Novel glass double-sided grain analyzer

By using a vibrator and shooting assembly with glass plate guidance and combining it with a weighing sensor, uniform feeding and efficient analysis of grain particles can be achieved, solving the problems of low efficiency and large errors in traditional manual inspection and improving the accuracy and efficiency of grain analysis.

CN223485760UActive Publication Date: 2025-10-28THERMOWAY (HUBEI) INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422553012.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-10-28
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Traditional grain imperfect grain analysis relies on manual inspection, which is inefficient, labor-intensive, and easily causes visual fatigue and increases the error rate.

Method used

The shooting component consisting of a vibrator, a blocking motor, a blocking piece, a flashing light and a camera, combined with a glass plate guide, can achieve uniform feeding and efficient shooting of grain particles, and is combined with a weighing sensor for real-time recording and data output.

Benefits of technology

It improves the stability and consistency of grain analysis, reduces the time and errors of manual operation, and improves analysis efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grain analysis, and discloses a novel glass double-sided grain analyzer which comprises a shell, a display is electrically connected in the shell, a rack is fixedly connected in the shell, a stock bin is fixedly connected in the shell, a vibrator is arranged in the stock bin, and the vibrator is arranged in the shell. A material bin is arranged in the outer shell, a material blocking motor is fixedly connected to one side of the material bin, a material blocking piece is fixedly connected to the output end of the material blocking motor, the material blocking piece is rotationally connected into the material bin, and a shooting assembly is arranged in the outer shell and used for shooting and analyzing grain. According to the grain sorting device, the effect that grain material particles can be evenly discharged is achieved through cooperation of the material bin, the vibrator and the material blocking piece, meanwhile, sufficient illumination can be obtained when the grain particles are shot through the synergistic effect of the camera 9 and the flashing lamp 8, and the problems that traditional manual sorting is time-consuming, labor-consuming and low in operation efficiency are solved.
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Description

Technical Field

[0001] This utility model relates to the field of grain analysis technology, and in particular to a novel glass double-sided grain analyzer. Background Technology

[0002] Grain plays a vital role in modern civilized society. It is not only related to people's dietary health and quality of life, but also to the country's food security and social stability. Every year, many places in my country produce a great deal of grain, but there are also many imperfect grains in the grain. The analysis of imperfect grains is conducive to increasing the grain yield in the following year, ensuring the quality and safety of grain, and promoting the healthy development of the grain industry.

[0003] Traditional analysis and detection of imperfect grains mainly relies on manual inspection. This process usually involves manual sampling and manual selection of imperfect grains from the sample. This method involves careful observation of the grain sample to identify imperfect grains such as broken, moldy, sprouted, insect-eaten, and moldy grains. The grains are then observed manually using a magnifying glass or light source and classified according to visual characteristics.

[0004] However, manual sorting is time-consuming and labor-intensive, with low operating efficiency and high labor intensity. Over a long period of time, it can easily lead to visual fatigue, thereby increasing the error rate and reducing the accuracy of identifying imperfect grains. To address these issues, a novel glass double-sided grain analyzer is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a novel glass double-sided grain analyzer, which aims to improve the existing technology where manual sorting is time-consuming and labor-intensive, has low operating efficiency, high labor intensity, and is prone to visual fatigue over long periods of time, thus increasing the error rate.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A novel glass double-sided grain analyzer includes a housing, an internally electrically connected display, a frame fixedly connected inside the housing, a hopper fixedly connected inside the housing, a vibrator installed inside the hopper, a baffle motor fixedly connected to one side of the hopper, a baffle plate fixedly connected to the output end of the baffle motor, the baffle plate being rotatably connected inside the hopper, and an imaging component installed inside the housing for imaging and analyzing the grain.

[0008] As a further description of the above technical solution:

[0009] The shooting component includes a flashing light and a camera. The flashing light is electrically connected inside the housing, and the camera is electrically connected inside the housing. The grain is photographed and transmitted through the cooperation of the flashing light and the camera.

[0010] As a further description of the above technical solution:

[0011] The outer shell contains a glass plate one, the outer shell contains a glass plate two, and the outer shell has a grain photographing and feeding port.

[0012] As a further description of the above technical solution:

[0013] The first and second glass plates are installed at the outlet of the silo to guide the falling trajectory of the grain.

[0014] As a further description of the above technical solution:

[0015] The outer shell is provided with a material collection box, and the material collection box is provided with a material guide groove.

[0016] As a further description of the above technical solution:

[0017] A weighing sensor is electrically connected inside the outer shell. The weighing sensor is located below the collection box and is used to weigh the grain.

[0018] As a further description of the above technical solution:

[0019] The weighing sensor has a guide rail at its bottom, which is slidably connected inside the housing, and a handle is provided on one side of the guide rail.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the combination of the hopper, vibrator, baffle motor and baffle plate achieves the effect of uniform feeding of grain particles. At the same time, the synergistic effect of the camera 9 and the flashing light 8 ensures that the grain particles can obtain sufficient light during the shooting, which solves the problems of traditional manual sorting being time-consuming and labor-intensive, having low operating efficiency, and easily causing visual fatigue over a long period of time. This improves the stability and consistency of grain particles in the analysis process.

[0022] 2. In this utility model, the grain material is effectively concentrated into the collection box through the guide trough, and the real-time recording and data output of the grain particles are realized through the cooperation of the weighing sensor 15 and the display 1. This solves the problem that the traditional method of manually analyzing and recording grain particles is time-consuming, labor-intensive, and prone to errors, thereby improving the efficiency of grain analysis. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of a novel glass double-sided grain analyzer proposed in this utility model;

[0024] Figure 2 This is a front view of a novel double-sided glass grain analyzer proposed in this utility model.

[0025] Figure 3 This is a side view of a novel glass double-sided grain analyzer proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the hopper structure of a novel double-sided glass grain analyzer proposed in this utility model.

[0027] Figure 5 This is a schematic diagram of the baffle structure of a novel glass double-sided grain analyzer proposed in this utility model.

[0028] Figure 6 This is a schematic diagram of the glass plate structure of a novel double-sided glass grain analyzer proposed in this utility model;

[0029] Figure 7 This is a schematic diagram of the camera structure of a novel glass double-sided grain analyzer proposed in this utility model;

[0030] Figure 8 This is a schematic diagram of the guide rail structure of a novel glass double-sided grain analyzer proposed in this utility model;

[0031] Figure 9 This is a schematic diagram of the material collection box structure of a novel glass double-sided grain analyzer proposed in this utility model.

[0032] Legend:

[0033] 1. Display; 2. Housing; 3. Hopper; 4. Frame; 5. Vibrator; 6. Material stop motor; 7. Material stop plate; 8. Flashing light; 9. Camera; 10. Glass plate one; 11. Glass plate two; 12. Grain photographing and feeding port; 13. Collection box; 14. Guide chute; 15. Weighing sensor; 16. Guide rail; 17. Handle. Detailed Implementation

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Reference Figures 1-5This utility model provides an embodiment of a novel glass double-sided grain analyzer, comprising a housing 2, an internally electrically connected display 1 for real-time viewing and operation of the control interface, a fixedly connected frame 4 to the housing 2 to ensure overall stability and provide basic support, a fixedly connected hopper 3 inside the housing 2, a vibrator 5 inside the hopper 3 to adjust frequency and amplitude to promote uniform grain falling for subsequent analysis, a fixedly connected baffle motor 6 on one side of the hopper 3, a baffle plate 7 fixedly connected to the output end of the baffle motor 6, the baffle plate 7 being rotatably connected inside the hopper 3 to effectively control the grain flow rate and ensure the accuracy and uniformity of each grain falling, and an internally installed imaging component for photographing and analyzing the grain.

[0036] Specifically, when using this new type of double-sided glass grain analyzer, the grain material to be tested is first poured into the hopper, ensuring that the material falls smoothly into the hopper 3. Next, the vibrator 5 is started, causing the grain particles to move forward along the hopper 3 through vibration, ensuring the flowability and uniformity of each particle. At the same time, the baffle motor 6 is started, whose main function is to drive the baffle plate 7 to rotate inside the hopper 3. Under the control of the baffle motor 6, the baffle plate 7 partially blocks the outlet of the hopper 3, leaving only a small opening. This can effectively regulate the outflow speed of the material, so that the grain particles move forward at a uniform speed and finally fall into the preset groove. Finally, the particles pass through the groove and fall into the grain imaging discharge port 12, providing a stable sample for subsequent analysis, thereby ensuring the efficiency and accuracy of grain analysis.

[0037] Reference Figure 2 , Figure 6 and Figure 7 The shooting components include a flashing light 8 and a camera 9. The flashing light 8 is electrically connected inside the housing 2 to provide the necessary light source to improve the clarity of the shooting. The camera 9 is electrically connected inside the housing 2. Through the cooperation of the flashing light 8 and the camera 9, the grain is photographed in high quality and transmitted to the display 1. A glass plate 10 and a glass plate 11 are set inside the housing 2. The transparent design ensures good shooting effect and facilitates observation. A grain photography discharge port 12 is opened inside the housing 2. The glass plate 10 and the glass plate 11 are set at the outlet of the hopper 3 to guide the falling trajectory of the grain and avoid confusion.

[0038] Specifically, during the grain analysis process, when grain particles fall to the grain photography inlet 12, they continue to slide downwards under the guidance of glass plates 10 and 11, entering the photography area of ​​camera 9. When a particle enters this area, the light source of flashing light 8 illuminates, triggering cameras 9 on both sides to take pictures simultaneously. The high-resolution lens of camera 9 can capture the details of each particle and transmit the captured images to the computer host in real time. The algorithm analyzes the captured photos to accurately determine the type of imperfect grains in the grain and clearly displays the results on display 1. At the same time, the grain particles that have been photographed will not stay and will continue to fall freely, eventually falling into the guide trough 14. The guide trough 14 is responsible for further guiding these analyzed particles to subsequent processing stages, ensuring the efficiency and continuity of the entire system.

[0039] Reference Figure 2 , Figure 8 and Figure 9 The outer casing 2 contains a collection box 13 with a guide trough 14 for collecting and organizing the grain samples after imaging and analysis. A weighing sensor 15 is electrically connected inside the outer casing 2 and is located below the collection box 13. The weighing sensor 15 is used to accurately weigh the grain to ensure the accuracy of the analysis results. A guide rail 16 is provided at the bottom of the weighing sensor 15 and is slidably connected inside the outer casing 2, allowing the weighing component to be easily moved and maintained. A handle 17 is provided on one side of the guide rail 16, which allows the user to quickly adjust the equipment when needed, thereby effectively improving the efficiency and accuracy of grain analysis.

[0040] Specifically, throughout the entire grain analysis process, the design of the feed chute 14 ensures that the grain particles can be concentrated and fall into the collection box 13, effectively improving the particle collection efficiency. When all the grain particles in the hopper 3 have been detected and concentrated in the collection box 13, the weighing sensor 15 can measure the total weight of the grain particles in the collection box 13 and output the measured value to the display 1 in real time, thus providing accurate weight data. After the detection is completed, the display 1 automatically summarizes all the detected imperfect particles and their types, and displays the analysis results to the operator, making grain quality control more efficient.

[0041] Working Principle: When using this new type of double-sided glass grain analyzer, the grain material to be tested is first poured into the hopper. The grain material then falls into the hopper 3. Next, the vibrator 5 is activated, causing the grain particles to move forward along the hopper 3. Simultaneously, the baffle motor 6 is activated, causing the baffle plate 7 to rotate inside the hopper 3. Under the action of the baffle motor 6, the baffle plate 7 blocks the outlet of the hopper 3, leaving only a small opening. This allows the grain particles to move forward evenly, falling into the designed groove and finally into the grain photographing inlet 12. Guided by glass plates 10 and 11, they continue to fall into the photographing area of ​​the camera 9. At this time, the flashing light 8 illuminates, triggering the left and right flashing lights. The side camera 9 takes pictures; the camera 9 transmits the pictures to the computer host, so that the computer host can determine the type of imperfect grain according to the algorithm and display the results on the display 1. At the same time, after the grain particles are photographed, they continue to fall freely and fall into the guide chute 14. Under the action of the guide chute 14, all the grain particles will fall into the collection box 13. After all the grain particles in the hopper 3 have been detected and have all fallen into the collection box 13, the weighing sensor 15 records the value of the grain particles and outputs the measured result to the display 1. After the inspection is completed, the display 1 summarizes and displays the detected imperfect grain particles and their types, thus completing the analysis of imperfect grain particles.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel glass double-sided grain analyzer, comprising a housing (2), characterized in that: The outer shell (2) is electrically connected to a display (1), and a frame (4) is fixedly connected inside the outer shell (2). A hopper (3) is fixedly connected inside the outer shell (2). A vibrator (5) is installed inside the hopper (3). A baffle motor (6) is fixedly connected to one side of the hopper (3). A baffle plate (7) is fixedly connected to the output end of the baffle motor (6). The baffle plate (7) is rotatably connected inside the hopper (3). An imaging component is installed inside the outer shell (2). The imaging component is used to photograph and analyze the grain.

2. The novel glass double-sided grain analyzer according to claim 1, characterized in that: The shooting component includes a flashing light (8) and a camera (9). The flashing light (8) is electrically connected inside the housing (2), and the camera (9) is electrically connected inside the housing (2). The grain is photographed and transmitted through the cooperation of the flashing light (8) and the camera (9).

3. The novel glass double-sided grain analyzer according to claim 2, characterized in that: The outer shell (2) is provided with a glass plate one (10) inside, the outer shell (2) is provided with a glass plate two (11) inside, and a grain photographing and feeding port (12) is opened inside the outer shell (2).

4. A novel glass double-sided grain analyzer according to claim 3, characterized in that: The first glass plate (10) and the second glass plate (11) are set at the outlet of the silo (3) to guide the falling trajectory of the grain.

5. A novel glass double-sided grain analyzer according to claim 1, characterized in that: The outer shell (2) is provided with a material collection box (13), and the material collection box (13) is provided with a material guide groove (14).

6. A novel glass double-sided grain analyzer according to claim 5, characterized in that: The outer casing (2) is electrically connected to a weighing sensor (15), which is located below the collection box (13) and is used to weigh the grain.

7. A novel glass double-sided grain analyzer according to claim 6, characterized in that: The weighing sensor (15) is provided with a guide rail (16) at the bottom, the guide rail (16) is slidably connected inside the housing (2), and a handle (17) is provided on one side of the guide rail (16).