Double-platform full-automatic FPC appearance detection equipment

By integrating the above modules and platforms, the dual-platform fully automated FPC appearance inspection equipment solves the problems of reliance on manual visual inspection and resource waste, realizes automated inspection and re-inspection, reduces costs, and improves inspection efficiency and stability.

CN223485872UActive Publication Date: 2025-10-28SHENZHEN HONG YI TAI TECH LTD
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Patent Information

Application Number
CN202422772245.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-28
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Current FPC appearance defect detection mainly relies on manual visual inspection, which leads to high manpower consumption, difficulty in detecting high-density circuits, and problems with the waste of resources and high cost of semi-automated equipment on the market.

Method used

Design a dual-platform fully automated FPC appearance inspection device, integrating an upper vision module, workstation platform A, work platform B, high-definition electron microscope module, electron microscope moving X-axis and Y-axis, and visual inspection display to achieve automatic inspection and re-inspection, reduce reliance on manual labor, and reduce resource waste.

Benefits of technology

It realizes the automation of FPC appearance defect detection, reduces labor consumption, avoids the difficulty of high-density circuit detection, reduces resource waste, improves detection efficiency and stability, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses double-platform full-automatic FPC appearance detection equipment, which belongs to the technical field of FPC and PCB industry detection, and comprises an equipment body, the inner side of the equipment body is fixedly connected with a control display, and the inner side of the equipment body is fixedly connected with a visual inspection display. According to the double-platform full-automatic FPC appearance detection equipment, an upper visual module, a station platform A, a working platform B, an electronic high-definition microscope module, an electron microscope moving X axis, an electron microscope moving Y axis and a visual inspection display are arranged, the upper visual module is used for detecting a product, and if defects exist after the product detection is completed, the visual inspection display is used for displaying the defects; according to the device, the appearance defect detection of the FPC by the equipment body does not depend on manual visual inspection, the difficulty of manual visual inspection of high-density circuits is avoided while the labor consumption is reduced, and meanwhile, compared with semi-automatic equipment in products of the same type in the market, the resource waste is greatly reduced, and the cost is relatively low.
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Description

Technical Field

[0001] This utility model belongs to the field of FPC and PCB industry testing technology, specifically a dual-platform fully automatic FPC appearance inspection device. Background Technology

[0002] Under the general trend of energy conservation and emission reduction, new energy vehicle technology is becoming increasingly mature. As a result, the requirements for the process and efficiency of FPC circuit boards for new energy batteries are getting higher and higher. While the demand for FPC circuit boards is increasing significantly, they will also become increasingly thinner and lighter. This will gradually increase the precision and manufacturing complexity of FPCs. At this time, the quality control of FPC circuit boards will be more stringent. Currently, the inspection of FPC appearance defects and visual inspection mainly rely on manual inspection, which consumes a lot of manpower. Moreover, the increasingly high-density circuits will make manual inspection extremely difficult. Vigorously developing automated equipment has become a consensus and a development trend of various manufacturing industries.

[0003] Most semi-automatic FPC appearance inspection devices on the market are for visual defect detection, which is done by two separate devices, resulting in wasted resources and increased costs. This necessitates a market demand for a semi-automatic FPC appearance inspection device that integrates visual defect detection and visual inspection, offering stable testing, powerful functions, versatility, and a relatively affordable price. This device would replace the traditional separate visual defect detection and inspection approach. Through a dual-platform cyclic feeding method, it would perform both FPC appearance inspection and high-density circuit inspection in one operation. Defective products would then undergo further automatic visual inspection to prevent false positives. Finally, manual repair of defects would improve inspection efficiency, reduce costs, and better serve small and medium-sized enterprises. Therefore, a dual-platform fully automatic FPC appearance inspection device is needed to solve these problems. Utility Model Content

[0004] To overcome the above-mentioned shortcomings, this utility model provides a dual-platform fully automatic FPC appearance inspection device, which solves the problem that the current FPC appearance defect detection and visual inspection mainly rely on manual visual inspection, which consumes a lot of manpower. Furthermore, the increasingly high density of wiring will make manual visual inspection extremely difficult. In addition, most of the semi-automatic devices of the same type of products on the market are for appearance defect detection, with visual inspection completed by two devices, resulting in resource waste and increased costs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dual-platform fully automatic FPC appearance inspection device, comprising a device body, a control display fixedly connected to the inner side of the device body, a visual inspection display fixedly connected to the inner side of the device body, three device control buttons connected to the power supply at the lower inner side of the device body, a keyboard drawer slidably connected to the inner side of the device body, and an upper vision module provided at the upper inner side of the device body.

[0006] As a further embodiment of this utility model: a movable axis module is fixedly connected to the lower inner side of the device body, and the upper vision module is slidably connected within the movable axis module.

[0007] As a further embodiment of this utility model: the inner side of the device body is provided with an electron microscope moving X-axis, and the inner side of the device body is provided with an electron microscope moving Y-axis.

[0008] As a further embodiment of this utility model: the inner side of the equipment body is provided with a workstation platform A, and the inner side of the equipment body is provided with a working platform B.

[0009] As a further embodiment of this utility model: the visual inspection display is located below the control display, and the workstation platform A is located above the work platform B.

[0010] As a further embodiment of this utility model: the external power supply of the visual inspection display is connected to an electronic high-definition microscope module, and the electronic high-definition microscope module is located above workstation platform A and work platform B.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. This dual-platform fully automatic FPC appearance inspection equipment, through the setup of an upper vision module, workstation platform A, work platform B, electronic high-definition microscope module, electronic microscope moving X-axis, electronic microscope moving Y-axis, and visual inspection display, uses the upper vision module to inspect the product. When a defect is found after the product inspection is completed, it moves out of workstation platform A or work platform B according to the placement position of the defective product. Then, the electronic high-definition microscope module, with the cooperation of the electronic microscope moving X-axis and electronic microscope moving Y-axis, moves to the defect location and displays the image on the visual inspection display. There is a laser indicator at the defect location. After manual confirmation of the defect, the equipment moves to the next defect. Thus, this device eliminates the need for manual visual inspection of FPC appearance defects, reducing labor costs and avoiding the difficulty of manual visual inspection of high-density circuits. Compared with semi-automated equipment of the same type on the market, it greatly reduces resource waste and has a lower cost.

[0013] 2. This dual-platform fully automatic FPC appearance inspection equipment is equipped with an electronic high-definition microscope module, which can automatically re-inspect defective products and then allow for manual judgment and repair. This prevents losses caused by missed inspections and errors. It is also fast, flexible in operation, highly consistent, and highly stable. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] In the diagram: 1. Control display; 2. Visual inspection display; 3. Equipment control buttons; 4. Keyboard drawer; 5. Upper vision module; 6. Moving axis module; 7. Electron microscope moving X-axis; 8. Electron microscope moving Y-axis; 9. Workstation platform A; 10. Work platform B; 11. Electron high-definition microscope module; 12. Equipment body. Detailed Implementation

[0016] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0017] like Figure 1 As shown, this utility model provides a technical solution: a dual-platform fully automatic FPC appearance inspection device, including a device body 12, a movable axis module 6 fixedly connected to the lower inner side of the device body 12, an upper vision module 5 slidably connected in the movable axis module 6, the upper vision module 5 moves on the movable axis module 6, the upper vision module 5 works to inspect the product, and if the product has defects after inspection, the workstation platform A9 or the work platform B10 is moved out;

[0018] The inner side of the device body 12 is provided with an electron microscope moving X-axis 7 and an electron microscope moving Y-axis 8. With the cooperation of the electron microscope moving X-axis 7 and electron microscope moving Y-axis 8, the electron high-definition microscope module 11 moves to the defect position and displays the image on the visual inspection display 2, and there is a laser indicator at the defect position.

[0019] The inner side of the equipment body 12 is provided with a work station platform A9 and a working platform B10. The work station platform A9 and the working platform B10 provide space for the product to be placed, which facilitates the appearance inspection of the electronic high-definition microscope module 11.

[0020] A control display 1 is fixedly connected to the inside of the device body 12, and a visual inspection display 2 is fixedly connected to the inside of the device body 12. The visual inspection display 2 allows the inspection results to be projected onto the screen of the electronic high-definition microscope module 11 when the product is inspected, so that the staff can view them.

[0021] Visual inspection display 2 is located below control display 1, workstation platform A9 is located above work platform B10, and external power supply of visual inspection display 2 is connected to electronic high-definition microscope module 11. Electronic high-definition microscope module 11 is located above workstation platform A9 and work platform B10, and electronic high-definition microscope module 11 can perform appearance inspection on products on workstation platform A9 or work platform B10.

[0022] There are three device control buttons 3 connected to the power supply on the lower inside of the device body 12. A keyboard drawer 4 is slidably connected inside the device body 12. An upper vision module 5 is provided on the upper inside of the device body 12. The upper vision module 5 can inspect the product. After the product is inspected by the upper vision module 5, it is then inspected by an electron microscope module.

[0023] The working principle of this utility model is as follows:

[0024] When the device body 12 is needed to perform visual inspection on the PCB, the PCB is first placed on the workstation platform A9 and the work platform B10 respectively. Then, the start button is pressed, which makes the workstation platform A9 or the work platform B10 start to move. At the same time, the upper vision module 5 moves on the moving axis module 6. The upper vision module 5 works to inspect the product. After the inspection, if there is a defect in the product, the workstation platform A9 or the work platform B10 where the defective product is located is moved out. The high-definition electron microscope module 11 moves to the defect position with the cooperation of the electron microscope moving X-axis 7 and electron microscope moving Y-axis 8, and displays the image on the visual inspection display 2. There is a laser indicator at the defect position. After the defect is manually confirmed and the operation is performed, the next defect is moved.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] The above describes in detail the preferred embodiments of this patent, but this patent is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A dual-platform fully automatic FPC appearance inspection device, comprising a device body (12), characterized in that: A control display (1) is fixedly connected to the inside of the device body (12), a visual inspection display (2) is fixedly connected to the inside of the device body (12), three device control buttons (3) are connected to the power supply at the bottom inside the device body (12), a keyboard drawer (4) is slidably connected inside the device body (12), and an upper vision module (5) is provided at the top inside the device body (12).

2. The dual-platform fully automatic FPC appearance inspection equipment according to claim 1, characterized in that: A movable axis module (6) is fixedly connected to the lower inner side of the device body (12), and the upper vision module (5) is slidably connected inside the movable axis module (6).

3. The dual-platform fully automatic FPC appearance inspection equipment according to claim 1, characterized in that: The inner side of the device body (12) is provided with an electron microscope moving X-axis (7) and an electron microscope moving Y-axis (8).

4. The dual-platform fully automatic FPC appearance inspection equipment according to claim 1, characterized in that: The inner side of the equipment body (12) is provided with a workstation platform A (9) and a work platform B (10).

5. The dual-platform fully automatic FPC appearance inspection equipment according to claim 4, characterized in that: The visual inspection display (2) is located below the control display (1), and the workstation platform A (9) is located above the work platform B (10).

6. The dual-platform fully automatic FPC appearance inspection equipment according to claim 4, characterized in that: The external power supply of the visual inspection display (2) is connected to an electronic high-definition microscope module (11), which is located above the workstation platform A (9) and the work platform B (10).