Battery extrusion and needling test all-in-one machine

By designing an integrated battery extrusion and needle penetration testing machine, and using an electric cylinder and force sensor to precisely control the force value inside an explosion-proof box, the safety and accuracy issues of lithium battery testing in existing technologies have been solved, achieving efficient and safe test results.

CN223486140UActive Publication Date: 2025-10-28GUANGZHOU XINNUO MEASUREMENT & CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202422387183.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-10-28
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

Existing lithium battery compression and penetration tests are characterized by low safety, low accuracy, and low efficiency, relying on manual operation and pressure with weights, which makes it difficult to meet standard requirements.

Method used

A battery compression and needle penetration testing integrated machine was designed. It uses an electric cylinder driven force sensor and testing module in an explosion-proof box to achieve precise force control and data acquisition. Combined with a fan exhaust and pressure relief system, it ensures the safety and accuracy of the test.

Benefits of technology

It achieves precise force control and data accuracy in lithium battery testing, improves testing safety and efficiency, and meets standard requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses and provides a battery extrusion acupuncture test all-in-one machine, which comprises an explosion-proof box, the interior of the explosion-proof box is divided into a first chamber and a second chamber through a partition plate, the side surfaces of the first chamber and the second chamber are respectively hinged with a first cabinet door and a second cabinet door, the interior of the first chamber is fixedly connected with an electric cylinder, and the interior of the second chamber is fixedly connected with a second cabinet door. A test box is fixedly connected to the interior of the second cavity, the output end of the electric cylinder penetrates through the partition plate and the test box and is detachably connected with a test module, and a base plate is fixedly connected to the position, corresponding to the test module, of the interior of the test box. According to the utility model, the electric cylinder drives the force sensor and the test module to move downwards in alignment with the battery, accurate movement and accurate force value control are realized, and the whole test process is carried out in the explosion-proof box and is controlled by the control panel, so that the accuracy of test data and the safety of operators are improved.
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Description

Technical Field

[0001] This disclosure relates to the field of battery testing equipment technology, and in particular to an integrated machine for battery extrusion and needle penetration testing. Background Technology

[0002] According to GB / T 31241-2014 "Safety Requirements for Lithium-ion Batteries and Battery Packs for Portable Electronic Products", GB / T8897.4-2008 "Primary Batteries - Part 4: Safety Requirements for Lithium Batteries", GB / T 21966-2008 "Safety Requirements for Lithium Primary Batteries and Storage Batteries in Transport", IEC62133-2-2017 "Storage Batteries and Storage Battery Packs Containing Alkaline or Other Non-acidic Electrolytes", IEC 62281-2004 "Safety Requirements for Lithium Primary Batteries and Storage Batteries in Transport", and IEC 60086-2007 "Primary Batteries - Part 4: Safety Requirements for Lithium Batteries", various lithium batteries and storage batteries need to be tested when subjected to external pressure and penetration by sharp objects during transportation, use, storage, and disposal of household waste. Ordinary compression and nail penetration tests rely on manual operation and the use of weights, which has extremely low safety, extremely low test data accuracy, and very low testing efficiency. Utility Model Content

[0003] This disclosure provides an integrated battery compression and needle penetration tester to solve one of the technical problems recognized by the inventors.

[0004] This disclosure provides a battery compression and needle penetration testing integrated machine, including an explosion-proof box. The interior of the explosion-proof box is divided into a first chamber and a second chamber by a partition. The sides of the first chamber and the second chamber are respectively hinged with a first cabinet door and a second cabinet door. An electric cylinder is fixedly connected inside the first chamber. A test box is fixedly connected inside the second chamber. The output end of the electric cylinder is disposed through the partition and the test box and is detachably connected to a test module. A pad is fixedly connected inside the test box at a position corresponding to the test module.

[0005] Preferably, a force sensor is fixedly connected to the output end of the electric cylinder, and the test module is detachably connected to the bottom of the force sensor.

[0006] Preferably, the testing module includes an extrusion die and a needle punching die.

[0007] Preferably, wiring holes are provided on the sides of the test box and the explosion-proof box at corresponding positions.

[0008] Preferably, a ventilation pipe is fixedly connected inside the explosion-proof box, a first exhaust port is opened on the side of the test box, the first exhaust port is connected through the ventilation pipe, a fan is fixedly connected inside the explosion-proof box, the input end of the fan is connected through the output end of the ventilation pipe, and a second exhaust port is opened on the side of the explosion-proof box, the output end of the fan is connected to the second exhaust port through a pipe.

[0009] Preferably, the test chamber has a pressure relief port on its side, a filter screen is fixedly connected to the pressure relief port, and a pressure relief plate is hinged to the side of the explosion-proof box at a position corresponding to the pressure relief port.

[0010] Preferably, a control panel is embedded in the surface of the first cabinet door, and the control panel is signal-connected to the electric cylinder and the force sensor.

[0011] Preferably, a viewing window is embedded in the middle of the second cabinet door.

[0012] Preferably, the explosion-proof box is provided with a heat-insulating and explosion-proof layer inside.

[0013] Preferably, the explosion-proof box is fixedly connected to omnidirectional casters around its bottom.

[0014] The main advantages of this disclosure are: the present invention uses an electric cylinder to drive a force sensor and a testing module to move the battery downwards, achieving precise movement and precise force control. Furthermore, the entire testing process is conducted inside an explosion-proof enclosure and controlled via a control panel, thereby improving the accuracy of test data and the safety of operators.

[0015] It should be understood that both the foregoing general description and the following detailed description are for illustrative purposes and do not necessarily limit the scope of this disclosure. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate the subject matter of this disclosure. Furthermore, the specification and drawings serve to explain the principles of this disclosure. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the specific embodiments of this disclosure or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of the integrated testing machine according to an embodiment of the present disclosure;

[0018] Figure 2 This is a rear structural diagram of the test all-in-one machine according to an embodiment of this disclosure;

[0019] Figure 3 This is a schematic diagram of the internal structure of the test all-in-one machine according to an embodiment of the present disclosure;

[0020] Figure 4 This is a schematic diagram of the extrusion die structure according to an embodiment of the present disclosure;

[0021] Figure 5 This is a schematic diagram of the needle punch mold structure according to an embodiment of the present disclosure;

[0022] Icons: 1-Explosion-proof box; 101-First chamber; 102-Second chamber; 11-First cabinet door; 12-Second cabinet door; 121-Viewing window; 2-Electric cylinder; 3-Force sensor; 4-Test module; 41-Extrusion mold; 42-Needle punching mold; 5-Test box; 51-Wiring hole; 52-First exhaust port; 53-Ventilation pipe; 54-Fan; 55-Second exhaust port; 561-Pressure relief port; 562-Filter plate; 563-Pressure relief plate; 6-Padded plate; 7-Control panel; 8-Universal casters. Detailed Implementation

[0023] The technical solutions of this disclosure will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments.

[0024] All other embodiments obtained by those skilled in the art based on the embodiments in this disclosure without inventive effort are within the scope of protection of this disclosure.

[0025] In the description of this disclosure, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0027] Example

[0028] like Figure 1-5 As shown, this embodiment provides a battery extrusion and penetration testing integrated machine, including an explosion-proof box 1. The explosion-proof box 1 is a frame-type explosion-proof box 1, and the explosion-proof box 1 is provided with a 100mm heat-insulating and explosion-proof layer. The heat-insulating and explosion-proof layer is made of heat-insulating and explosion-proof material. The interior of the explosion-proof box 1 is divided into upper and lower cavities by a partition. The two cavities are a first chamber 101 and a second chamber 102, respectively. A first cabinet door 11 and a second cabinet door 12 are respectively hinged to the opening sides of the first chamber 101 and the second chamber 102. The interior of the first chamber 101 is... An electric cylinder 2 is bolted on and fixedly installed. The electric cylinder 2 is a precision electric cylinder driven by a servo motor. A test box 5 is bolted on and fixedly installed inside the second chamber 102. The test box 5 has an opening on the side near the second cabinet door 12. The output shaft of the electric cylinder 2 passes through the partition and the test box 5 and is fixedly installed with a force sensor 3. A test module 4 is detachably connected to the bottom of the force sensor 3. A pad 6 is fixedly installed inside the test box 5 at a position corresponding to the test module 4. The pad 6 is used to place the battery to be tested.

[0029] Specifically, the test module 4 includes a compression mold 41 and a needle-punching mold 42. The compression mold 41 is used to test the battery under compression, and the needle-punching mold 42 is used to test the battery under puncture. Testers can switch between them as needed.

[0030] In one embodiment, the test box 5 and the explosion-proof box 1 are provided with wiring holes 51 on their sides for wiring tests on the samples.

[0031] In one embodiment, a ventilation duct 53 is fixedly connected inside the explosion-proof box 1, spanning the first chamber 101 and the second chamber 102. A first exhaust port 52 is provided on the side of the test chamber 5, and the first exhaust port 52 is connected to the ventilation duct 53. A fan 54 is bolted to the inside of the explosion-proof box 1, and the input end of the fan 54 is connected to the output end of the ventilation duct 53 through a pipe. A second exhaust port 55 is provided on the side of the explosion-proof box 1, and the output end of the fan 54 is connected to the second exhaust port 55 through a pipe. The gas inside the test chamber 5 is drawn in by the fan 54 and discharged through the first exhaust port 52, the ventilation duct 53, or through the fan 54 from the second exhaust port 55. The second exhaust port 55 can be connected to an air purification device through a pipe to filter the discharged air before it is released.

[0032] In one embodiment, the test chamber 5 has a pressure relief port 561 on its side, and a filter screen is provided at the pressure relief port 561. A pressure relief plate 563 is hinged to the side of the explosion-proof box 1 at a position corresponding to the pressure relief port 561. If the battery inside the test chamber 5 explodes, a high voltage is generated instantaneously. The internal high voltage pushes open the pressure relief plate 563 to release the pressure, and the filter screen intercepts battery fragments, preventing battery fragments from being ejected.

[0033] In one embodiment, a control panel 7 is embedded in the surface of the first cabinet door 11. The control panel 7 is signal-connected to the electric cylinder 2 and the force sensor 3. The control panel 7 includes a display screen and control buttons. A PLC controller is also installed inside the control panel 7. Parameters are input through the control panel 7, and the electric cylinder 2 is controlled to operate through the PLC controller.

[0034] Furthermore, a viewing window 121 is embedded in the middle of the second cabinet door 12. The internal testing situation can be observed through the viewing window 121.

[0035] Furthermore, the bottom of the explosion-proof box 1 is fixedly connected with swivel casters 8. The swivel casters 8 are existing swivel casters with a braking structure, which facilitates the movement of equipment and testing in place.

[0036] The working principle of this utility model is as follows: Open the second cabinet door 12, install the test module 4 below the force sensor 3, install the extrusion mold 41 or the needle punch mold 42 according to the test content, and the replacement only requires removing and installing screws. Place the battery to be tested on the pad 6, close the second cabinet door 12, input the parameters through the control panel 7 on the first cabinet door 11, and the electric cylinder 2 drives the force sensor 3 to move the test module 4 downward to extrude or needle the battery for testing. The battery is qualified if it does not explode or catch fire.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure, and are not intended to limit them. Although this disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this disclosure.

Claims

1. A battery extrusion and penetration testing integrated machine, characterized in that, include: An explosion-proof box is provided, the interior of which is divided into a first chamber and a second chamber by a partition. The first chamber and the second chamber are respectively hinged to a first cabinet door and a second cabinet door. An electric cylinder is fixedly connected inside the first chamber, and a test box is fixedly connected inside the second chamber. The output end of the electric cylinder passes through the partition and the test box and is detachably connected to a test module. A pad is fixedly connected inside the test box at a position corresponding to the test module.

2. The battery extrusion and penetration testing integrated machine according to claim 1, characterized in that, The output end of the electric cylinder is fixedly connected to a force sensor, and the test module is detachably connected to the bottom of the force sensor.

3. The battery extrusion and penetration testing integrated machine according to claim 2, characterized in that, The testing module includes an extrusion die and a needle-punching die.

4. The battery extrusion and penetration testing integrated machine according to claim 1, characterized in that, Wiring holes are provided on the sides of the test box and the explosion-proof box at corresponding positions.

5. The battery extrusion and penetration testing integrated machine according to claim 1, characterized in that, The explosion-proof box is fixedly connected to a ventilation pipe inside. The test box has a first exhaust port on its side, which is connected to the ventilation pipe. The explosion-proof box is fixedly connected to a fan inside. The input end of the fan is connected to the output end of the ventilation pipe through a pipe. The explosion-proof box has a second exhaust port on its side, which is connected to the output end of the fan through a pipe.

6. The battery extrusion and penetration testing integrated machine according to claim 1, characterized in that, The test chamber has a pressure relief port on its side, and a filter screen is fixedly connected to the pressure relief port. A pressure relief plate is hinged to the side of the explosion-proof box at the position corresponding to the pressure relief port.

7. The battery extrusion and penetration testing integrated machine according to claim 2, characterized in that, The surface of the first cabinet door is embedded with a control panel, which is connected to the electric cylinder and the force sensor.

8. The battery extrusion and penetration testing integrated machine according to claim 1, characterized in that, A viewing window is embedded in the middle of the second cabinet door.

9. A battery extrusion and penetration testing integrated machine according to claim 1, characterized in that, The explosion-proof box is equipped with a heat-insulating and explosion-proof layer inside.

10. A battery extrusion and penetration testing integrated machine according to claim 1, characterized in that, The explosion-proof box is fixedly connected to swivel casters on all four sides of its bottom.