Nata de coco dicing device
By designing an automated coconut fiber cutting device, which utilizes a cylinder to drive the coordinated movement of the extrusion plate and the cutting blade, the problem of low efficiency in manual cutting is solved, achieving efficient and uniform cutting of coconut fiber and improving production efficiency and product consistency.
Patent Information
- Application Number
- CN202423015496.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing method of cutting coconut jelly relies on manual operation, which leads to low efficiency. Operator fatigue can easily cause uneven cutting, affecting the consistency of product appearance and taste. In addition, the processing speed is slow when dealing with a large number of coconut jelly pieces, reducing production efficiency.
Design a coconut fiber cutting device including components such as a first support frame, a disc, a storage box, a tray, a motor, a timing belt, a rotating rod, a cutting blade, a second support frame, a first cylinder, a first extrusion plate, a second guide rod, and a template. The device achieves automated lateral cutting and uniform dicing of coconut fiber by driving the extrusion plate and the cutting blade in coordination through the cylinder.
It significantly improves cutting speed and efficiency, ensures uniformity and accuracy of cutting, reduces the risk of manual intervention, and enhances production efficiency.
Smart Images

Figure CN223493430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, and in particular to a coconut fiber cutting device. Background Technology
[0002] A coconut jelly cutting device is a mechanical device specifically designed for processing coconut jelly, a cellulose gel substance produced by the fermentation of coconut water or coconut juice by Acetobacter xylinum. Due to its unique taste and nutritional value, it is widely used as an ingredient in desserts, beverages, and cooking. However, in order to make it more convenient to use in various food processing or sales, coconut jelly usually needs to be cut into pieces.
[0003] Existing methods for cutting coconut nut into pieces largely rely on manual operation. Traditional manual cutting is highly dependent on the operator's skill and physical strength. Prolonged repetitive labor easily leads to operator fatigue. In a fatigued state, the operator's control over cutting force and precision decreases, which not only weakens the uniformity of the cut but also directly affects the final product's appearance consistency and taste quality. Especially when dealing with large quantities of coconut nut, the slow processing speed of manual cutting further exacerbates delays in subsequent processing and distribution, thus significantly reducing overall production efficiency. Therefore, there is an urgent need for a highly efficient coconut nut cutting device. Utility Model Content
[0004] In order to overcome the shortcomings of the existing method of manually cutting coconut nut into pieces, which is inefficient, this utility model provides a highly efficient coconut nut cutting device.
[0005] The technical solution of this utility model: To solve the above-mentioned technical problems, this utility model provides a coconut fiber cutting device, including a first support frame, a disc, a storage box, a tray, a motor, a synchronous belt, a rotating rod, a cutting blade, a second support frame, a first cylinder, a first extrusion plate, a second guide rod, a template, a tray, and a support assembly. The disc is mounted on the top of the first support frame, and the storage box is connected to the disc. The tray is movably mounted at the bottom opening of the storage box. A support assembly that provides support for the tray is vertically mounted on the first support frame. The motor is mounted on the bottom of the disc, and a rotating rod is rotatably mounted at the center point of the bottom of the disc. A cutting blade is mounted on the upper end of the rotating rod, and a synchronous belt is provided between the lower end of the rotating rod and the output shaft of the motor. The cutting blade is located in the inner cavity of the disc and is used to cut the coconut fiber laterally to make it of uniform thickness. The first cylinder is mounted on the second support frame, and the movable end of the piston rod of the first cylinder is connected to the first extrusion plate. A template is provided below the first extrusion plate, and a second guide rod is provided on one side of the top of the template. The second guide rod slides through the first extrusion plate.
[0006] Preferably, it also includes a third guide rod, a second spring, a second extrusion plate, and a connecting plate. The third guide rod is symmetrically installed on the first extrusion plate near the storage box. The connecting plate is slidably installed on the third guide rod. A second spring is provided between the top of the third guide rod and the connecting plate. The second extrusion plate is installed at the bottom of the two connecting plates. The second extrusion plate is slidably engaged with the inner wall of the storage box.
[0007] Preferably, the support assembly includes a T-shaped support plate, a first guide rod, and a first spring. The first guide rod is symmetrically installed on the bottom of the disc, and the T-shaped support plate is slidably installed on the first guide rod. The T-shaped support plate is fixedly connected to the bottom of the tray, and the two ends of the T-shaped support plate slide through the first support frame. A first spring is provided between the first guide rod and the bottom of the T-shaped support plate.
[0008] Preferably, it also includes a second cylinder and a push plate. The second cylinder is installed at the bottom of the disc, and the movable end of the piston rod of the second cylinder is connected to the push plate, which can slide with the top of the tray.
[0009] Preferably, it also includes a collection box, with the collection box connected to the bottom of the template.
[0010] Preferably, the radius of the inner cavity of the disk is greater than the length of the cutting blade.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. This utility model utilizes the downward extension of the piston rod of the first cylinder to push the first extrusion plate downward. At this time, the first extrusion plate drives the third guide rod downward, causing the connecting plate and the second extrusion plate connected to its bottom to press tightly against the surface of the coconut fiber, thus pressing and fixing the coconut fiber. Subsequently, the motor is started, and the rotating rod is driven to rotate via the synchronous belt, driving the cutting blade to perform transverse cutting of the coconut fiber. After the coconut fiber is transversely cut, the first cylinder is started again, and the piston rod of the first cylinder extends downward, thereby pushing the first extrusion plate to slide downward along the second guide rod, causing the first extrusion plate to press down on the coconut fiber on the template, so that the coconut fiber passes through the template and is cut into uniform small pieces, thereby significantly improving the cutting speed and efficiency.
[0013] 2. This utility model presses down on the T-shaped support plate, which slides down along the first guide rod. At the same time, the first spring is compressed. When the tray moves down to the same height as the template, the piston rod of the second cylinder extends to the left, thereby pushing the push plate to push the horizontally cut coconut fiber pieces from the tray to the top of the template, facilitating further cutting, realizing the automation of cutting, and effectively improving work efficiency. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a three-dimensional structural cross-sectional view of the storage box and disc of this utility model.
[0016] Figure 3 This utility model Figure 2 Enlarged view of point A.
[0017] Figure 4 This is a three-dimensional structural cross-sectional view of the second cylinder, T-shaped support plate, and first support frame of this utility model.
[0018] Figure 5 This is a three-dimensional structural diagram of the storage box, the second extrusion plate, and the connecting plate of this utility model.
[0019] The labels in the attached diagram are as follows: 1. First support frame; 2. Second support frame; 3. First cylinder; 4. Disc; 5. Collection box; 6. Template; 7. Motor; 701. Synchronous belt; 702. Rotating rod; 703. Cutting blade; 8. Second cylinder; 801. Push plate; 9. T-shaped support plate; 901. First guide rod; 902. First spring; 10. First extrusion plate; 1001. Second guide rod; 1002. Third guide rod; 1003. Second spring; 11. Storage box; 1101. Tray; 12. Second extrusion plate; 13. Connecting plate. Detailed Implementation
[0020] To better understand the technical content of this utility model, specific embodiments are provided below, and the utility model will be further described in conjunction with the accompanying drawings.
[0021] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, a coconut fiber cutting device includes a first support frame 1, a disc 4, a storage box 11, a tray 1101, a motor 7, a synchronous belt 701, a rotating rod 702, a cutting blade 703, a second support frame 2, a first cylinder 3, a first extrusion plate 10, a second guide rod 1001, a template 6, a tray 1101, and a support assembly. The first support frame 1 provides structural support for the entire device. The disc 4 is mounted on the top of the first support frame 1, and the storage box 11 is connected to the disc 4 for storing coconut fibers to be cut. The tray 1101 is movably mounted at the bottom opening of the storage box 11. A support assembly that provides support for the tray 1101 is vertically detachable on the first support frame 1. The motor 7 is mounted on the bottom of the disc 4, and the rotating rod 702 is rotatably mounted at the center point of the bottom of the disc 4. The cutting blade 703 is mounted on the upper end of the rotating rod 702. The motor 7 provides power so that the cutting blade 703 can quickly... The rotating mechanism rotates rapidly to cut the coconut fiber. A synchronous belt 701 is installed between the lower end of the rotating rod 702 and the output shaft of the motor 7. The synchronous belt 701 ensures that the rotational motion of the motor 7 is smoothly transmitted to the cutting blade 703. The inner radius of the disc 4 is larger than the length of the cutting blade 703. The cutting blade 703 is used to cut the coconut fiber horizontally to make its thickness uniform. A first cylinder 3 is installed on the second support frame 2. The movable end of the piston rod of the first cylinder 3 is connected to the first extrusion plate 10. A template 6 is provided below the first extrusion plate 10. A second guide rod 1001 is provided on the top left side of the template 6. The second guide rod 1001 slides through the first extrusion plate 10. Under the drive of the first cylinder 3, the first extrusion plate 10 continues to press down after making horizontal cuts, so that the coconut fiber pieces pass through the holes of the template 6 to form uniform small pieces. The second guide rod 1001 guides the first extrusion plate 10 to move up and down to prevent deviation.
[0022] like Figure 5 As shown, it also includes a third guide rod 1002, a second spring 1003, a second extrusion plate 12, and a connecting plate 13. The third guide rod 1002 is symmetrically installed on the right side of the first extrusion plate 10. The third guide rod 1002 provides guidance for the connecting plate 13, ensuring that it moves in a straight line. The connecting plate 13 is slidably installed on the third guide rod 1002. When the first extrusion plate 10 drives the third guide rod 1002 downward, it also drives the connecting plate 13 downward. The second spring 1003 is provided between the top of the third guide rod 1002 and the connecting plate 13. When the piston rod of the first cylinder 3 retracts upward and resets, the elastic force of the second spring 1003 causes the connecting plate 13 to automatically reset. The second extrusion plate 12 is installed at the bottom of both connecting plates 13. The second extrusion plate 12 is slidably engaged with the inner wall of the storage box 11. When the second extrusion plate 12 slides downward along the inner wall of the storage box 11, the second extrusion plate 12 is in close contact with the surface of the coconut fiber, ensuring that the coconut fiber will not move during the cutting process, thereby ensuring the uniformity and accuracy of the cutting.
[0023] like Figure 4As shown, the support assembly includes a T-shaped support plate, a first guide rod 901, and a first spring 902. The first guide rod 901 is symmetrically installed on the bottom of the disc 4, and the T-shaped support plate is slidably installed on the first guide rod 901. The first guide rod 901 provides guidance to ensure the stability of the T-shaped support plate during the lifting process and avoid swaying or deviation. The T-shaped support plate is fixedly connected to the bottom of the tray 1101. The movement of the T-shaped support plate 901 can drive the tray 1101 to rise or fall. The two ends of the T-shaped support plate slide through the first support frame 1. The support assembly can be adjusted by manually pressing the T-shaped support plate. A first spring 902 is provided between the first guide rod 901 and the bottom of the T-shaped support plate. When the tray 1101 descends to the bottom, the first spring 902 is compressed and stores energy. When the first cylinder 3 retracts upward to reset, the rebound of the first spring 902 drives the T-shaped support plate 9 and the tray 1101 connected to it to rise and return to the initial position, preparing for the next cutting.
[0024] like Figure 3 and Figure 4 As shown, it also includes a second cylinder 8 and a push plate 801. The second cylinder 8 is installed at the bottom of the disc 4. The movable end of the piston rod of the second cylinder 8 is connected to the push plate 801. The push plate 801 can slide with the top of the tray 1101. When the piston rod of the second cylinder 8 extends to the left, it pushes the push plate 801 to push the horizontally cut coconut fiber pieces from the tray 1101 to the top of the template 6, so that they are separated from the tray 1101 and enter the collection box 5 for further processing.
[0025] like Figure 2 As shown, a collection box 5 is connected below the template 6. The cut coconut fiber pieces can fall accurately into the collection box 5 below the template 6 to avoid scattering and facilitate subsequent unified collection and processing.
[0026] When it is necessary to cut coconut fiber, firstly, place the coconut fiber to be cut in the storage box 11, start the first cylinder 3, and push the first extrusion plate 10 downward. At this time, the first extrusion plate 10 drives the third guide rod 1002 downward, so that the connecting plate 13 and the second extrusion plate 12 connected to its bottom are in close contact with the surface of the coconut fiber, pressing down and fixing the coconut fiber, which is convenient for cutting. Then, start the motor 7, and drive the rotating rod 702 to rotate through the synchronous belt 701, which drives the cutting blade 703 to make the first horizontal cut of the coconut fiber. After the cut is completed, press down the T-shaped support plate 9. The T-shaped support plate 9 slides down along the first guide rod 901. At the same time, the first spring 902 is compressed. When the tray 1101 moves down to the same height as the template 6, the piston rod of the second cylinder 8 extends to the left, thereby pushing the push plate 801 to push the horizontally cut coconut fiber block from the tray 1101 to the top of the template 6. Then, the piston rod of the second cylinder 8... After retracting to the right and resetting, releasing the downward pressure of the T-shaped support plate 9, the T-shaped support plate 9 and the tray 1101 move upward and reset under the elastic force of the first spring 902. The first cylinder 3 is restarted, and the piston rod of the first cylinder 3 extends downward, thereby pushing the first extrusion plate 10 to slide downward along the second guide rod 1001, so that the first extrusion plate 10 presses down on the coconut fiber on the template 6, so that the coconut fiber passes through the template 6 and is cut into uniform small pieces. The above steps are repeated, that is, the motor 7 is restarted to drive the cutting blade 703 to cut the coconut fiber laterally, and then the first cylinder 3 presses down to further cut the coconut fiber on the template 6. This cycle continues until all the coconut fiber is precisely cut into the required size. The collection box 5 below the template 6 seamlessly receives the uniform coconut fiber pieces formed after being cut by the template 6, avoiding the efficiency loss and injury risk that may be caused by manual intervention, and also facilitating subsequent packaging or further processing.
[0027] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A coconut fiber cutting device, comprising a first support frame (1), a disc (4), a storage box (11), a motor (7), a timing belt (701), a rotating rod (702), and a cutting blade (703), wherein the disc (4) is mounted on the top of the first support frame (1), the storage box (11) is connected to the disc (4), the motor (7) is mounted on the bottom of the disc (4), the rotating rod (702) is rotatably mounted at the center point of the bottom of the disc (4), the cutting blade (703) is mounted on the upper end of the rotating rod (702), the timing belt (701) is provided between the lower end of the rotating rod (702) and the output shaft of the motor (7), and the cutting blade (703) is located in the inner cavity of the disc (4) for transversely cutting the coconut fiber to make its thickness uniform, characterized in that, It also includes a second support frame (2), a first cylinder (3), a first extrusion plate (10), a second guide rod (1001), a template (6), a tray (1101), and a support assembly. The first cylinder (3) is installed on the second support frame (2). The movable end of the piston rod of the first cylinder (3) is connected to the first extrusion plate (10). The template (6) is provided below the first extrusion plate (10). The second guide rod (1001) is provided on one side of the top of the template (6). The second guide rod (1001) slides through the first extrusion plate (10). The tray (1101) is movably provided at the bottom opening of the storage box (11). The support assembly that provides support for the tray (1101) is provided on the first support frame (1) in a lifting manner.
2. The coconut fiber cutting device according to claim 1, characterized in that, It also includes a third guide rod (1002), a second spring (1003), a second extrusion plate (12), and a connecting plate (13). The third guide rod (1002) is symmetrically installed on the first extrusion plate (10) near the storage box (11). The connecting plate (13) is slidably installed on the third guide rod (1002). The second spring (1003) is provided between the top of the third guide rod (1002) and the connecting plate (13). The second extrusion plate (12) is installed at the bottom of the two connecting plates (13). The second extrusion plate (12) is slidably engaged with the inner wall of the storage box (11).
3. The coconut fiber cutting device according to claim 2, characterized in that, The support assembly includes a T-shaped support plate, a first guide rod (901) and a first spring (902). The first guide rod (901) is symmetrically installed on the bottom of the disc (4). The T-shaped support plate is slidably installed on the first guide rod (901). The T-shaped support plate is fixedly connected to the bottom of the tray (1101). The two ends of the T-shaped support plate slide through the first support frame (1). The first spring (902) is provided between the first guide rod (901) and the bottom of the T-shaped support plate.
4. The coconut fiber cutting device according to claim 3, characterized in that, It also includes a second cylinder (8) and a push plate (801). The second cylinder (8) is installed at the bottom of the disc (4). The movable end of the piston rod of the second cylinder (8) is connected to the push plate (801). The push plate (801) can slide with the top of the tray (1101).
5. A coconut fiber cutting device according to claim 4, characterized in that, It also includes a collection box (5), and the template (6) is connected to the collection box (5) below.
6. The coconut fiber cutting device according to claim 4, characterized in that, The inner radius of the disk (4) is greater than the length of the cutting blade (703).