Adjustable vertical mortar mixer

By designing adjustable mixing and hopper units, the problems of fixing the mixing drum and dust splashing in vertical mortar mixers have been solved, thereby improving mixing efficiency and safety.

CN223493546UActive Publication Date: 2025-10-31SHANDONG XINGJIEBANG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422359225.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-10-31
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing vertical mortar mixers have fixed mixing drum sizes that cannot be adjusted, and dust is easily generated during the mixing process, posing a safety hazard.

Method used

An adjustable vertical mortar mixer was designed, including an adjustable mixing unit and a hopper unit. The mixing frame is fixed by locking bolts and nuts. A rotary drive and clamping components are used to ensure the stable installation of the mixing hopper, and a protective cover is used to prevent dust from splashing.

Benefits of technology

It enables the replacement of mixing hoppers as needed, improving mixing efficiency and quality, preventing dust splashing, reducing safety risks, and minimizing environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable vertical mortar mixer which comprises a rack body, a mixing unit and a stock bin unit, the mixing unit and the stock bin unit are arranged on the rack body, and the mixing unit is movably connected with the stock bin unit. Through the mode, the adjustable vertical mortar mixer disclosed by the utility model not only can be used for accurately clamping and mounting different mixing bins so as to meet different use requirements and improve the mixing efficiency and quality, but also can be used for effectively preventing materials and dust from splashing and overflowing and reducing the pollution to the surrounding environment; and the safety of the product is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mortar mixer technology, and in particular to an adjustable vertical mortar mixer. Background Technology

[0002] A vertical mortar mixer is a machine that mixes cement, sand and gravel aggregates and water to make mortar mixture. It is mainly used in the construction industry, colleges and universities, scientific research units, quality inspection departments and other places to conduct mortar strength tests.

[0003] However, existing vertical mortar mixers still have the following drawbacks:

[0004] 1. The mixing bowl of the mixer is of a fixed size and cannot be changed or adjusted according to actual needs;

[0005] 2. During the mixing process, mortar or dust can easily splash, and when the mixing blades are running at high speed, accidental contact by the user can cause serious safety problems. Utility Model Content

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] An adjustable vertical mortar mixer is provided, comprising: a frame body, a mixing unit, and a hopper unit.

[0008] The mixing unit includes a mixing frame, a frame base, locking slotted holes, locking screw holes, locking bolts, locking nuts, a mixer, and a mixing driver. The mixer is mounted on top of the mixing frame, and the mixing driver drives the mixer to rotate and mix. The lower part of the mixing frame is connected to the frame base. Multiple locking screw holes are provided on the frame base. The frame body has locking slotted holes corresponding to the locking screw holes. The locking bolt passes through the locking slotted holes and the locking screw holes and connects to the locking nut to lock the frame base onto the frame body.

[0009] The hopper unit includes a base, a rotating table, a rotary drive unit, a contouring limiting groove, a clamping part, a translation drive unit, an elastic buffer pad, and a protective cover. The base is mounted on the frame body, and the rotating table is movably connected to the base. The rotary drive unit drives the rotating table to rotate on the base. The rotating table is provided with the contouring limiting groove for placing the mixing hopper. The clamping part is movably mounted on the outside of the contouring limiting groove and moves back and forth under the action of the translation drive unit to clamp or release the mixing hopper. The inner wall of the clamping part is provided with the elastic buffer pad that is in close contact with the mixing hopper. The bottom of the protective cover is movably connected to the clamping part, and its top is bent inward and extended to form a cover that covers the top opening of the mixing hopper.

[0010] In a preferred embodiment of the present invention, the bottom of the frame body is provided with rollers.

[0011] In a preferred embodiment of the present invention, a push-pull handrail is provided on the side of the frame body.

[0012] In a preferred embodiment of the present invention, the agitator includes an agitation connecting shaft whose upper end is connected to the agitation fixing frame and whose lower end extends into the agitation hopper, and a plurality of agitation blades disposed on the agitation connecting shaft.

[0013] In a preferred embodiment of the present invention, a plurality of contouring limiting grooves are arranged sequentially from top to bottom on the rotating platform, and the diameter of the contouring limiting grooves decreases sequentially from top to bottom.

[0014] In a preferred embodiment of the present invention, the rotary drive unit is detachably connected to the rotary table, and the bottom surface of the rotary table is slidably connected to the base via bearings or guide rails.

[0015] In a preferred embodiment of this utility model, the translation drive unit adopts a bidirectional lead screw, and the clamping part includes a left clamping part and a right clamping part. The bidirectional lead screw is disposed on the base, and each of the two lead screw nuts in the bidirectional lead screw is connected to a clamping part, so that the lead screw nut and the clamping part can move back and forth synchronously through the rotation of the lead screw in the bidirectional lead screw to clamp or release the mixing hopper.

[0016] In a preferred embodiment of the present invention, the translation drive unit includes a guide groove, a push block, and a translation cylinder. A plurality of guide grooves are provided on the base outside the contour limiting groove. Each guide groove is movably connected to the lower part of a push block. Each push block is provided with a clamping part. The translation cylinder drives the clamping part to move back and forth through the push block.

[0017] In a preferred embodiment of the present invention, a contoured pressing surface is provided on the inner wall of the clamping part.

[0018] In a preferred embodiment of the present invention, the cover is provided with a clearance groove, and when the protective cover is closed under the action of the clamping part, the multiple clearance grooves form a clearance hole that cooperates with the stirrer. The protective cover or the cover is also provided with an observation port and a feeding port.

[0019] The beneficial effects of this utility model are: it can not only accurately clamp and install different mixing hoppers to meet different usage needs and improve mixing efficiency and quality, but also effectively prevent material and dust from splashing and overflowing, reduce pollution to the surrounding environment, and improve product safety. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0021] Figure 1 This is a schematic diagram of a preferred embodiment of an adjustable vertical mortar mixer according to the present invention;

[0022] Figure 2 This is a partial structural schematic diagram of a preferred embodiment of an adjustable vertical mortar mixer according to the present invention. Detailed Implementation

[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] Please see Figure 1-2 The embodiments of this utility model include:

[0025] An adjustable vertical mortar mixer has the following structure: a frame body 1, a mixing unit 2, and a hopper unit 3. The mixing unit and the hopper unit are mounted on the frame body and are movably connected to each other.

[0026] Preferably, the bottom of the frame body is provided with rollers 11.

[0027] In a further preferred embodiment, a push-pull armrest 12 is provided on the side of the frame body.

[0028] The stirring unit 2 includes a stirring fixing frame 21, a fixing frame base 22, a locking waist-shaped hole, a locking screw hole, a locking bolt, a locking nut, a stirrer 23, and a stirring driver.

[0029] A stirring bracket and multiple locking screw holes are provided on the bracket base, with the locking screw holes located on the outer periphery of the stirring bracket. The frame body has multiple sets of locking slotted holes. Locking bolts pass through these slotted holes and locking screw holes and connect to locking nuts to secure the bracket base to the frame body. The upper end of the stirrer is rotatably connected to the stirring bracket. The stirring driver is located on top of the stirring bracket and connected to the stirrer to drive its rotation.

[0030] When the position of the agitator needs to be adjusted (especially after changing the hopper), the locking nut and locking bolt can be loosened, and then the position of the fixed frame base can be moved back and forth. When it is adjusted to the appropriate position, the locking nut and bolt can be tightened.

[0031] More preferably, the agitator includes an agitation connecting shaft whose upper end is connected to the agitation fixing frame and whose lower end extends into the hopper, and a plurality of agitation blades disposed on the agitation connecting shaft.

[0032] More preferably, the stirring actuator can adopt a common driving structure such as a motor.

[0033] The hopper unit 3 includes a mixing hopper 31, a base 32, a rotating table 33, a rotating drive unit 39, a contour limiting groove 34, a clamping part 35, and a protective cover 36.

[0034] The base is mounted on the frame body, and the rotary table is movably connected to the base. The output end of the rotary drive unit is connected to the bottom surface of the rotary table to drive the rotary table to rotate on the base. The top surface of the rotary table is provided with a contouring limiting groove, and the lower part of the mixing hopper is movably mounted in the contouring limiting groove.

[0035] More preferably, the rotary drive unit can adopt a common drive structure such as a motor.

[0036] Preferably, the rotary table and the rotary drive unit are detachably connected to facilitate the replacement of different rotary tables. Multiple contouring limiting grooves of different sizes can be arranged concentrically on the rotary table from top to bottom, that is, the diameter of the contouring limiting grooves decreases from top to bottom. This not only allows for the placement of different mixing hoppers, but also eliminates the need to replace the rotary table.

[0037] In a further preferred embodiment, the bottom surface of the rotary table is rotatably connected to the base via bearings to improve the smoothness and stability of the rotary table's rotation.

[0038] The clamping part is movably mounted on the base outside the contour limiting groove to move closer to or further away from the mixing hopper, thereby clamping or releasing the mixing hopper. An elastic buffer pad is provided on the inner wall of the clamping part. Specific Implementation

[0039] The clamping part includes a left clamping part and a right clamping part. The bidirectional lead screw 37 is mounted on the base through a bearing seat. The left clamping part and the right clamping part are respectively connected to two lead screw nuts on the bidirectional lead screw, so that the rotation of the lead screw in the bidirectional lead screw drives the lead screw nuts and the clamping part to move back and forth synchronously, so as to clamp or release the mixing hopper. Specific Implementation

[0040] The base is provided with multiple guide grooves, and each guide groove is movably connected to a clamping part, that is, the bottom of the clamping part is slidably connected to the guide groove.

[0041] The clamping part can move back and forth under the action of a translational actuator such as a cylinder. Alternatively, an adjusting slotted hole can be provided on the guide groove / clamping part, and an adjusting screw hole can be provided on the clamping part / guide groove. Then, the adjusting bolt is passed through the adjusting slotted hole and the adjusting screw hole and connected to the adjusting nut to fix the clamping part.

[0042] In a further preferred embodiment, the inner wall of the clamping part is provided with a contoured pressing surface, which can be set and adjusted according to the shape of the outer wall of the mixing hopper, and can specifically adopt an arc-shaped or planar structure.

[0043] Further preferably, the clamping part can be disassembled for maintenance and replacement.

[0044] The bottom of the protective cover is movably connected to the clamping part, and its upper part extends toward the mixing hopper to form a top cover 38, thereby covering the top opening of the mixing hopper.

[0045] Further preferably, the top cover is provided with clearance grooves. After the clamping part is clamped, multiple clearance grooves can form clearance holes that allow the agitator to pass through and move. An observation port and a feeding port can also be provided to meet different usage needs.

[0046] More preferably, the protective cover can be an inverted L-shaped structure.

[0047] Preferably, the bottom of the protective cover can be connected to the clamping part by means of screw fixing, plugging, or other methods. For example, the upper part of the clamping part is provided with a slot, and the lower part of the protective cover can be plugged into the slot for fixation.

[0048] When it is necessary to replace the mixing hopper, first remove the clamping part outward to keep it away from the outer wall of the mixing hopper. After taking the mixing hopper out of the contour limiting groove, place the new mixing hopper in the corresponding contour limiting groove. Adjust the clamping part so that it is close to and tightly attached to the outer wall of the mixing hopper to fix the mixing hopper. At the same time, the protective cover will gradually move closer under the action of the clamping part to cover the opening of the mixing hopper.

[0049] The beneficial effects of this adjustable vertical mortar mixer are:

[0050] 1. Not only can different mixing bins be replaced according to actual usage needs, but the mixing bins can also be precisely and stably clamped and positioned to prevent displacement and detachment during operation, thereby improving mixing efficiency and quality;

[0051] 2. By setting up a protective cover, it is possible to effectively prevent the splashing and spillage of materials and dust, reduce pollution to the surrounding environment, prevent user misoperation, and improve product safety.

[0052] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An adjustable vertical mortar mixer, characterized in that, include: The machine frame, mixing unit, and hopper unit are all components of the machine. The mixing unit includes a mixing frame, a frame base, locking slotted holes, locking screw holes, locking bolts, locking nuts, a mixer, and a mixing driver. The mixer is mounted on top of the mixing frame, and the mixing driver drives the mixer to rotate and mix. The lower part of the mixing frame is connected to the frame base. Multiple locking screw holes are located on the frame base. The frame body has locking slotted holes corresponding to the locking screw holes. The locking bolt passes through the locking slotted holes and the locking screw holes and connects to the locking nut to secure the frame base to the frame body. The hopper unit includes a base, a rotating table, a rotary drive unit, a contouring limiting groove, a clamping part, a translation drive unit, an elastic buffer pad, and a protective cover. The base is mounted on the frame body, and the rotating table is movably connected to the base. The rotary drive unit drives the rotating table to rotate on the base. The rotating table is provided with the contouring limiting groove for placing the mixing hopper. The clamping part is movably mounted on the outside of the contouring limiting groove and moves back and forth under the action of the translation drive unit to clamp or release the mixing hopper. The inner wall of the clamping part is provided with the elastic buffer pad that is in close contact with the mixing hopper. The bottom of the protective cover is movably connected to the clamping part, and its top is bent inward and extended to form a cover that covers the top opening of the mixing hopper.

2. The adjustable vertical mortar mixer according to claim 1, characterized in that, The bottom of the frame body is equipped with casters.

3. The adjustable vertical mortar mixer according to claim 1, characterized in that, The frame body is equipped with push-pull handrails on its side.

4. An adjustable vertical mortar mixer according to claim 1, characterized in that, The agitator includes an agitation connecting shaft whose upper end is connected to the agitation fixing frame and whose lower end extends into the agitation hopper, as well as several agitation blades disposed on the agitation connecting shaft.

5. An adjustable vertical mortar mixer according to claim 1, characterized in that, The rotating platform is provided with a plurality of contouring limiting grooves from top to bottom, and the diameter of the contouring limiting grooves decreases from top to bottom.

6. An adjustable vertical mortar mixer according to claim 1, characterized in that, The rotary drive unit is detachably connected to the rotary table, and the bottom surface of the rotary table is slidably connected to the base via bearings or guide rails.

7. An adjustable vertical mortar mixer according to claim 1, characterized in that, The translation drive unit adopts a bidirectional lead screw, and the clamping part includes a left clamping part and a right clamping part. The bidirectional lead screw is set on the base, and each of the two lead screw nuts in the bidirectional lead screw is connected to a clamping part, so that the rotation of the lead screw in the bidirectional lead screw drives the lead screw nut and the clamping part to move back and forth synchronously, so as to clamp or release the mixing hopper.

8. An adjustable vertical mortar mixer according to claim 1, characterized in that, The translation drive unit includes a guide slide, a push block, and a translation cylinder. Multiple guide slides are provided on the base outside the contour limiting groove. Each guide slide is movably connected to the lower part of a push block. Each push block is provided with a clamping part. The translation cylinder drives the clamping part to move back and forth through the push block.

9. An adjustable vertical mortar mixer according to claim 1, characterized in that, The inner wall of the clamping part is provided with a contoured pressing surface.

10. An adjustable vertical mortar mixer according to claim 1, characterized in that, The cover is provided with clearance grooves, and when the protective cover is closed under the action of the clamping part, multiple clearance grooves form clearance holes that cooperate with the agitator. The protective cover or cover is also provided with an observation port and a feeding port.