Rigid suspension cross arm porcelain insulator

By introducing a positioning and spacing adjustment mechanism into the rigid suspension cross-arm porcelain insulator, the problems of porcelain component bursting and installation inconvenience are solved, the flexible adjustment and protection of the insulator position are achieved, and the flexibility and durability of use are improved.

CN223486763UActive Publication Date: 2025-10-28PINGXIANG ZHONGWEI ELECTRIC CO LTD
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Patent Information

Application Number
CN202422878302.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-28
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing rigid suspension cross-arm porcelain insulators are prone to porcelain cracking during use due to thermal expansion of metal accessories and non-vertical gluing. They are inconvenient to install and lack protection, resulting in poor applicability.

Method used

A rigid suspension cross-arm porcelain insulator is designed, which includes a suspension seat, guide rail and sleeve seat. It is equipped with a positioning mechanism and a distance adjustment mechanism. The slider sleeve seat and longitudinal bracket are used to realize flexible adjustment and protection of the insulator position, and side shields are used to prevent pollution and collision.

Benefits of technology

The flexible adjustment and protection of the insulator installation position is realized, the damage of the porcelain parts is reduced, and the flexibility and durability of use are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rigid suspension cross arm porcelain insulator, which relates to the technical field of porcelain insulators, and comprises a suspension seat, a guide rail and an outer sleeve seat, a U-shaped instrument substrate is connected right above the suspension seat through a bearing, a positioning mechanism is arranged right above the instrument substrate, and the positioning mechanism is used for clamping and positioning a shielded instrument. And meanwhile, a plurality of groups of insulators can be conveniently mounted, a distance adjusting mechanism is arranged on the outer side of the outer sleeve seat, and the distance adjusting mechanism adjusts the mounting height according to the mounting requirements, so that the mounting positions of the insulators with different sizes are improved, and flexible adjustment is carried out. The multiple sets of sliding block sleeve bases are pulled to be installed on the outer side of the guide rail, the installation positions of the ceramic skirt bodies with different diameters can be conveniently adjusted according to the installation requirement, the sliding block sleeve bases are pulled to slide on the outer side of the guide rail, and the distance adjustment of the multiple sets of sliding block sleeve bases can be rapidly completed.
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Description

Technical Field

[0001] This utility model relates to the technical field of porcelain insulators, specifically to porcelain insulators for rigid suspension crossarms. Background Technology

[0002] Rigid suspension crossarm porcelain insulators support positioning insulation devices used to isolate live conductors and support busbar devices and other supporting positioning devices. These non-conductive devices include channel steel bases, suspension channel steel, suspension columns, T-head bolts, busbar clamps, rigid center anchors and their clamps, and rigid suspension pin insulators.

[0003] During use, the insulator's porcelain components may crack due to the thermal expansion of the metal fittings and the mechanical stress caused by the non-vertical installation of the upper metal fittings. Furthermore, it is inconvenient to adjust the position and height during installation, resulting in relatively poor applicability. In addition, the two sides of the crossbeam are exposed structures, and there is a lack of protective structure for the insulators during use, which can lead to damage during use due to external traffic. Overall, its use is quite limited. Summary of the Invention

[0004] The purpose of this invention is to provide a rigid suspension crossarm porcelain insulator to solve the above-mentioned defects caused by the prior art.

[0005] A rigid suspension crossarm porcelain insulator includes a suspension base, a guide rail, and an outer sleeve base. A U-shaped instrument base is connected to the upper part of the suspension base via a bearing. A positioning mechanism is provided above the instrument base. The positioning mechanism engages and positions obstructed instruments and facilitates the installation of multiple sets of insulators. An adjustment mechanism is provided on the outer side of the outer sleeve base. The adjustment mechanism adjusts the installation height according to installation requirements, thereby flexibly adjusting the installation position of insulators of different sizes.

[0006] Preferably, the positioning mechanism includes an instrument base plate, a side baffle plate, a slot, a guide rail, and a slider sleeve. The bottom end of the instrument base plate is connected to a suspension seat. Slots are symmetrically opened on both sides of the instrument base plate. The side baffle plate is connected to the outer side of the slot. A guide rail is provided directly above the instrument base plate. Slider sleeves are provided at equal intervals directly above the guide rail.

[0007] Preferably, the guide rail is connected to the bottom end of the vertical guide rod via a slider sleeve that is connected at equal intervals directly above.

[0008] Preferably, the adjusting mechanism includes an outer sleeve, a longitudinal support, an outer positioning groove, a ceramic skirt, a fastening hole, and a vertical guide rod. The longitudinal support is welded to one side of the outer sleeve, and the bottom end of the longitudinal support has an outer positioning groove. The bottom end of the outer positioning groove is connected to the ceramic skirt. A guide rail is connected to the outer side of the outer sleeve, and the outer side of the vertical guide rod is connected through the inside of the outer sleeve. The bottom end of the vertical guide rod is connected to the inside of the outer sleeve.

[0009] Preferably, the longitudinal support is connected to the outside of the guide rail via a through-hole outer sleeve.

[0010] Preferably, the longitudinal support is connected to the top of the ceramic skirt through an outer positioning groove at the bottom.

[0011] Preferably, the bottom end of the suspension seat is provided with equally spaced through holes for threading.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] 1. Multiple sets of slider sleeves are installed on the outside of the guide rail by pulling. This allows for adjustment of the installation position of ceramic skirts of different diameters according to installation requirements. Pulling the slider sleeves to slide on the outside of the guide rail facilitates quick adjustment of the spacing between multiple sets of slider sleeves. Pulling the outer sleeve allows it to slide on the outside of the vertical guide rod, thereby adjusting the height of the longitudinal support to the corresponding height, which facilitates locking multiple sets of insulators.

[0014] 2. The bottom ends of the side shields on both sides are positioned by symmetrically opened slots. During use, the side shields protect the two sides of the ceramic skirt, thereby reducing the contamination of the ceramic skirt surface by dirt, and preventing hard objects on the sides from directly contacting the ceramic skirt and causing the surface of the ceramic skirt to break. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a side view of the instrument substrate structure in this utility model.

[0017] Figure 3 This is a top view of the instrument substrate structure in this utility model.

[0018] Figure 4 This is a side cross-sectional view of the instrument substrate in this utility model.

[0019] in:

[0020] 1. Suspension seat; 2. Instrument base plate; 3. Guide rail; 4. Positioning mechanism; 5. Side baffle; 6. Adjustment mechanism; 7. Slider sleeve; 8. Outer sleeve; 9. Longitudinal support; 10. Slot; 11. Outer positioning slot; 12. Ceramic skirt; 13. Fastening hole; 14. Threading hole; 15. Vertical guide rod. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] like Figures 1 to 4 As shown, the rigid suspension crossarm porcelain insulator includes a suspension seat 1, a guide rail 3, and an outer sleeve seat 8. A U-shaped instrument base plate 2 is connected to the upper part of the suspension seat 1 via a bearing. A positioning mechanism 4 is provided above the instrument base plate 2. The positioning mechanism 4 engages and positions the obstructed instrument and facilitates the installation of multiple sets of insulators. An adjustment mechanism 6 is provided on the outer side of the outer sleeve seat 8. The adjustment mechanism 6 adjusts the installation height according to the installation requirements, thereby flexibly adjusting the installation position of insulators of different sizes.

[0023] In this embodiment, the positioning mechanism 4 includes an instrument base plate 2, a side baffle plate 5, a slot 10, a guide rail 3, and a slider sleeve 7. The bottom end of the instrument base plate 2 is connected to a suspension seat 1. Slots 10 are symmetrically opened on both sides of the instrument base plate 2. The side baffle plate 5 is connected to the outer side of the slot 10. The guide rail 3 is arranged directly above the instrument base plate 2. Slide sleeves 7 are arranged at equal intervals directly above the guide rail 3.

[0024] In this embodiment, the guide rail 3 is connected to the bottom end of the vertical guide rod 15 through the slider sleeve 7 connected at equal intervals directly above. The vertical guide rod 15 slides inside the slider sleeve 7, which facilitates the adjustment of the installation position of the vertical guide rod 15.

[0025] In this embodiment, the adjusting mechanism 6 includes an outer sleeve 8, a longitudinal support 9, an outer positioning groove 11, a ceramic skirt 12, a fastening hole 13, and a vertical guide rod 15. The longitudinal support 9 is welded to one side of the outer sleeve 8. The bottom end of the longitudinal support 9 is provided with an outer positioning groove 11. The bottom end of the outer positioning groove 11 is connected to the ceramic skirt 12. The outer side of the outer sleeve 8 is connected to a guide rail 3. The outer side of the vertical guide rod 15 is connected through the inside of the outer sleeve 8. The bottom end of the vertical guide rod 15 is connected to the inside of the outer sleeve 8. The metal rod is connected through the outer positioning groove 11.

[0026] In this embodiment, the longitudinal support 9 is connected to the outer side of the guide rail 3 through the outer sleeve 8 that is connected through the bottom end. The guide rail 3 connects to the outer side of the outer sleeve 8 and locks multiple sets of outer sleeves 8.

[0027] In this embodiment, the longitudinal support 9 is connected to the top of the ceramic skirt 12 through the outer positioning groove 11 at the bottom, and the threaded rod at the top of the ceramic skirt 12 is locked through the longitudinal support 9.

[0028] In this embodiment, the bottom end of the suspension seat 1 is provided with equally spaced wire holes 14, through which the wire is connected to the power cord.

[0029] In practical applications, this type of rigid suspension crossarm porcelain insulator includes the following tasks:

[0030] Step 1: During use, first, the bottom end of the suspension seat 1 is inserted through the positioning hole and then attached to the frame. The bottom end of the suspension seat 1 and the instrument base plate 2 are locked together with bolts. The operator then inserts the bottom end of the side baffle 5 into the outside of the slot 10 and locks the slot 10 and the bottom end of the side baffle 5 together with bolts. The side baffle 5 and the ceramic skirt 12 are blocked on both sides to prevent the ceramic skirt 12 from colliding with other hard objects.

[0031] Step 2: The operator then installs the slider sleeve 7 on the outside of the guide rail 3. According to the installation requirements, the installation position of the ceramic skirts 12 of different diameters is adjusted. The slider sleeve 7 is pulled to slide on the outside of the guide rail 3. After the spacing of multiple sets of slider sleeves 7 is adjusted, the bolts are inserted into the fastening holes 13 to fasten the slider sleeve 7 to the outside of the guide rail 3.

[0032] Step 3: The operator can pull the outer sleeve 8 according to the length of the ceramic skirt 12, so that the outer sleeve 8 slides on the outside of the vertical guide rod 15, thereby adjusting the height of the longitudinal support 9 to the corresponding height. Then, the outer sleeve 8 on one side of the longitudinal support 9 and the two sides of the vertical guide rod 15 are locked with fasteners to complete the height locking of the longitudinal support 9.

[0033] Step 4: The operator connects the metal rod that runs through the inside of the ceramic skirt 12 to the bottom of the outer positioning groove 11, then tightens the top of the metal rod with a nut, and then inserts the wire into the wire hole 14. The wire should be tied at a certain angle to the axis of the porcelain insulator to ensure that the wire is tightly fixed to the insulator and does not easily slip or loosen. The sides of the ceramic skirt 12 are shielded by the side shielding plates 5 set on both sides.

[0034] Therefore, the above-disclosed embodiments are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. A rigid suspension crossarm porcelain insulator, characterized in that: It includes a suspension seat (1), a guide rail (3) and an outer seat (8). A U-shaped instrument base plate (2) is connected to the upper part of the suspension seat (1). A positioning mechanism (4) is provided on the upper part of the instrument base plate (2). The positioning mechanism (4) engages and positions the obstructed instrument, and facilitates the installation of multiple sets of insulators. An adjustment mechanism (6) is provided on the outer side of the outer seat (8).

2. The rigid suspension crossarm porcelain insulator according to claim 1, characterized in that: The positioning mechanism (4) includes an instrument base plate (2), a side baffle plate (5), a slot (10), a guide rail (3), and a slider sleeve (7). The bottom end of the instrument base plate (2) is connected to a suspension seat (1). Slots (10) are symmetrically opened on both sides of the instrument base plate (2). The side baffle plate (5) is connected to the outside of the slot (10). A guide rail (3) is provided directly above the instrument base plate (2). Slider sleeves (7) are provided at equal intervals directly above the guide rail (3).

3. The rigid suspension crossarm porcelain insulator according to claim 2, characterized in that: The guide rail (3) is connected to the bottom end of the vertical guide rod (15) through the slider sleeve (7) connected at equal intervals directly above.

4. The rigid suspension crossarm porcelain insulator according to claim 1, characterized in that: The adjusting mechanism (6) includes an outer sleeve (8), a longitudinal support (9), an outer positioning groove (11), a ceramic skirt (12), a fastening hole (13), and a vertical guide rod (15). The longitudinal support (9) is welded to one side of the outer sleeve (8). The outer positioning groove (11) is opened at the bottom end of the longitudinal support (9). The ceramic skirt (12) is connected to the bottom end of the outer positioning groove (11). The guide rail (3) is connected to the outside of the outer sleeve (8). The outside of the vertical guide rod (15) is connected through the inside of the outer sleeve (8). The bottom end of the vertical guide rod (15) is connected to the inside of the outer sleeve (8).

5. The rigid suspension crossarm porcelain insulator according to claim 4, characterized in that: The longitudinal support (9) is connected to the outside of the guide rail (3) through the outer sleeve (8) that is connected through the bottom end.

6. The rigid suspension crossarm porcelain insulator according to claim 4, characterized in that: The longitudinal support (9) is connected to the top of the ceramic skirt (12) through an outer positioning groove (11) at the bottom.

7. The rigid suspension crossarm porcelain insulator according to claim 1, characterized in that: The bottom end of the suspension seat (1) is provided with equally spaced thread holes (14).