pulling mechanism includes: The protective assembly includes a fixing plate (2) fixedly connected to the two side walls of the mounting base (1), a support shaft (201) is provided on both sides of the upper end of the fixing plate (2), a first protective shell (202) is provided on the outer wall of the support shaft (201), and a first magnet block (3) is provided on the upper inner wall of the first protective shell (202). The mounting assembly includes a mounting base (1) with a mounting seat (401) connected to it via a drive assembly. The upper end of the mounting seat (401) is provided with a threaded bolt (402), and the lower end of the threaded bolt (402) is provided with a first clamping plate (403). The inner wall of the first clamping plate (403) is provided with an anti-slip assembly for clamping aluminum foil roll film. The inner wall of the mounting base (401) is fixedly connected with a second clamping plate (404). The lower end of the second clamping plate (404) is provided with a limiting bracket (703) connected to it via a push assembly. The inner wall of the limiting bracket (703) is fixedly connected with a support plate (704).
2. The aluminum foil roll tension detection device according to claim 1, characterized in that: The mounting base (1) is provided with a rotatable second protective shell (301) on its rear side, and a second magnet block (302) is provided on the upper inner wall of the second protective shell (301).
3. The aluminum foil roll tension detection device according to claim 1, characterized in that: The drive assembly includes a bidirectional lead screw (4) disposed inside the mounting base (1), the mounting seat (401) is located on the outer wall of the bidirectional lead screw (4) and is threadedly connected, and the mounting seat (401) is slidably connected to the mounting base (1).
4. The aluminum foil roll tension detection device according to claim 1, characterized in that: The anti-slip assembly includes a locking bolt (5) fixedly connected to the lower end face of the first clamping plate (403), and a protective shaft (501) is fixedly connected to the lower end of the locking bolt (5).
5. The aluminum foil roll tension detection device according to claim 1, characterized in that: The upper end face of the second clamping plate (404) is provided with a first locking groove (502), and the lower end of the first locking groove (502) is provided with a second locking groove (503).
6. The aluminum foil roll tension detection device according to claim 1, characterized in that: The jacking assembly includes an electric push rod (6) fixedly connected to the inner wall of the mounting base (401). The end of the electric push rod (6) is provided with a push block (601). The two sides of the push block (601) are provided with a first rotating shaft (602). The outer wall of the first rotating shaft (602) is provided with a connecting rod (603). The end of the connecting rod (603) is provided with a second rotating shaft (702). The lower end of the second clamping plate (404) is fixedly connected with a slide rail bracket (7). The slide rail bracket (7) is provided with a slider bracket (701) inside. The limiting bracket (703) is located at the upper end of the slider bracket (701).
Citation Information
Patent Citations
Aluminum foil roll film tension detection device
CN213274679U