Magnesium alloy smelting dust removal device

By designing a dust removal device for magnesium alloy smelting, and utilizing centrifugal force through a combination of stainless steel filter cartridges and spiral scrapers, the problems of dust deposition and corrosion were solved, achieving efficient and stable waste gas treatment.

CN223490654UActive Publication Date: 2025-10-31NANJING LONGCHAO METAL MFG TECH
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Patent Information

Application Number
CN202422957681.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-31
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In the existing magnesium alloy smelting process, the waste gas treatment methods lead to dust deposition and corrosion, posing safety hazards and causing operational inconvenience.

Method used

A dust removal device for magnesium alloy smelting is designed, which combines a stainless steel filter cartridge with a spiral fixed scraper. It uses centrifugal force to assist in dust removal and is equipped with a drive mechanism and an auxiliary air extraction device to control the inlet and outlet rates of exhaust gas and achieve self-cleaning.

Benefits of technology

It improves dust removal efficiency and stability, reduces dust accumulation, lowers the risk of equipment corrosion, and simplifies maintenance operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223490654U_ABST
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Abstract

The utility model discloses a magnesium alloy smelting dust removal device which comprises a device body, an air inlet pipe is arranged at the upper end of the device body, a filter cylinder is vertically arranged in the device body and rotationally arranged on a spiral fixed scraping strip in a sleeving mode, and the two ends of the fixed scraping strip are both fixedly connected with the device body. The two ends of the filter cartridge are rotationally connected with the device body, a driving mechanism for driving the filter cartridge to rotate is arranged on the device body, the lower end of the device body is fixedly connected with a leading-out funnel, the upper end and the lower end of the device body are each provided with a round hole matched with the filter cartridge, and the two round holes are in matched butt joint with an air inlet pipe and the leading-out funnel respectively. And the side wall of the device main body is fixedly connected with an air outlet pipe. The dust removal efficiency and the treatment air volume are stable, the filter cartridge for filtering is made of stainless steel materials, large wind power is allowed to be adopted for dust removal, the treatment effect is good, damage is not prone to occurring, and dust is automatically guided out while dust removal is conducted.
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Description

Technical Field

[0001] This utility model relates to the technical field of magnesium alloy smelting, and in particular to a dust removal device for magnesium alloy smelting. Background Technology

[0002] Currently, in the magnesium alloy smelting process, from charging and melting to modification refining and static casting, flux or extinguishing agents must be added at each stage to prevent the magnesium liquid from oxidizing, generating a large amount of acidic waste gas. To ensure the health of workshop workers, this waste gas must be led out of the workshop for environmental treatment. The general treatment method is: boiler exhaust gas → branch pipe → main pipe → induced draft fan → ordinary packed spray tower → discharge. However, existing smelting waste gas treatment methods have limitations in practice. Due to uneven production, such as prolonged periods of low furnace operation, dust-laden waste gas in the main pipe tends to accumulate at the bottom due to low flow velocity, accumulating to a thickness of approximately 200-300 mm over several months. This increases operating resistance, is corrosive to the pipes, and poses safety hazards. Using baghouse dust collectors also requires regular replacement and cleaning of the filter bags, which is cumbersome.

[0003] Therefore, we propose a dust removal device for magnesium alloy smelting to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a dust removal device for magnesium alloy smelting.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dust removal device for magnesium alloy smelting includes a main body with an air inlet pipe at its upper end. A filter cartridge is vertically arranged inside the main body and rotatably mounted on a spiral fixed scraper. Both ends of the fixed scraper are fixedly connected to the main body, and both ends of the filter cartridge are rotatably connected to the main body. A drive mechanism for rotating the filter cartridge is provided on the main body. An outlet funnel is fixedly connected to the lower end of the main body. Circular holes matching the filter cartridge are provided at both the upper and lower ends of the main body, and the two circular holes are respectively matched and connected to the air inlet pipe and the outlet funnel. An air outlet pipe is fixedly connected to the side wall of the main body.

[0007] Preferably, the outer wall of the filter cartridge is evenly distributed with a mesh-like reinforcing rib structure.

[0008] Preferably, the air intake pipe is connected to an air blower pipe, which is connected to an external air pump and tilted toward the main body of the device.

[0009] Preferably, the driving mechanism includes a drive motor fixedly mounted on the main body of the device, a drive gear coaxially fixedly connected to the output end of the drive motor, a driven gear fixedly sleeved on the outside of the filter cartridge, and the drive gear meshing with the driven gear.

[0010] Preferably, a sealed door is provided on the side wall of the main body of the device.

[0011] Preferably, the air outlet pipe is equipped with an auxiliary air extraction device.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting the rate of exhaust gas entry and the rate of gas exit after dust removal, the dust removal efficiency can be controlled and the processing air volume can be kept stable, no longer limited by the exhaust gas volume. Moreover, because the filter cartridge is made of stainless steel, it has high overall strength and can increase the gas flow rate during the dust removal process, thereby increasing the processing efficiency. It also has good processing effect and is not easily damaged. The centrifugal rotation of the filter cartridge can assist in dust removal. At the same time, with the help of the spiral fixed scraper, the dust adhering inside the filter cartridge can be pushed downward to achieve dust self-cleaning. The overall performance is high. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective;

[0015] Figure 3 This is a cross-sectional structural diagram of the present invention.

[0016] In the picture:

[0017] 1. Main body of the device, 2. Inlet pipe, 3. Filter cartridge, 4. Fixed scraper, 5. Outlet funnel, 6. Outlet pipe, 7. Blower pipe, 8. Drive motor, 9. Drive gear, 10. Driven gear, 11. Sealed box door. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Reference Figure 1-3 The dust removal device for magnesium alloy smelting shown includes:

[0020] The device body 1 is rectangular in shape. An air inlet pipe 2 is provided at the upper end of the device body 1. A filter cartridge 3 is vertically arranged inside the device body 1. The filter cartridge 3 can filter various dusts. The entire device body is made of stainless steel. The outer wall of the filter cartridge 3 is evenly distributed with a mesh reinforcing rib structure, which has high strength. The filter cartridge 3 is rotatably mounted on a spiral fixed scraper 4. Both ends of the fixed scraper 4 are fixedly connected to the device body 1. Both ends of the filter cartridge 3 are rotatably connected to the device body 1. The device body 1 is provided with a drive mechanism to drive the filter cartridge 3 to rotate.

[0021] The above structure mainly realizes the rotation of the filter cartridge 3, which can increase the filtration effect through centrifugal force. Moreover, the dust is thrown onto the inner wall of the filter screen 3 and pushed downward by the fixed scraper 4.

[0022] The device body 1 has a discharge funnel 5 fixedly connected to its lower end to discharge dust. Both the upper and lower ends of the device body 1 are provided with round holes for matching filter cartridges 3. The two round holes are respectively matched and connected to the air inlet pipe 2 and the discharge funnel 5. An air outlet pipe 6 is fixedly connected to the side wall of the device body 1 for air intake and exhaust.

[0023] During air intake, the intake pipe 2 is connected to the blower pipe 7, which is connected to an external blower pump and tilted toward the main body 1 of the device. This can increase the rate at which the exhaust gas enters, thereby giving the exhaust gas an initial centrifugal acceleration in the filter cartridge 3. Similarly, an auxiliary air extraction device is provided on the exhaust pipe 6 to ensure the exhaust rate. All of the above structures are based on the strength of the filter cartridge 3.

[0024] To achieve the driving rotation of the filter cartridge 3 mentioned above, specifically, the driving mechanism includes a driving motor 8 fixedly installed on the main body 1 of the device, a driving gear 9 coaxially fixedly connected to the output end of the driving motor 8, and a driven gear 10 fixedly sleeved on the outside of the filter cartridge 3, with the driving gear 9 meshing with the driven gear 10.

[0025] To facilitate the processing of the internal structure of the main body 1 and to facilitate cleaning of the interior, a sealed door 11 is provided on the side wall of the main body 1, which can be opened for operation.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A dust removal device for magnesium alloy smelting, characterized in that, The device includes a main body (1), an air inlet pipe (2) is provided at the upper end of the main body (1), a filter cylinder (3) is vertically arranged inside the main body (1), the filter cylinder (3) is rotatably sleeved on a spiral fixed scraper (4), both ends of the fixed scraper (4) are fixedly connected to the main body (1), both ends of the filter cylinder (3) are rotatably connected to the main body (1), a driving mechanism for driving the filter cylinder (3) to rotate is provided on the main body (1), an outlet funnel (5) is fixedly connected at the lower end of the main body (1), and round holes matching the filter cylinder (3) are provided at both the upper and lower ends of the main body (1), the two round holes are respectively matched and connected to the air inlet pipe (2) and the outlet funnel (5), and an air outlet pipe (6) is fixedly connected to the side wall of the main body (1).

2. The dust removal device for magnesium alloy smelting according to claim 1, characterized in that, The filter cartridge (3) has a mesh-like reinforcing rib structure evenly distributed on its outer wall.

3. The dust removal device for magnesium alloy smelting according to claim 1, characterized in that, The air inlet pipe (2) is connected to an air blower pipe (7), which is connected to an external air pump and tilted toward the main body of the device (1).

4. The dust removal device for magnesium alloy smelting according to claim 1, characterized in that, The drive mechanism includes a drive motor (8) fixedly installed on the main body (1) of the device. The output end of the drive motor (8) is coaxially fixedly connected to a drive gear (9). A driven gear (10) is fixedly sleeved on the outside of the filter cartridge (3). The drive gear (9) meshes with the driven gear (10).

5. The dust removal device for magnesium alloy smelting according to claim 1, characterized in that, A sealed door (11) is provided on the side wall of the main body (1) of the device.

6. The dust removal device for magnesium alloy smelting according to claim 1, characterized in that, An auxiliary air extraction device is provided on the air outlet pipe (6).