Vehicle door window frame structure, vehicle door assembly and vehicle

By setting up plastic support components inside the door and window frame structure and bonding them to the door and window edge reinforcement plate and inner panel to form an energy-absorbing cavity, the problem of insufficient rigidity of narrow and flat door and window frames is solved, improving the vehicle's modal performance and reducing its weight.

CN223494257UActive Publication Date: 2025-10-31ZHEJIANG LEAPMOTOR TECH CO LTD
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Patent Information

Application Number
CN202423291177.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-10-31
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The design of modern car door and window frames tends to be narrow and flat, resulting in insufficient rigidity and reduced vehicle modal performance.

Method used

Plastic support components are installed inside the door and window frame structure and connected to the door and window edge reinforcement plate and inner panel by adhesive bonding to form an energy-absorbing cavity for the window frame, thereby improving rigidity and adapting to the shape.

Benefits of technology

It improves the rigidity of the door and window frame structure, reduces installation difficulty and weight, and adapts to the needs of modern car door designs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle door window frame structure, a vehicle door assembly and a vehicle. The vehicle door window frame structure comprises a vehicle door windowsill reinforcing plate, a vehicle door inner plate and a plastic supporting piece, the vehicle door windowsill reinforcing plate covers the vehicle door inner plate to form a window frame energy absorption cavity, the plastic supporting piece is arranged in the window frame energy absorption cavity, and the plastic supporting piece is fixedly bonded with at least one of the vehicle door windowsill reinforcing plate and the vehicle door inner plate. According to the implementation mode, the plastic supporting piece is arranged in the window frame energy absorption cavity, so that the rigidity of the vehicle door window frame structure is improved. The plastic supporting piece is connected with the car door windowsill reinforcing plate and the car door inner plate in the window frame energy absorption cavity in a bonding mode, and therefore the installation difficulty can be lowered. Meanwhile, the plastic supporting piece is easy to design and manufacture into various shapes, so that the plastic supporting piece can adapt to the shapes of a vehicle door windowsill reinforcing plate and a vehicle door inner plate while improving the structural rigidity of the vehicle door window frame; the plastic reinforcer also helps to reduce the weight of the vehicle door window frame structure.
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Description

Technical Field

[0001] This application relates to the field of vehicle technology, and in particular to a door and window frame structure, a door assembly, and a vehicle. Background Technology

[0002] With the continuous development of modern automobiles, in order to improve the driver's and passengers' visibility and cater to a more modern appearance, some door and window frame structures have become narrower and flatter. This has led to insufficient rigidity of the door and window frame structure and reduced vehicle modal performance.

[0003] Therefore, it is necessary to optimize the design of this door and window frame structure to meet the requirements of a narrow and flat door shape while improving its rigidity and vehicle modal performance. Utility Model Content

[0004] The main objective of this application is to provide a door and window frame structure, a door assembly, and a vehicle, in order to solve the aforementioned technical problems existing in the prior art.

[0005] To address the aforementioned issues, this application provides a car door window frame structure, which includes a car door window edge reinforcing plate, a car door inner panel, and a plastic support member. The car door window edge reinforcing plate covers the car door inner panel to form a window frame energy absorption cavity, and the plastic support member is disposed within the window frame energy absorption cavity. The plastic support member is bonded and fixed to at least one of the car door window edge reinforcing plate and the car door inner panel.

[0006] Furthermore, the window frame energy-absorbing cavity includes a horizontal frame energy-absorbing cavity and a vertical frame energy-absorbing cavity that are bent and connected. The plastic support includes a horizontal frame portion and a vertical frame portion that are bent and connected. The horizontal frame portion is located in the horizontal frame energy-absorbing cavity, and the vertical frame portion is located in the vertical frame energy-absorbing cavity.

[0007] Furthermore, the plastic support member has a first plane and a second plane that are opposite to each other. The first plane has a first connecting surface that protrudes from the first plane, and the second plane has a second connecting surface that protrudes from the second plane. The first connecting surface is bonded to the door window edge reinforcing plate, and the second connecting surface is bonded to the door inner panel.

[0008] Furthermore, there are multiple first connecting surfaces and multiple second connecting surfaces, with multiple first connecting surfaces spaced apart on the first plane and multiple second connecting surfaces spaced apart on the second plane.

[0009] Furthermore, the projections of the plurality of second connecting surfaces onto the first plane are adjacent to the first connecting surface.

[0010] Furthermore, a plurality of first reinforcing ribs are provided between the plurality of adjacent first connecting surfaces, and a plurality of second reinforcing ribs are provided between the plurality of adjacent second connecting surfaces. The plurality of first reinforcing ribs are connected to the plurality of first connecting surfaces, and the plurality of second reinforcing ribs are connected to the plurality of second connecting surfaces.

[0011] Furthermore, the vertical frame portion is provided with clearance holes.

[0012] Furthermore, the door and window frame structure also includes a flange portion, which is bent and connected to the periphery of the horizontal frame portion and the vertical frame portion.

[0013] To address the aforementioned issues, this application also provides a vehicle door assembly, which includes a window glass and the aforementioned door window frame structure, wherein the window glass is connected to the door window frame structure.

[0014] To address the aforementioned issues, this application also provides a vehicle that includes the aforementioned door assembly.

[0015] Compared with the prior art, the door window frame of this application includes a door window edge reinforcing plate, a door inner panel, and a plastic support member. The door window edge reinforcing plate covers the door inner panel to form a window frame energy-absorbing cavity. The plastic support member is disposed within the window frame energy-absorbing cavity and is bonded and fixed to at least one of the door window edge reinforcing plate and the door inner panel. Through the above embodiment, the plastic support member is provided within the window frame energy-absorbing cavity to improve the rigidity of the door window frame structure. The plastic support member is bonded to the door window edge reinforcing plate and the door inner panel within the window frame energy-absorbing cavity, which reduces installation difficulty. At the same time, the plastic support member is easy to design and manufacture into various shapes, which can improve the rigidity of the door window frame structure while adapting to the shape of the door window edge reinforcing plate and the door inner panel; the plastic reinforcing member also helps to reduce the weight of the door window frame structure. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a structural schematic diagram of the car door and window frame structure provided in this application;

[0018] Figure 2 This is a first-view structural schematic diagram of the plastic support component provided in this application;

[0019] Figure 3 This is a second-view structural schematic diagram of the plastic support component provided in this application.

[0020] Reference numerals: 1. Door and window frame structure; 10. Door and window edge reinforcing plate; 20. Door inner panel; 30. Plastic support component; 310. Horizontal frame portion; 320. First plane; 330. First connecting surface; 3310. Second plane; 340. Second connecting surface; 3410. First reinforcing rib; 350. Second reinforcing rib; 360. Clearance hole; 370. Flanged edge portion; 40. Window frame energy absorption cavity; 410. Horizontal frame energy absorption cavity; 420. Detailed Implementation

[0021] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0023] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly defined.

[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0025] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0026] In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).

[0027] In the description of the embodiments of this application, the technical terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0028] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0029] With the continuous development of modern automobiles, in order to improve the driver's and passengers' visibility and cater to a more modern appearance, some door and window frame structures have become narrower and flatter. This has led to insufficient rigidity of the door and window frame structure and reduced vehicle modal performance.

[0030] Therefore, it is necessary to optimize the design of this door and window frame structure to meet the requirements of a narrow and flat door shape while improving its rigidity and vehicle modal performance.

[0031] To address the related technical problems, this application provides a car door window frame structure, see [link to relevant documentation]. Figure 1 , Figure 1 This is a structural diagram of the door and window frame structure provided in this application.

[0032] The car door window frame includes a door window edge reinforcing plate 10, a door inner panel 20, and a plastic support member 30. The door window edge reinforcing plate 10 covers the door inner panel 20 to form a window frame energy-absorbing cavity 40. The plastic support member 30 is disposed within the window frame energy-absorbing cavity 40 and is bonded and fixed to at least one of the door window edge reinforcing plate 10 and the door inner panel 20. Through the above embodiment, the plastic support member 30 is provided within the window frame energy-absorbing cavity 40 to improve the rigidity of the car door window frame structure 1. The plastic support member 30 is bonded to the door window edge reinforcing plate 10 and the door inner panel 20 within the window frame energy-absorbing cavity 40, which reduces installation difficulty. Simultaneously, the plastic support member 30 is easy to design and manufacture into various shapes, allowing it to improve the rigidity of the car door window frame structure 1 while adapting to the shapes of the door window edge reinforcing plate 10 and the door inner panel 20; the plastic reinforcing member also helps to reduce the weight of the car door window frame structure 1.

[0033] The door window edge reinforcement plate 10 and the inner door panel 20 typically feature flanges. These flanges connect and form a window frame energy-absorbing cavity 40, which collapses and absorbs energy during a collision. A plastic support member 30 is located between the door window edge reinforcement plate 10 and the inner door panel 20. It connects to the surfaces of the flanged portions of the door window edge reinforcement plate 10 and the inner door panel 20 without affecting their connection. Because the plastic support member 30 is made of plastic, even if its size is small due to the narrow window frame energy-absorbing cavity 40, it can be designed and manufactured in various shapes to better fit and connect with the shapes of the door window edge reinforcement plate 10 and the inner door panel 20.

[0034] The plastic support component 30 is bonded and fixed to the door and window frame structure 1 using automotive-grade adhesives, such as 3MDP810 (methacrylate) adhesive, two-component epoxy resin adhesive, and polyurethane adhesive. The plastic support component 30 can be bonded to the door and window edge reinforcement plate 10 or the door inner panel 20 on one side, or it can be bonded to both the door inner panel 20 and the door and window edge reinforcement plate 10 simultaneously on both sides. The former method uses less space in the window frame energy-absorbing cavity 40, but the connection strength of the plastic support component 30 is not as good as the latter. The latter method provides a higher connection strength between the plastic support component 30 and the door and window edge reinforcement plate 10 and the door inner panel 20, but the thickness of the plastic support component 30 is slightly reduced. Preferably, the plastic support component 30 is simultaneously connected to the door and window edge reinforcement plate 10 and the door inner panel 20 on both sides.

[0035] See also Figure 2 and Figure 3 , Figure 2 This is a first-view structural schematic diagram of the plastic support component provided in this application. Figure 3 This is a second-view structural schematic diagram of the plastic support component provided in this application.

[0036] The window frame energy-absorbing cavity 40 includes a horizontal frame energy-absorbing cavity 410 and a vertical frame energy-absorbing cavity 420 that are bent and connected. The plastic support member 30 includes a horizontal frame portion 310 and a vertical frame portion 320 that are bent and connected. The horizontal frame portion 310 is located in the horizontal frame energy-absorbing cavity 410, and the vertical frame portion 320 is located in the vertical frame energy-absorbing cavity 420. The door window edge reinforcing plate 10 and the door inner panel 20 both have a window edge portion and a vertical window frame portion. The window edge portion is located at the lower edge of the window frame and extends along the length direction of the vehicle. The vertical window frame portion is bent and connected to the window edge portion and extends along the height direction of the vehicle. The window edge portion and the vertical window frame portion together form an opening for installing the window glass. The horizontal frame energy-absorbing cavity 410 is formed by covering the window edge portion of the door window edge reinforcing plate 10 and the door inner panel 20, and the vertical frame energy-absorbing cavity 420 is formed by covering the vertical window frame portion of the door window edge reinforcing plate 10 and the door inner panel 20. The horizontal frame portion 310 extends within the horizontal frame energy-absorbing cavity 410 to strengthen the window sill portion, and the vertical frame portion 320 extends within the vertical frame energy-absorbing cavity 420 to strengthen the vertical window frame portion. Since the vertical window frame portion is particularly narrow and flat, the length of the vertical frame portion 320 can be set to be larger to effectively strengthen the vertical window frame portion; the extension lengths of the horizontal frame portion 310 and the vertical frame portion 320 within the horizontal frame energy-absorbing cavity 410 and the vertical frame energy-absorbing cavity 420 can be adjusted as needed.

[0037] The plastic support member 30 has a first plane 330 and a second plane 340 that are relatively opposed to each other. The first plane 330 has a first connecting surface 3310 protruding from the first plane 330, and the second plane 340 has a second connecting surface 3410 protruding from the second plane 340. The first connecting surface 3310 is bonded to the door window edge reinforcing plate 10, and the second connecting surface 3410 is bonded to the inner door panel 20. On the one hand, the fact that the first connecting surface 3310 and the second connecting surface 3410 protrude from the first plane 330 and the second plane 340 respectively allows the plastic support member 30 to bend and extend in different directions, thereby increasing the rigidity of the plastic support member 30. On the other hand, the plastic support member 30 is connected to the door and window frame structure 1 via the first connecting surface 3310 and the second connecting surface 3410. The first connecting surface 3310 and the second connecting surface 3410 occupy part of the surface of the first plane 330 and the second plane 340, so that a certain cavity is still formed between the plastic support member 30, the door and window edge reinforcing plate 10, and the inner door panel 20, thereby absorbing energy during a collision. The first connecting surface 3310 and the second connecting surface 3410 can extend either in the direction of the vertical frame portion 320 or in the direction of the horizontal frame portion 310; preferably, the first connecting surface 3310 and the second connecting surface 3410 extend in the direction of the vertical frame portion 320.

[0038] There are multiple first connecting surfaces 3310 and second connecting surfaces 3410. The multiple first connecting surfaces 3310 are spaced apart on the first plane 330, and the multiple second connecting surfaces 3410 are spaced apart on the second plane 340. The multiple first connecting surfaces 3310 and second connecting surfaces 3410 are located at various positions on the surface of the plastic support member 30, making its connection with the door window edge reinforcing plate 10 and the door inner panel 20 more stable. Preferably, at least one first connecting surface 3310 and one second connecting surface 3410 are provided in the horizontal frame portion 310 and the vertical frame portion 320; the number of first connecting surfaces 3310 and second connecting surfaces 3410 can be two, three, etc., depending on the specific situation. In one embodiment, the number of first connecting surfaces 3310 is set to two, and the number of second connecting surfaces 3410 is set to three.

[0039] Multiple second connecting surfaces 3410 are projected onto the first plane 330 and are adjacent to the first connecting surface 3310. In other words, the second connecting surfaces 3410 are positioned corresponding to the positions between adjacent first connecting surfaces 3310 to enhance the strength between adjacent first connecting surfaces 3310, thereby increasing the strength of the plastic support member 30. That is, the first connecting surfaces 3310 and the second connecting surfaces 3410 are staggered. This ensures the rigidity of the plastic support member 30 while preventing it from becoming too thick, thus avoiding the plastic support member 30 being unable to be installed due to space constraints in the window frame's energy-absorbing cavity.

[0040] Multiple first reinforcing ribs 350 are provided between multiple adjacent first connecting surfaces 3310, and multiple second reinforcing ribs 360 are provided between multiple adjacent second connecting surfaces 3410. The multiple first reinforcing ribs 350 are connected to the multiple first connecting surfaces 3310, and the multiple second reinforcing ribs 360 are connected to the multiple second connecting surfaces 3410. The first reinforcing ribs 350 protrude from the first plane 330, and the second reinforcing ribs 360 protrude from the second plane 340. The first reinforcing ribs 350 and the second reinforcing ribs 360 help to improve the strength of the plastic support member 30. The multiple first reinforcing ribs 350 and the second reinforcing ribs 360 are distributed at intervals. The first reinforcing ribs 350 and the second reinforcing ribs 360 are connected to the first connecting surfaces 3310 and the second connecting surfaces 3410, so that when the plastic support member 30 is subjected to force through the first connecting surfaces 3310 and the second connecting surfaces 3410, the force can be transmitted through the first reinforcing ribs 350 and the second reinforcing ribs 360, making the force on the plastic support member 30 more uniform.

[0041] The vertical frame portion 320 is provided with a clearance hole 370. In some vehicle models, the vertical window frame portions of the door window edge reinforcement plate 10 and the inner door panel 20 are provided with wiring harness through holes. The clearance hole 370 is provided corresponding to the position of the wiring harness through holes. The wiring harness through holes and the clearance hole 370 are used to provide space for the installation of vehicle wiring harnesses. It should be noted that because the plastic support member 30 is made of plastic, even if the size of the vertical frame portion 320 is small, it is relatively easy to provide the clearance hole 370 on it. At the same time, the clearance hole 370 can also reduce the weight of the plastic support member 30.

[0042] The door and window frame structure 1 also includes a flange 380, which is bent and connected to the periphery of the horizontal frame 310 and the vertical frame 320. The flange 380 is configured to protrude from the first plane 330 or the second plane 340. On the one hand, the flange 380 allows the plastic support member 30 to bend and extend in different directions, which helps to improve the strength of the plastic support member 30; on the other hand, the flange 380 helps the plastic support member 30 form a cavity, which can collapse and absorb energy when the vehicle is impacted.

[0043] In summary, the door window frame structure 1 of this application strengthens the door window frame structure 1 by providing a plastic support member 30 within the window frame energy-absorbing cavity 40 between the door window edge reinforcing plate 10 and the door inner panel 20. The plastic support member 30 is made of plastic, making it easy to shape to fit the shapes of the door window edge reinforcing plate 10 and the door inner panel 20, and it is easy to install. The first connecting surface 3310 and the second connecting surface 3410 connect the door window edge reinforcing plate 10 and the door inner panel 20, increasing the strength of the plastic support member 30 and facilitating the formation of an energy-absorbing cavity with the door window edge reinforcing plate 10 and the door inner panel 20. The first reinforcing rib 350 and the second reinforcing rib 360 increase the strength of the plastic support member 30 while ensuring more even stress distribution.

[0044] This application also provides a door assembly, which includes a window glass and the aforementioned door window frame structure 1. The window glass is connected to the door window frame structure 1 and is connected within the opening formed by the window edge portion and the vertical window frame portion of the door window edge reinforcing plate 10 and the inner door panel 20.

[0045] This application also provides a vehicle that includes the aforementioned door assembly.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A car door window frame structure, characterized in that, The door and window frame structure includes a door and window edge reinforcing plate, a door and inner panel, and a plastic support member. The door and window edge reinforcing plate covers the door and inner panel to form a window frame energy absorption cavity. The plastic support member is disposed in the window frame energy absorption cavity and is bonded and fixed to at least one of the door and window edge reinforcing plate and the door and inner panel.

2. The door and window frame structure according to claim 1, characterized in that, The window frame energy-absorbing cavity includes a horizontal frame energy-absorbing cavity and a vertical frame energy-absorbing cavity that are bent and connected. The plastic support includes a horizontal frame portion and a vertical frame portion that are bent and connected. The horizontal frame portion is located in the horizontal frame energy-absorbing cavity, and the vertical frame portion is located in the vertical frame energy-absorbing cavity.

3. The door and window frame structure according to claim 1, characterized in that, The plastic support has a first plane and a second plane that are opposite to each other. The first plane has a first connecting surface that protrudes from the first plane, and the second plane has a second connecting surface that protrudes from the second plane. The first connecting surface is bonded to the door window edge reinforcing plate, and the second connecting surface is bonded to the door inner panel.

4. The door and window frame structure according to claim 3, characterized in that, There are multiple first connecting surfaces and multiple second connecting surfaces, with multiple first connecting surfaces spaced apart on the first plane and multiple second connecting surfaces spaced apart on the second plane.

5. The door and window frame structure according to claim 4, characterized in that, The projections of the plurality of second connecting surfaces onto the first plane are adjacent to the first connecting surface.

6. The door and window frame structure according to claim 3, characterized in that, Multiple first reinforcing ribs are provided between multiple adjacent first connecting surfaces, and multiple second reinforcing ribs are provided between multiple adjacent second connecting surfaces. The multiple first reinforcing ribs are connected to the multiple first connecting surfaces, and the multiple second reinforcing ribs are connected to the multiple second connecting surfaces.

7. The door and window frame structure according to claim 2, characterized in that, The vertical frame is provided with clearance holes.

8. The door and window frame structure according to claim 2, characterized in that, The door and window frame structure also includes a flanged portion, which is bent and connected to the periphery of the horizontal frame portion and the vertical frame portion.

9. A door assembly, characterized in that, The door assembly includes a window glass and a door window frame structure as described in any one of claims 1 to 8, wherein the window glass is connected to the door window frame structure.

10. A vehicle, characterized in that, The vehicle includes the door assembly as described in claim 9.