Paper beating degree detection device

By designing a paper beating degree detection device and using a separation chamber and a falling hammer to quickly detect the pulp beating degree, the problem of slow detection speed in the existing technology is solved, and the detection accuracy and production guidance efficiency are improved.

CN223485989UActive Publication Date: 2025-10-28SINCERE ECO TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422674658.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-28
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing pulp beating degree detection device uses a centrifuge to dry the pulp and measures it multiple times, which is unable to quickly and accurately detect the pulp beating degree, affecting production guidance.

Method used

A paper beating degree detection device was designed. It used a combination of a separation chamber, a rope pulley, a rack and a sealing cone. The suspension was quickly separated and measured by the falling weight. The beating degree result was obtained by reading the value below the side flow tube.

Benefits of technology

It realizes the rapid and convenient detection of pulp beating degree, improves the accuracy and efficiency of detection, and guides the production process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223485989U_ABST
    Figure CN223485989U_ABST
Patent Text Reader

Abstract

The utility model discloses a paper beating degree detection device which comprises a base, a water filtering bucket arranged above the base, a separation chamber arranged in the water filtering bucket, a water filtering bucket net arranged in the separation chamber, a side flow pipe inserted in the bottom of the side wall of the separation chamber, a bottom hole arranged at the bottom end of the separation chamber, and a mounting table fixed on the side wall of the water filtering bucket. A supporting column is fixed between the bottom end of the installation table and the upper surface of the base, a supporting rod is fixed to the upper surface of the installation table, the top of the supporting rod is rotationally connected with a rope wheel, a grab handle is fixed to the side wall of the rope wheel, one side of the rope wheel is connected with a rack in a meshed mode, and a sealing cone is fixedly installed at the bottom end of the rack. A suspension sample is poured into the water filtering barrel, the sealed cone is released after five seconds, the suspension sample is discharged from the bottom hole and the side flow pipe through the water filtering barrel net, and when no water drips from the side flow pipe, the reading value flowing into the SR measuring cylinder from the side flow pipe is read, namely the measurement result, so that the beating degree of the paper pulp can be detected more quickly and conveniently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of paper testing equipment, specifically a paper tear test device. Background Technology

[0002] Molded pulp tableware is made from various plant fiber pulps, such as sugarcane bagasse, through processes including structural design, pulping, mixing, molding, pressing, drying, and sterilization. It produces various shapes and sizes of paper tableware, a technology already well-developed abroad and newly emerging in China. These environmentally friendly green fast food utensils are characterized by advanced technology, pollution-free production, low energy consumption, and environmental friendliness. The pulp undergoes changes in fiber morphology, such as expansion, splitting, cutting, fibrillation, and crushing, after passing through beating equipment. This gives the pulp a certain binding force, allowing it to interweave well on the paper wire during papermaking and adapt to the different properties of various papers. The process of mechanically processing fibers to meet process quality requirements is called beating, and the degree of beating is expressed as beating degree. Beating degree refers to the degree of fiber splitting and fibrillation after refining, increasing the specific surface area and giving the fibers better adsorption capacity. In actual production, it is necessary to ensure that the wet pulp has a high degree of beating and that the fiber length is appropriate, so that the pulp can be easily dewatered under specific conditions. Therefore, rapid detection of pulp beating is a prerequisite for guiding actual production. In order to ensure the accuracy of the detection and ensure that the detection data can effectively guide production, there is a need for a detection device that can quickly detect pulp beating. However, existing detection devices for pulp beating mostly rely on centrifuge drying and multiple measurements, which cannot quickly detect pulp beating.

[0003] Therefore, those skilled in the art have provided a paper percussion testing device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a paper tear test device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A paper beating test device includes a base, with connecting rods fixed at the four corners of the lower surface of the base, and a knob on the other side of each connecting rod. The connecting rods have threads on the side near the knobs, and a threaded hole matching the threads is formed in the center of the knob. A rubber layer is laid on the lower surface of the knob. A filter bucket is placed above the base, and a separation chamber is formed inside the filter bucket. A filter screen is placed inside the separation chamber, and a side flow pipe is inserted into the bottom of the side wall of the separation chamber. A bottom hole is formed at the bottom of the separation chamber. A mounting platform is fixed to the side wall of the filter bucket, and a support column is fixed between the bottom of the mounting platform and the upper surface of the base. A support rod is fixed to the upper surface of the mounting platform, and a rope wheel is rotatably connected to the top of the support rod. A handle is fixed to the side wall of the rope wheel, and a connecting rope is wound around the rope wheel. A counterweight is fixed to the other end of the connecting rope. A rack is meshed with one side of the rope wheel, and a sealing cone is fixedly installed at the bottom end of the rack.

[0007] As a further embodiment of this utility model, the inner cavity of the separation chamber is composed of two parts: the upper part is a straight cylindrical part with an inner diameter of 112.9 mm and a height of 35 mm, and the lower part of the separation chamber is a conical part with a cone angle of 40°.

[0008] As a further embodiment of this utility model, the upper inner diameter of the filter bucket is 137mm, the lower inner diameter is 112.9±0.1mm, and the angle of the transition part connecting the upper and lower parts of the sealing cone is 45°.

[0009] As a further embodiment of this invention, the filter screen is installed between the straight cylinder and the conical section of the separation chamber. The filter screen material is phosphor bronze wire, and the working area of ​​the filter screen is 100 cm². 2 The filter screen is 0.4mm thick, with 24 weft threads and 32 warp threads per 10mm, where the diameter of the weft threads is 0.17mm and the diameter of the warp threads is 0.16mm.

[0010] As a further embodiment of this utility model, the insertion angle between the side flow tube and the lower conical part of the separation chamber is 49°, the outer diameter of the side flow tube is 19±0.1mm, the inner diameter is 16±0.1mm, and a bevel is cut at the upper end of the side flow tube, with the bevel forming an angle of 12° with the center line of the cone.

[0011] As a further embodiment of this utility model, the diameter of the large head of the sealing cone is 120mm, and the angle between the conical surface of the sealing cone and the vertical line is 55°.

[0012] As a further embodiment of this utility model, a copper tube is inserted into the top of the sealing cone. The copper tube has an outer diameter of 20 mm and an inner diameter of 10 mm. Two axially mounted blades are located on the symmetrical part of the outer circle at the bottom of the copper tube to prevent the pulp suspension from generating vortices. A rubber sealing ring is embedded on the reverse conical surface at the bottom of the sealing cone. The hardness of the rubber sealing ring is 30° Shore.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] This invention utilizes a separation chamber. By gripping the handle and rotating the rope wheel, a rack engaged with one side of the rope wheel descends, causing the sealing cone at the bottom of the rack to be placed into the separation chamber within the filter bucket. The suspension sample is then poured into the filter bucket. After five seconds, the handle is reversed, causing the weight at the other end of the connecting rope to fall under gravity. At this point, the sealing cone is released, and the suspension sample is discharged through the filter bucket mesh via the bottom hole and the side flow pipe. Once the side flow pipe stops dripping, the reading on the SR measuring cylinder at the bottom of the side flow pipe is taken, which is the measurement result. Compared to the existing technology that involves centrifuging and multiple measurements, this invention allows for a faster and more convenient detection of pulp beating degree. Attached Figure Description

[0015] Figure 1 A three-dimensional schematic diagram of a paper percussion test device;

[0016] Figure 2 This is a schematic diagram of the water filter and rope wheel in a paper beating test device;

[0017] Figure 3 for Figure 1 Enlarged view of point A in the middle.

[0018] In the diagram: 1. Base; 101. Connecting rod; 102. Knob; 103. Thread; 104. Screw hole; 105. Rubber layer; 2. Filter bucket; 201. Separation chamber; 202. Bottom hole; 203. Side flow pipe; 204. Filter bucket screen; 3. Support column; 4. Mounting platform; 5. Support rod; 6. Rope pulley; 601. Handle; 602. Connecting rope; 603. Counterweight; 7. Rack; 8. Sealing cone; 801. Copper pipe. Detailed Implementation

[0019] Please see Figures 1 to 3In this embodiment of the present invention, a paper beating test device includes a base 1. Connecting rods 101 are fixed at the four corners of the lower surface of the base 1. A knob 102 is provided on the other side of each connecting rod 101. A thread 103 is provided on the side of the connecting rod 101 near the knob 102. A screw hole 104 matching the thread 103 is provided in the middle of the knob 102. A rubber layer 105 is laid on the lower surface of the knob 102. A water filter bucket 2 is provided above the base 1. A separation chamber 201 is provided inside the water filter bucket 2. A filter screen 20 is provided inside the separation chamber 201. 4. A side flow pipe 203 is inserted into the bottom of the side wall of the separation chamber 201. A bottom hole 202 is opened at the bottom of the separation chamber 201. An installation platform 4 is fixed to the side wall of the filter tank 2. A support column 3 is fixed between the bottom of the installation platform 4 and the upper surface of the base 1. A support rod 5 is fixed to the upper surface of the installation platform 4. A rope wheel 6 is rotatably connected to the top of the support rod 5. A handle 601 is fixed to the side wall of the rope wheel 6. A connecting rope 602 is wound on the rope wheel 6. A counterweight 603 is fixed to the other end of the connecting rope 602. A rack 7 is meshed with one side of the rope wheel 6. A sealing cone 8 is fixedly installed at the bottom of the rack 7.

[0020] like Figure 1 and Figure 2 As shown, the inner cavity of the separation chamber 201 consists of two parts: an upper cylindrical section with an inner diameter of 112.9 mm and a height of 35 mm, and a lower conical section with a cone angle of 40°. The upper inner diameter of the filter bucket 2 is 137 mm, and the lower inner diameter is 112.9 ± 0.1 mm. The angle of the transition between the upper and lower cones of the sealing cone 8 is 45°. The filter bucket screen 204 is installed between the cylindrical and conical sections of the inner cavity of the separation chamber 201. The filter bucket screen 204 is made of phosphor bronze wire, and its working area is 100 cm². 2 The filter screen is made of 204 stainless steel with a thickness of 0.4mm. Every 10mm has 24 weft threads and 32 warp threads, with the weft threads having a diameter of 0.17mm and the warp threads having a diameter of 0.16mm.

[0021] like Figure 1 As shown, the side flow tube 203 is inserted into the lower conical part of the separation chamber 201 at an angle of 49°. The outer diameter of the side flow tube 203 is 19±0.1mm and the inner diameter is 16±0.1mm. A bevel is cut at the upper end of the side flow tube 203, and the angle between the bevel and the center line of the cone is 12°.

[0022] like Figure 2 As shown, the sealing cone 8 has a large-head diameter of 120mm, and the angle between the conical surface of the sealing cone 8 and the vertical line is 55°. A copper tube 801 is inserted into the top of the sealing cone 8. The copper tube 801 has an outer diameter of 20mm and an inner diameter of 10mm. Two axially mounted blades are located symmetrically on the outer circumference of the bottom end of the copper tube 801 to prevent vortices from forming in the pulp suspension. A rubber sealing ring is embedded on the lower reverse conical surface of the sealing cone 8. The hardness of the rubber sealing ring is 30° Shore.

[0023] The working principle of this utility model is as follows: Under 20℃ conditions, 2g of oven-dry pulp is used to prepare 1000ml of uniform suspension to obtain a sample. The handle 601 is held and the rope wheel 6 is rotated. The rack 7 engaged with one side of the rope wheel 6 descends, causing the sealing cone 8 at the bottom of the rack 7 to be placed into the separation chamber 201 in the filter bucket 2, contacting the bottom of the filter bucket 2. 1000ml of the prepared pulp suspension is taken into a measuring cylinder, stirred evenly, and immediately poured into the filter bucket 2. Five seconds later, the handle 601 is reversed and the weight 603 at the other end of the connecting rope 602 falls under the action of gravity. At this time, the sealing cone 8 is released, and the suspension sample is discharged through the filter bucket screen 204 through the bottom hole 202 and the side flow pipe 203 respectively. When the side flow pipe 203 stops dripping water, the reading of the SR measuring cylinder under the side flow pipe 203 is read, which is the measurement result.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A paper beating test device, comprising a base (1), characterized in that: Connecting rods (101) are fixed at the four corners of the lower surface of the base (1). A knob (102) is provided on the other side of the connecting rod (101). A thread (103) is provided on the side of the connecting rod (101) near the knob (102). A screw hole (104) matching the thread (103) is provided in the middle of the knob (102). A rubber layer (105) is laid on the lower surface of the knob (102). A water filter bucket (2) is provided above the base (1). A separation chamber (201) is provided inside the water filter bucket (2). A water filter screen (204) is provided inside the separation chamber (201). A side flow is inserted into the bottom of the side wall of the separation chamber (201). The bottom of the pipe (203) and the separation chamber (201) has a bottom hole (202). The side wall of the filter bucket (2) is fixed with an installation platform (4). The bottom of the installation platform (4) is fixed with a support column (3) between the bottom of the installation platform (4) and the upper surface of the base (1). The upper surface of the installation platform (4) is fixed with a support rod (5). The top of the support rod (5) is rotatably connected with a rope wheel (6). The side wall of the rope wheel (6) is fixed with a handle (601). A connecting rope (602) is wound on the rope wheel (6). The other end of the connecting rope (602) is fixed with a counterweight (603). A rack (7) is meshed with one side of the rope wheel (6). A sealing cone (8) is fixedly installed at the bottom of the rack (7).

2. The paper beating test device according to claim 1, characterized in that, The separation chamber (201) consists of two parts: the upper part is a straight cylinder with an inner diameter of 112.9 mm and a height of 35 mm, and the lower part of the separation chamber (201) is a conical part with a cone angle of 40°.

3. The paper beating test device according to claim 1, characterized in that, The filter cylinder (2) has an upper inner diameter of 137 mm and a lower inner diameter of 112.9 ± 0.1 mm. The angle of the transition between the upper and lower cones of the sealing cone (8) is 45°.

4. The paper beating test device according to claim 1, characterized in that, The filter screen (204) is installed between the straight cylinder and the conical section inside the separation chamber (201). The filter screen (204) is made of phosphor bronze wire, and its working area is 100 cm². 2 The filter screen (204) is 0.4mm thick, with 24 weft threads and 32 warp threads per 10mm, of which the diameter of the weft thread is 0.17mm and the diameter of the warp thread is 0.16mm.

5. The paper beating test device according to claim 1, characterized in that, The side flow tube (203) is inserted into the lower conical part of the separation chamber (201) at an angle of 49°. The outer diameter of the side flow tube (203) is 19±0.1mm and the inner diameter is 16±0.1mm. A bevel is cut at the upper end of the side flow tube (203), and the angle between the bevel and the center line of the cone is 12°.

6. The paper beating test device according to claim 1, characterized in that, The diameter of the large end of the sealing cone (8) is 120 mm, and the angle between the conical surface of the sealing cone (8) and the vertical line is 55°.

7. The paper beating test device according to claim 1, characterized in that, A copper tube (801) is inserted into the top of the sealing cone (8). The outer diameter of the copper tube (801) is 20 mm and the inner diameter is 10 mm. There are two axially installed blades on the symmetrical part of the outer circle at the bottom of the copper tube (801) to prevent the pulp suspension from generating vortices. A rubber sealing ring is embedded on the lower reverse cone surface of the sealing cone (8). The hardness of the rubber sealing ring is Shore 30°.