Productivity detection system of printing machine

Abstract

The utility model discloses a productivity detection system for a printing machine, which comprises a raw paper consumption detection end, a printing machine yield detection end, a finished product warehousing quantity detection end, a waste paper quantity detection end, a switch and a central control end, and the central control end is communicated with the switch and used for controlling the operation of the system. The body paper consumption detection end collects body paper consumption data and is communicated with the switch through the body paper end computer, the printing machine yield detection end collects output data of a single printing machine and is communicated with the switch through the packaging end computer, and the finished product warehousing detection end collects finished product yield data and is communicated with the switch through the finished product end computer. According to the utility model, the multi-dimensional data acquisition is combined with the unified management of the central control end, so that the real-time monitoring and the comprehensive data analysis of the whole printing production process are realized.

Description

Technical Field

[0001] This utility model belongs to the field of printing technology and discloses a printing press capacity detection system. Background Technology

[0002] In the printing industry, production efficiency, cost control, and product quality are crucial factors in a company's competitiveness. Traditional production management methods typically rely on manual statistics and record-keeping, which is not only prone to errors but also makes it difficult to monitor production data in real time. Furthermore, because the printing production process involves multiple stages, such as raw paper usage, printing press output, finished product warehousing, and waste paper disposal, the lack of a unified data collection and management system hinders the effective integration of data from each stage, impacting the efficiency of production management and the scientific basis of decision-making.

[0003] While some existing production management systems can partially automate data collection and processing, these systems often have limited functionality and cannot comprehensively cover all key aspects of the production process, particularly in areas such as raw paper usage, printing press output, finished product warehousing, and waste paper disposal, failing to provide a complete solution. Furthermore, existing systems lack effective connectivity and coordination between data acquisition devices at different stages, compromising data accuracy and real-time performance, thus limiting the system's practicality and reliability. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a printing press capacity detection system.

[0005] The technical solution provided by this utility model is as follows:

[0006] A printing press capacity detection system includes a raw paper consumption detection terminal, a printing press output detection terminal, a finished product warehousing quantity detection terminal, a waste paper quantity detection terminal, a switch, and a central control terminal. The central control terminal is connected to the switch for controlling the operation of the system.

[0007] The raw paper usage detection terminal collects raw paper usage data and connects the collected data to the switch via the raw paper terminal computer.

[0008] The printing machine output detection terminal collects output data for a single printing machine and connects the collected data to the switch via the packaging terminal computer.

[0009] The finished product warehousing inspection terminal collects finished product output data and connects the collected data to the switch via the finished product terminal computer.

[0010] The waste paper quantity detection terminal collects waste paper generation data and connects the collected data to the switch via a serial port server.

[0011] In some embodiments, the raw paper usage detection end includes a raw paper packaging peeling and weighing platform and a first barcode scanner. The raw paper packaging peeling and weighing platform peels and weighs the raw paper rolls. The raw paper rolls are provided with a first barcode that works with the first barcode scanner. The first barcode scanner is electrically connected to the computer at the raw paper end.

[0012] In some implementations, the printing machine output detection end includes a packaging weighing platform and a second barcode scanner. The packaging weighing platform packages and weighs the production paper rolls produced by a single printing machine. The production paper roll packaging is equipped with a second barcode that works in conjunction with the second barcode scanner, which is electrically connected to the packaging end computer.

[0013] In some implementations, the finished product warehousing inspection terminal includes a weighing platform and a third barcode scanner. The weighing platform weighs the finished paper rolls to be warehoused, and the finished paper rolls are equipped with a third barcode that works in conjunction with the third barcode scanner. The third barcode scanner is electrically connected to the finished product terminal computer.

[0014] In some implementations, the waste paper quantity detection terminal includes a waste paper weighing platform with three fences. A weight transmitter is installed at the bottom of the waste paper weighing platform to weigh the waste paper. The weight transmitter is electrically connected to a serial port server.

[0015] In some implementations, the waste paper weighing platform is equipped with casters at the bottom and a handrail on one side.

[0016] In some implementations, the central control unit is connected to the display unit, which is a dashboard that displays the system's operating status.

[0017] In summary, the beneficial effects of this utility model are as follows:

[0018] This system, through multi-dimensional data collection from raw paper consumption detection terminals, printing press output detection terminals, finished product warehousing quantity detection terminals, and waste paper quantity detection terminals, combined with unified management at the central control terminal, achieves real-time monitoring and comprehensive data analysis of the entire printing production process. This system not only improves the accuracy and real-time nature of production data but also effectively controls production costs and improves production quality, providing scientific data support for enterprise production management. Attached Figure Description

[0019] Figure 1 This is a diagram of the printing press capacity detection system of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the paper consumption detection end of this system;

[0021] Figure 3 This is a schematic diagram of the printing machine output detection end of this system;

[0022] Figure 4 This is a schematic diagram of the finished product warehousing quantity detection terminal of this system;

[0023] Figure 5 This is a schematic diagram of the waste paper quantity detection end of this system;

[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the waste paper quantity detection end of this system.

[0025] The attached figures are labeled as follows:

[0026] 10. Paper packaging peeling and weighing platform; 11. First barcode scanner; 12. Paper roll; 13. First barcode;

[0027] 20. Packaging weighing platform; 21. Second barcode scanner; 22. Paper roll production line; 23. Second barcode;

[0028] 30. Weighing platform for incoming goods; 31. Third barcode scanner; 32. Finished paper rolls; 33. Third barcode;

[0029] 40. Waste paper weighing platform; 41. Fence; 42. Weight transmitter; 43. Waste paper; 44. Casters; 45. Handrail. Detailed Implementation

[0030] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.

[0031] like Figure 1-6 As shown, a printing press capacity detection system includes a raw paper consumption detection terminal, a printing press output detection terminal, a finished product warehousing quantity detection terminal, a waste paper quantity detection terminal, a switch, and a central control terminal. The central control terminal is connected to the switch for controlling the operation of the system.

[0032] The system includes: a raw paper consumption detection terminal for collecting raw paper consumption data and recording raw material costs during production; a printing machine output detection terminal for collecting output data for a single printing machine, which allows for the assessment of the operating status of each machine and facilitates subsequent maintenance and repair; a finished product warehousing detection terminal for collecting finished product output data and recording the quantity of finished paper rolls 32 that have been packaged and entered the warehouse, which represents the production output; and a waste paper quantity detection terminal for collecting waste paper generation data, which records the amount of defective or defective products that cannot be converted into finished products during the printing process, facilitating waste paper statistics and reuse.

[0033] The raw paper consumption detection terminal collects data and connects it to the switch via the raw paper terminal computer; the printing machine output detection terminal collects data and connects it to the switch via the packaging terminal computer; the finished product warehousing detection terminal collects data and connects it to the switch via the finished product terminal computer; and the waste paper quantity detection terminal collects data and connects it to the switch via the serial port server.

[0034] The switch is used to forward data from the serial port server to the central control unit. The central control unit is used to control the operation of the system. It is responsible for integrating, processing, and finally displaying the data.

[0035] In a preferred embodiment, the raw paper usage detection end includes a raw paper packaging peeling and weighing platform 10 and a first barcode scanner 11. The raw paper packaging peeling and weighing platform peels and weighs the raw paper roll 12. The raw paper roll 12 is provided with a first barcode 13 that cooperates with the first barcode scanner 11. The first barcode scanner 11 is electrically connected to the computer at the raw paper end.

[0036] Specifically, the paper packaging peeling weighing platform 10 has a weighing platform and a packaging peeling device. Its specific peeling structure is existing technology and will not be described in detail in this application. During operation, the staff first scans the first barcode 13 with the first barcode scanner 11, then peels the paper roll 12 of the paper using the packaging peeling device, and then weighs it. The weighing data and the scanning data are matched with the paper roll 12 of the paper. The matching data is transmitted to the switch through the paper terminal computer.

[0037] Furthermore, the printing machine output detection end includes a packaging weighing platform 20 and a second barcode scanner 21. The packaging weighing platform 20 packages and weighs the production paper rolls 22 produced by a single printing machine. The production paper rolls 22 are packaged with a second barcode 23 that works in conjunction with the second barcode scanner 21. The second barcode scanner 21 is electrically connected to the packaging end computer.

[0038] Specifically, the packaging weighing platform 20 has a weighing platform and a packaging device. Its specific packaging structure is existing technology and will not be described in detail in this application. During operation, the production paper roll 22 is weighed first, and then the staff operates the packaging structure to package the production paper roll 22. Finally, the third barcode scanner 21 is used to scan the second barcode 13. The weighing data and the scanning data are matched with the production paper roll 22. The matching data is transmitted to the switch through the packaging terminal computer.

[0039] The finished product warehousing inspection terminal includes a warehousing weighing platform 30 and a third barcode scanner 31. The warehousing weighing platform 30 weighs the finished paper rolls 32 to be warehoused. The finished paper rolls 32 are equipped with a third barcode 33 that works with the third barcode scanner 31. The third barcode scanner 31 is electrically connected to the finished product terminal computer.

[0040] Specifically, the inbound weighing platform 30 has a weighing platform, and the weighing data is matched with the finished paper roll 32. The matching data is transmitted to the switch through the finished product terminal computer.

[0041] The waste paper quantity detection terminal includes a waste paper weighing platform 40, which is equipped with three-sided railings 41. A weight transmitter 42 is installed at the bottom of the waste paper weighing platform 40 for weighing the waste paper 43. The weight transmitter 42 is electrically connected to a serial port server. The bottom of the waste paper weighing platform 40 is equipped with casters 44, and a handrail 45 is installed on one side of the waste paper weighing platform 40.

[0042] Specifically, the three-sided fence 41 is used to prevent waste paper 43 from falling during transportation. The omnidirectional wheels 44 and handrails 45 facilitate the transport of waste paper weighing platform 40 to each printing press inspection platform to receive waste paper 43. The weight transmitter 42 weighs the waste paper 43 and is electrically connected to the serial port server.

[0043] As a further optimized implementation method, the central control terminal is connected to the display terminal, which is a dashboard that displays the system's operating status.

[0044] The dashboard is used to display the energy consumption status of each module in the factory area. It can be located in the factory display area or in the office area, so that staff can see the status of each detection terminal at any time, which improves the control of production costs.

[0045] It should be noted that implementations not shown or described in the accompanying drawings or the main text of the specification are all forms known to those skilled in the art and are not described in detail. Furthermore, the definitions of the elements and methods described above are not limited to the various specific structures, shapes, or methods mentioned in the embodiments.

[0046] It should also be noted that this document may provide examples of parameters containing specific values, but these parameters need not be exactly equal to the corresponding values, but can approximate the corresponding values ​​within acceptable error tolerances or design constraints. Directional terms mentioned in the embodiments, such as "up," "down," "front," "back," "left," "right," "inner," and "outer," are only for reference to the directions in the accompanying drawings and are not intended to limit the scope of protection of this application.

[0047] The foregoing description illustrates and describes preferred embodiments of the present invention. As previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or related technical or knowledge. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A printing press capacity detection system, characterized in that, It includes a raw paper consumption detection terminal, a printing machine output detection terminal, a finished product warehousing quantity detection terminal, a waste paper quantity detection terminal, a switch, and a central control terminal. The central control terminal is connected to the switch to control the operation of the system. The paper usage detection terminal collects paper usage data and connects the collected data to the switch via the paper terminal computer. The printing machine output detection terminal collects output data of a single printing machine and connects the collected data to the switch through the packaging terminal computer; The finished product warehousing inspection terminal collects finished product output data and connects the collected data to the switch via the finished product terminal computer. The waste paper quantity detection terminal collects waste paper generation data and connects the collected data to the switch via a serial port server.

2. The printing press capacity detection system according to claim 1, characterized in that, The paper usage detection end includes a paper packaging peeling and weighing platform (10) and a first barcode scanner (11). The paper packaging peeling and weighing platform (10) peels and weighs the paper roll (12). The paper roll (12) is provided with a first barcode (13) that works with the first barcode scanner (11). The first barcode scanner (11) is electrically connected to the paper end computer.

3. The printing press capacity detection system according to claim 1, characterized in that, The printing machine output detection end includes a packaging weighing platform (20) and a second barcode scanner (21). The packaging weighing platform (20) packages and weighs the production paper rolls (22) produced by a single printing machine. The production paper rolls (22) are packaged with a second barcode (23) that works with the second barcode scanner (21). The second barcode scanner (21) is electrically connected to the computer at the packaging end.

4. The printing press capacity detection system according to claim 1, characterized in that, The finished product warehousing inspection terminal includes a warehousing weighing platform (30) and a third barcode scanner (31). The warehousing weighing platform (30) weighs the finished paper rolls (32) to be warehousing. The finished paper rolls (32) are provided with a third barcode (33) that cooperates with the third barcode scanner (31). The third barcode scanner (31) is electrically connected to the finished product terminal computer.

5. The printing press capacity detection system according to claim 1, characterized in that, The waste paper quantity detection terminal includes a waste paper weighing platform (40), which is equipped with three fences (41). A weight transmitter (42) is provided at the bottom of the waste paper weighing platform (40) for weighing the waste paper (43). The weight transmitter (42) is electrically connected to the serial port server.

6. The printing press capacity detection system according to claim 5, characterized in that, The waste paper weighing platform (40) is equipped with casters (44) at the bottom and a handrail (45) on one side.

7. The printing press capacity detection system according to claim 1, characterized in that, The central control unit is connected to the display unit, which is a dashboard that displays the system's operating status.

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