Stirring machine convenient for quantitative proportioning

Abstract

The utility model relates to the technical field of carboxyl silicone oil softener processing, in particular to a stirrer convenient for quantitative proportioning, which comprises a barrel body, and a distribution box is arranged above the barrel body; a control panel is mounted above the distribution box through screws, one side of the distribution box is in threaded connection with a switching electromagnetic valve, the other side of the distribution box is in threaded connection with a feeding electromagnetic valve, one side of the switching electromagnetic valve is in threaded connection with a corrugated pipe, an electronic scale is mounted in the distribution box, and the electronic scale is in threaded connection with the feeding electromagnetic valve. A water level sensor is installed above the electronic scale through screws, the improved stirring machine is provided with a reverse rotating device, added liquid precipitated at the bottom and liquid in the middle can be evenly mixed, the layering phenomenon is avoided, an accurate quantifying assembly is arranged above, and therefore the stirring efficiency is improved. The automatic quantitative proportioning and stirring device can reduce the time and labor cost of manual operation, improve the production efficiency, accurately control the mixing process and reduce the rejection rate.

Description

Technical Field

[0001] This utility model relates to the field of carboxylated silicone oil softener processing technology, specifically to a mixer that facilitates quantitative proportioning. Background Technology

[0002] Carboxylated silicone oil softeners are a class of functional ingredients used in personal care products. They are commonly used in products such as shampoos, conditioners, and hair masks. Their main function is to improve the shine, smoothness, and anti-static properties of hair. The processing requires mixing and heating the raw materials, waiting for the reaction and treatment, and finally adjusting and testing.

[0003] Mixers, also known as mixing equipment, are mechanical devices used to mix, stir, or homogenize liquid or powder materials. They are very common in various industrial and laboratory applications and have a wide range of uses, including chemical, food processing, pharmaceutical, biotechnology, cosmetic and personal care products. Mixers are usually available in various types and designs depending on the mixing process and the properties of the materials.

[0004] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. A single rotation direction will cause the liquid at the bottom of the mixer to settle, resulting in the liquid at the bottom and the liquid at the top separating and causing uneven mixing; 2. Failure to follow the quantitative ratio of liquid will result in inconsistent values ​​each time the ratio is prepared, resulting in a large gap between the prepared effect and the expected effect. Manual ratio is prone to errors, leading to inaccurate data and affecting the effect of the ratio. Utility Model Content

[0005] The purpose of this utility model is to provide a mixer that facilitates quantitative proportioning, thereby solving the problem mentioned in the background art where manual proportioning may lead to misplacement, resulting in inaccurate proportions and affecting the accuracy of the proportions. To achieve the above objective, this utility model provides the following technical solution: a mixer that facilitates quantitative proportioning, comprising a barrel, with a dispensing box provided on top of the barrel;

[0006] A control panel is mounted on top of the distribution box via screws. A transfer solenoid valve is threaded to one side of the distribution box, and a feed solenoid valve is threaded to the other side of the distribution box. A bellows is threaded to one side of the transfer solenoid valve. An electronic scale is installed inside the distribution box, and a water level sensor is mounted on top of the electronic scale via screws.

[0007] More preferably, a fixing plate is installed on the top of the barrel body by screws, and a motor is installed on the top of the fixing plate by screws. A third bevel gear is inserted into the front output shaft of the motor, and a fixing ring is snapped into the rear of the third bevel gear. A first bevel gear meshes with the top of the third bevel gear, and a second bevel gear meshes with the bottom of the third bevel gear. A rotating sleeve is installed below the second bevel gear by screws. Blades are welded to the outer wall of the rotating sleeve, and a plug rod is fitted inside the rotating sleeve. An impeller is inserted below the plug rod. A discharge solenoid valve is threadedly connected to the outer wall of the barrel body. The third bevel gear forms a rotating structure through the motor, and the first bevel gear forms a rotating structure through the third bevel gear, and the second bevel gear forms a rotating structure through the third bevel gear.

[0008] More preferably, the insert rod forms a rotating structure via a first bevel gear, and the impeller forms a rotating structure via the insert rod.

[0009] More preferably, the rotating sleeve forms a rotating structure via a second bevel gear, and the blades also form a rotating structure via the rotating sleeve.

[0010] More preferably, the control panel is provided with several cable connections, and the control panel is connected to the transfer solenoid valve, the control panel is connected to the feed solenoid valve, the control panel is connected to the electronic scale, the control panel is connected to the water level sensor, and the control panel is connected to the discharge solenoid valve.

[0011] More preferably, the barrel body is provided with discharge solenoid valves on both sides horizontally, and the opening size of the barrel body is consistent with the internal size of the discharge solenoid valves.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] In this invention, by installing the two bevel gears in reverse order during bevel gear transmission, i.e., the smaller bevel gear drives the larger bevel gear instead of the usual larger bevel gear driving the smaller bevel gear, reverse motion can be achieved. The relative motion between different components can effectively mix the materials together, making the internal liquid mix more evenly and preventing sedimentation.

[0014] In this invention, when performing quantitative operations, such as adding a certain amount of liquid to a container, the water level sensor can provide real-time feedback on the rise of the liquid level. Combined with the measurement of the weight of the added substance by an electronic scale, more precise quantitative control can be achieved. Furthermore, the automated quantitative mixing device can reduce the time and labor costs of manual operation, while improving production efficiency. By precisely controlling the mixing process, the scrap rate can be reduced, and the operating efficiency of the production line can be optimized. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of the present invention;

[0016] Figure 2 This is a side view of the structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the barrel of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the distribution box of this utility model.

[0019] In the diagram: 1. Barrel body; 101. Discharge solenoid valve; 102. Impeller; 103. Blade; 104. Rotating sleeve; 105. Second bevel gear; 106. Insert rod; 107. First bevel gear; 108. Fixing ring; 109. Motor; 110. Third bevel gear; 111. Fixing plate; 2. Distribution box; 201. Feed solenoid valve; 202. Electronic scale; 203. Bellows; 204. Adapter solenoid valve; 205. Control panel; 206. Water level sensor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1 to 4 This utility model provides a technical solution: a mixer that facilitates quantitative proportioning, including a barrel 1, with a distribution box 2 provided above the barrel 1;

[0022] A control panel 205 is mounted on the top of the distribution box 2 by screws. A transfer solenoid valve 204 is threaded to one side of the distribution box 2, and a feed solenoid valve 201 is threaded to the other side of the distribution box 2. A bellows 203 is threaded to one side of the transfer solenoid valve 204. An electronic scale 202 is installed inside the distribution box 2, and a water level sensor 206 is mounted on the top of the electronic scale 202 by screws.

[0023] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, a fixing plate 111 is screwed onto the top of the barrel 1. A motor 109 is screwed onto the top of the fixing plate 111. A third bevel gear 110 is inserted into the front output shaft of the motor 109. A fixing ring 108 is snapped into the rear of the third bevel gear 110. A first bevel gear 107 meshes above the third bevel gear 110, and a second bevel gear 105 meshes below the third bevel gear 110. A rotating sleeve 104 is screwed onto the lower part of the second bevel gear 105. Blades 103 are welded to the outer wall of the rotating sleeve 104. An insert rod 106 is fitted inside the rotating sleeve 104. An impeller 102 is inserted into the lower part of the insert rod 106. A discharge solenoid valve 101 is threaded onto the outer wall of the barrel 1. The third bevel gear 110 is connected to the motor 109. The first bevel gear 107 forms a rotating structure through the third bevel gear 110, and the second bevel gear 105 also forms a rotating structure through the third bevel gear 110. Unidirectional rotation may be limited by the single axis of motion and cannot flexibly meet the mixing requirements of different materials. When the motor 109 rotates, it rotates the third bevel gear 110. The third bevel gear 110 simultaneously rotates the first bevel gear 107 and the third bevel gear 110. Relative rotation can realize the relative movement between multiple ingredients, thereby promoting a more uniform mixing effect. The relative movement between different components can effectively mix the materials in an interlaced manner, avoiding the problem of uneven mixing in certain areas that may occur with unidirectional rotation, and achieving uniform liquid mixing inside the barrel 1.

[0024] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the insertion rod 106 forms a rotating structure via the first bevel gear 107, and the impeller 102 also forms a rotating structure via the insertion rod 106. The motor 109 causes the third bevel gear 110 to rotate clockwise, which in turn drives the first bevel gear 107 to rotate. The first bevel gear 107 then causes the insertion rod 106 to rotate, which in turn drives the impeller 102 to rotate. The impeller 102 ensures that the liquid at the bottom of the container 1 is mixed evenly, preventing the mixture from settling at the bottom and ensuring that the liquid at the bottom is evenly mixed.

[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the rotating sleeve 104 forms a rotating structure through the second bevel gear 105, and the blade 103 also forms a rotating structure through the rotating sleeve 104; the third bevel gear 110 causes the second bevel gear 105 to rotate counterclockwise, the second bevel gear 105 drives the rotating sleeve 104 to rotate, and the rotating sleeve 104 drives the blade 103 to rotate counterclockwise, which facilitates the uniform mixing of the middle part inside the barrel 1, and enables the blade 103 and the impeller 102 to mix the liquid inside the barrel 1 evenly.

[0026] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the control panel 205 has several cable connections. It is connected to the solenoid valve 204, the feed solenoid valve 201, the electronic scale 202, and the water level sensor 206. It is also connected to the discharge solenoid valve 101. The lack of a quantitative mixing device will result in uneven or inaccurate chemical composition in each batch of product, directly affecting the product's quality stability. Significant performance differences may exist between different batches. After adjusting the values ​​on the control panel 205, it controls the feed solenoid valve 201 to feed the product. Electromagnetic force controls the opening and closing of the valve, thereby connecting or disconnecting the flow path for liquids or gases. The liquid enters the distribution tank 2 through the feed solenoid valve 201. The liquid level in the distribution tank 2 is measured by the electronic scale 202, and the value of the electronic scale 202 is connected to the water level sensor 206. The electronic scale 202 can accurately measure the weight of an object to determine the amount of substance added or discharged. The water level sensor 206 can monitor changes in the liquid level. When performing quantitative operations, such as adding a certain amount of liquid to a container, the water level sensor 206 can provide real-time feedback on the rise of the liquid level. Combined with the electronic scale 202's measurement of the weight of the added substance, more precise quantitative control can be achieved. The two work together to monitor and verify the amount of substance from different angles, improving the accuracy and reliability of quantitative measurement, ensuring that the predetermined amount is achieved, and avoiding large deviations. The electronic scale 202 and the water level sensor 206 transmit data to the control panel 205. The control panel 205 controls the transfer solenoid valve 204 to allow the liquid to enter the distribution tank 2. The feed solenoid valve 201 closes, ensuring that the feed solenoid valve 201 closes and the transfer solenoid valve 204 accurately delivers the liquid to the tank 1. The motor 109 stops via the control panel 205, and the discharge solenoid valve 101 discharges the liquid.

[0027] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, discharge solenoid valves 101 are horizontally arranged on both sides of the barrel 1, and the opening size of the barrel 1 is consistent with the internal size of the discharge solenoid valve 101. The barrel 1 is equipped with two discharge solenoid valves 101 for convenient and rapid discharge. The discharge solenoid valves 101 are threadedly connected to the barrel 1 for easy disassembly and installation. The control panel 205 can provide more precise control commands to achieve precise control of the opening and closing time and degree of the discharge solenoid valves 101, thereby ensuring the accuracy and stability of the discharge.

[0028] The method of use and advantages of this utility model: This mixer, which facilitates quantitative proportioning, operates as follows:

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, firstly, the required values ​​are adjusted on the control panel 205. The control panel 205 controls the feed solenoid valve 201 to allow liquid to enter the distribution tank 2. The distribution tank 2 is accurately vertically determined by the water level sensor 206 and the electronic scale 202. Then, the liquid is transferred to the barrel 1 through the bellows 203 via the transfer solenoid valve 204. The motor 109 drives the third bevel gear 110 to rotate clockwise. The third bevel gear 110 rotates in relation to the first bevel gear 107 and the second bevel gear 105. The gear surfaces of the first bevel gear 107 and the second bevel gear 105 are helical, with a helix angle of... The direction determines the rotation direction of the gears. When the helix angles of the first bevel gear 107 and the second bevel gear 105 are opposite, the two rotation directions are left-handed and right-handed, and the transmission between them can achieve reverse rotation. The third bevel gear 110 drives the first bevel gear 107, the insert rod 106 and the impeller 102 to rotate in sequence. The second bevel gear 105 drives the rotating sleeve 104 and the blade 103 to rotate counterclockwise, so as to achieve uniform mixing of the liquid inside the barrel 1. The motor 109 is stopped by the control panel 205, and the control panel 205 causes the discharge solenoid valve 101 to discharge the material.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A mixer for easy quantitative proportioning, comprising a barrel (1), characterized in that: A dispensing box (2) is provided above the barrel (1); A control panel (205) is mounted on the top of the distribution box (2) by screws. A transfer solenoid valve (204) is threaded to one side of the distribution box (2), and a feed solenoid valve (201) is threaded to the other side of the distribution box (2). A bellows (203) is threaded to one side of the transfer solenoid valve (204). An electronic scale (202) is installed inside the distribution box (2), and a water level sensor (206) is mounted on the top of the electronic scale (202) by screws.

2. The mixer for easy quantitative proportioning according to claim 1, characterized in that: A fixing plate (111) is screwed onto the top of the barrel (1). A motor (109) is screwed onto the top of the fixing plate (111). A third bevel gear (110) is inserted into the front output shaft of the motor (109). A fixing ring (108) is snapped behind the third bevel gear (110). A first bevel gear (107) meshes above the third bevel gear (110), and a second bevel gear (105) meshes below the third bevel gear (110). A rotating shaft is screwed onto the bottom of the second bevel gear (105). The sleeve (104) has blades (103) welded to its outer wall. The sleeve (104) has a plug rod (106) fitted inside it. An impeller (102) is inserted below the plug rod (106). The outer wall of the barrel (1) is connected to a discharge solenoid valve (101) by a thread. The third bevel gear (110) forms a rotating structure through a motor (109). The first bevel gear (107) forms a rotating structure through the third bevel gear (110). The second bevel gear (105) forms a rotating structure through the third bevel gear (110).

3. The mixer for easy quantitative proportioning according to claim 2, characterized in that: The insert rod (106) forms a rotating structure through the first bevel gear (107), and the impeller (102) forms a rotating structure through the insert rod (106).

4. The mixer for easy quantitative proportioning according to claim 2, characterized in that: The rotating sleeve (104) forms a rotating structure through the second bevel gear (105), and the blade (103) forms a rotating structure through the rotating sleeve (104).

5. The mixer for easy quantitative proportioning according to claim 1, characterized in that: The control panel (205) is provided with several cable connections, and the control panel (205) is connected to the transfer solenoid valve (204), the control panel (205) is connected to the feed solenoid valve (201), the control panel (205) is connected to the electronic scale (202), the control panel (205) is connected to the water level sensor (206), and the control panel (205) is connected to the discharge solenoid valve (101).

6. The mixer for easy quantitative proportioning according to claim 1, characterized in that: The barrel (1) is provided with discharge solenoid valves (101) on both sides, and the opening size of the barrel (1) is consistent with the internal size of the discharge solenoid valve (101).

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