Full-servo shoulder injection and cap screwing all-in-one machine

Abstract

The utility model discloses a full-servo shoulder injection and cap screwing all-in-one machine, and relates to the field of automatic production, the full-servo shoulder injection and cap screwing all-in-one machine comprises a workbench, a cap screwing machine is fixedly mounted in the center of the upper surface of the workbench, a first rotating disc is fixedly mounted on one side of the upper surface of the workbench, and a second rotating disc is fixedly mounted on the other side of the upper surface of the workbench; according to the cap screwing machine, by means of cooperation of the power mechanism and the placing mechanism, the fixing position and strength of a cap can be more accurately controlled, the situation that the cap is not normally clamped on the rotating disc due to human factors is reduced, the risk that the cap is damaged in the clamping process of the cap screwing machine can be reduced, and the cap screwing machine is more convenient to use. And the product quality is improved, continuous and stable work can be achieved, the influence of human fatigue and speed reduction is avoided, the safety and stability of the operation process can be ensured, and the safety accident risk caused by human misoperation is reduced.

Description

Technical Field

[0001] This application relates to the field of automated production, and in particular to a fully servo-controlled integrated machine for filling and capping. Background Technology

[0002] Currently, in the production lines of food products such as juice, condiments, and edible oil, the fully servo-controlled filling and capping machine can achieve efficient and accurate filling and capping operations. Especially in juice processing plants, this equipment can significantly improve production efficiency and meet the large market demand for juice. It also plays a significant role in the cosmetics and pharmaceutical industries.

[0003] In existing technology, after the cap is clamped onto the rotating plate, the capping machine picks up the cap from the rotating plate and then rotates and fixes the clamped cap to the top of the bottle. However, the process of fixing the cap onto the rotating plate is basically done manually. During this process, since a certain amount of force is required to fix the cap, the operator often fails to properly clamp the cap onto the rotating plate, causing damage to the cap when the capping machine clamps it. At the same time, the operator's working speed will decrease during long-term work, resulting in some bottles being packaged without being capped. Moreover, it is very easy to cause operator fatigue and pose a risk to the operator's safety. Utility Model Content

[0004] To improve the stability of the production process, this application provides a fully servo-controlled shoulder injection and capping machine.

[0005] The fully servo-driven integrated injection and capping machine provided in this application adopts the following technical solution:

[0006] A fully servo-driven shoulder injection and capping machine includes a worktable, a capping machine fixedly installed at the center of the upper surface of the worktable, a rotating disk one fixedly installed on one side of the upper surface of the worktable, a rotating disk two fixedly installed on the other side of the upper surface of the worktable, and a locking block fixedly connected to the upper surface of the rotating disk two.

[0007] The power mechanism includes a fixed block fixedly connected to the surface of the workbench. The outer wall of the power mechanism has a sliding groove, and the lower end of the sliding groove has a fixed cavity. An electric push rod is fixedly installed inside the fixed cavity.

[0008] The placement mechanism includes partitioned slots formed on the surface of the extension block, with a central slot formed at the lower end of the partitioned slots on the extension block, and a feed pipe fixedly connected to the upper end of the slider.

[0009] By adopting the above technical solution, the capping machine can fix the cap on the surface of the card block onto the bottle on the upper surface of the rotating disk. The slide groove allows the slider to slide and be locked in the slide groove, and the slider can only slide up and down inside the slide groove. The partition groove and the concentration groove can separate and concentrate the fixed rod one and fixed rod two that slide in them.

[0010] Preferably, a slider is slidably connected inside the groove, and the telescopic end of the electric actuator is fixedly connected to the bottom of the slider.

[0011] By adopting the above technical solution, the telescopic end of the electric actuator can provide power to the slider, pushing and supporting the slider to move up and down.

[0012] Preferably, an extension block is fixedly connected to one side of the fixing block.

[0013] Preferably, the slider has a square groove inside, and a fixing post is fixedly connected inside the square groove.

[0014] By adopting the above technical solution, rotating plate one and rotating plate two can rotate around the axis of the fixed column.

[0015] Preferably, a rotating plate one is rotatably connected to the outer wall of the fixed column, and a rotating plate two is rotatably connected to the lower end of the rotating plate rotatably connected to the fixed column.

[0016] By adopting the above technical solution, rotating plate one and rotating plate two can allow the cover in the feed tube to enter the cover-clamping tube, while also preventing the cover from entering the cover-clamping tube.

[0017] Preferably, the end of the rotating plate one away from the fixed column is fixedly connected to a fixed rod one, and the end of the rotating plate two away from the fixed column is fixedly connected to a fixed rod two.

[0018] By adopting the above technical solution, fixed rod one and fixed rod two can control the separation and concentration of rotating plate one and rotating plate two.

[0019] Preferably, a cover tube is fixedly connected to the lower end of the slider, and multiple inclined blocks are symmetrically fixedly installed on the inner wall of the cover tube.

[0020] By adopting the above technical solution, the cap-locking tube can separate the caps that need to be fixed each time. With the setting of the inclined block, the caps that slip off the feed tube can be locked in the cap-locking tube.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. By utilizing the coordination of the power mechanism and the placement mechanism, the fixing position and force of the cap can be controlled more precisely, reducing the possibility of the cap not being properly clamped on the rotating plate due to human factors. This reduces the risk of damage to the cap during the clamping process, improves product quality, and ensures continuous and stable operation unaffected by human fatigue or speed reduction. It also ensures the safety and stability of the operation process, reduces the risk of safety accidents caused by human error, ensures the stability and continuity of the production process, reduces production interruptions and delays caused by human factors, and improves production efficiency. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present application;

[0024] Figure 2 This is a schematic diagram of the power mechanism of this application;

[0025] Figure 3 This is a schematic diagram of the placement mechanism for this application;

[0026] Figure 4 For this application Figure 3 Enlarged view of point A;

[0027] Figure 5 This is an auxiliary cross-sectional view for this application.

[0028] Figure 6 For this application Figure 5 Enlarged view of point B.

[0029] Figure 7 For this application Figure 5 Enlarged view of point C.

[0030] Figure 8 This is a perspective view of rotating plate one and rotating plate two of this application.

[0031] Attached reference numerals: 1. Workbench; 101. Capping machine; 102. Rotary disc one; 103. Rotary disc two; 104. Clamping block;

[0032] 2. Power mechanism; 201. Fixed block; 202. Slide groove; 203. Fixed cavity; 204. Electric actuator; 205. Slider; 206. Extension block;

[0033] 3. Placement mechanism; 301. Partitioning trough; 302. Centralizing trough; 303. Feed pipe; 304. Square trough; 305. Fixed column; 306. Rotating plate one; 307. Rotating plate two; 308. Fixed rod one; 309. Fixed rod two; 310. Cover tube; 311. Inclined block. Detailed Implementation

[0034] The following is in conjunction with the appendix Figure 1-8This application will be described in further detail.

[0035] This application discloses a fully servo-controlled shoulder injection and capping integrated machine.

[0036] Example 1

[0037] Reference Figure 1 , 2 A fully servo-driven integrated capping and shoulder injection machine includes a worktable 1. A capping machine 101 is fixedly installed at the center of the upper surface of the worktable 1. A rotating disk 102 is fixedly installed on one side of the capping machine 101 on the upper surface of the worktable 1, and a rotating disk 103 is fixedly installed on the other side of the capping machine 101 on the upper surface of the worktable 1. A locking block 104 is fixedly connected in a ring array on the upper surface of the rotating disk 103. A power mechanism 2 includes a fixing block 201 fixedly connected to one side of the rotating disk 103 on the upper surface of the worktable 1. A sliding groove 202 is formed in the upper middle part of the fixing block 201. The sliding groove 202 allows the slider 205 to slide and be locked in the sliding groove 202, and ensures that the slider 205 can only slide within the groove. The slide 202 slides up and down inside. The lower end of the fixed block 201 has a fixed cavity 203. The fixed cavity 203 can reduce the contact between the electric push rod 204 and the outside world, reducing wear and corrosion. The lower surface of the fixed cavity 203 is fixed to the fixed end of the electric push rod 204. The telescopic end of the electric push rod 204 moves through the slide 202 and the fixed cavity 203. The slide 202 is longitudinally connected to a slider 205. The telescopic end of the electric push rod 204 is fixedly connected to the bottom of the slider 205. The telescopic end of the electric push rod 204 can provide a power to the slider 205, pushing and supporting the slider 205 to move up and down. An extension block 206 is fixedly connected to the side of the fixed block 201 near the capping machine 101.

[0038] The slide groove 202 and the fixed cavity 203 are not interconnected. The slider 205 slides on one side of the slide groove 202 in a T-shape. The T-shaped side of the slider 205 slides and is locked in the slide groove 202. The electric actuator 204 is an existing device. It is connected to the power supply through the input end. The rotational motion inside the electric actuator 204 drives the lead screw nut to perform linear motion, thereby driving the telescopic end to perform reciprocating motion. In addition, the electric actuator 204 device also includes a switch, a power controller, and wires, etc., which are not the main technologies and will not be described in detail.

[0039] With the above setup, the operator can start the electric actuator 204 with electricity, and the slider 205, which is fixedly connected to the telescopic end of the electric actuator 204, will slide up and down in the slide groove 202 as the telescopic end of the electric actuator 204 contracts and extends.

[0040] Reference Figure 1 , 34, 5, 6, 7, 8, Placement mechanism 3 includes symmetrically arranged partition grooves 301 in the middle of the upper end of extension block 206, a central groove 302 in the middle of the lower middle end of extension block 206, partition grooves 301 and central groove 302 communicating with each other, a feed pipe 303 fixedly connected to one side of the middle of the upper end of slider 205, the feed pipe 303 can concentrate the cover, a square groove 304 is opened on the outer wall of the middle part of slider 205, the square groove 304 can provide a rotation space for rotating plate one 306 and rotating plate two 307, the feed pipe 303 is fixedly inserted through the square groove 304, and a fixing post 3 is fixedly connected in the square groove 304 of slider 205. 05. The fixed post 305 is fixedly connected to the upper and lower ends of the inner wall of the square groove 304. A rotating plate 306 is rotatably connected to the lower outer wall of the fixed post 305. A rotating plate 307 is rotatably connected to the lower end of the rotating plate 306. Both the rotating plate 306 and the rotating plate 307 are composed of auxiliary blocks and circular plates. The rotating plate 306 and the rotating plate 307 can allow the cover in the feed pipe 303 to enter the cover tube 310, and at the same time, they can also prevent the cover from entering the cover tube 310. A fixed rod 308 is fixedly connected to the end of the rotating plate 306 away from the fixed post 305. The rotating plate 307 is located away from the fixed post 305. One end is fixedly connected to a fixing rod 309, and a fixing rod 308 is slidably connected to the upper end of the fixing rod 309. Both fixing rods 308 and 309 are slidably connected in the partitioning groove 301 and the concentrating groove 302. The partitioning groove 301 and the concentrating groove 302 can separate and concentrate the fixing rods 308 and 309 that are sliding therein. Through the concentration of fixing rods 308 and 309, the cover inside the cover tube 310 can be isolated from the cover in the feed tube 303. When the cover is locked onto the locking block 104, the concentration of fixing rods 308 and 309 can provide resistance to the back of the cover. The cover can be stably fixed on the locking block 104. The middle side of the lower end of the slider 205 is fixedly connected to the cover tube 310. The cover tube 310 can separate the cover that needs to be fixed each time. The cover tube 310 is fixedly inserted in the square groove 304. The locking block 104, the feed tube 303 and the cover tube 310 are located at the same axis. Multiple inclined blocks 311 are symmetrically fixed inside the cover tube 310. The inclined blocks 311 can lock the cover that slides out of the feed tube 303 into the cover tube 310. The circular pieces of the rotating plate 1 306 and the rotating plate 2 307 are rotatably connected to the lower surface of the feed tube 303 and the upper surface of the cover tube 310.

[0041] The inclined block 311 is made of soft silicone, and the upper surfaces of the circular discs of rotating plate 1 306 and rotating plate 2 307 are inclined surfaces, tilting from the outside to the inside.

[0042] With the above setup (in the initial state, slider 205 slides at the top of slide groove 202), the operator first places the cover into the feed pipe 303. After the cover is placed into the feed pipe 303, the cover at the bottom of the feed pipe 303 will fall into the cover clamping tube 310. The tilting block 311 clamps the cover in the cover clamping tube 310. As slider 205 slides downward in slide groove 202, the fixing rod 1 308 and fixing rod 2 309 sliding in partition groove 301 slide downward. As the rods 309 gradually converge, the rotating plates 306 and 307, which are rotatably connected to the outer wall of the fixed column 305, gradually converge via the fixed rods 308 and 309. The rotating plates 306 and 307 begin to rotate on the outer wall of the fixed column 305. The circular plates of the rotating plates 306 and 307 gradually separate the cover in the capping tube 310 from the cover in the feed tube 303. After the fixed rods 308 and 309 slide from the partitioning groove 301 into the concentrating groove 302, the rotating plates... The circular plates 306 and 307 completely isolate the cover in the capping tube 310 from the cover in the feed tube 303. When the fixing rods 308 and 309 gradually slide to the bottom of the concentrating groove 302, the circular plates 306 and 307 abut against the cover in the capping tube 310. At this time, the cover in the capping tube 310 will gradually and completely lock onto the outer wall of the locking block 104. When the cover in the capping tube 310 is completely locked onto the outer wall of the locking block 104, the slider 205... As the telescopic end of the electric actuator 204 extends upward, the slider 205 begins to move upward in the slide groove 202. The cap in the cap tube 310 will gradually slide out of the cap tube 310. The tilting block 311 is moved upward by the slider 205 and begins to bend until the cap in the cap tube 310 is completely detached from the cap tube 310. When the fixing rod 1 308 and fixing rod 2 309 slide from the concentrating groove 302 to the top of the partition groove 301 again, the cap at the bottom of the feed pipe 303 will fall back into the cap tube 310, and the movement repeats in sequence.

[0043] In the initial state, the slider 205 slides at the top of the groove 202.

[0044] The implementation principle of a fully servo-driven shoulder-filling and capping integrated machine in this application embodiment is as follows: The operator first puts the cap into the feed pipe 303. After the cap is put into the feed pipe 303, the cap at the bottom of the feed pipe 303 will fall into the cap-clamping tube 310. The tilting block 311 clamps the cap in the cap-clamping tube 310. Then, the operator starts the electric push rod 204 by turning on the power. At this time, the slider 205 sliding on the top of the slide groove 202 begins to slide down in the slide groove 202 through the telescopic end of the electric push rod 204. As the slide groove 202 slides down, the fixed rod 1 308 and fixed rod 2 309 slidably connected in the partition groove 301 begin to slide towards the concentration groove 302, while the rotating piece 1 306 and rotating piece 2 307 rotatably connected to the outer wall of the fixed column 305 begin to converge with each other.

[0045] When the first fixing rod 308 and the second fixing rod 309 slide from the partitioning groove 301 into the concentrating groove 302, the first rotating plate 306 and the second rotating plate 307 at this time isolate the cover in the cover tube 310 from the cover in the feed tube 303, and the lower surface of the circular plate of the first rotating plate 306 and the second rotating plate 307 abuts against the upper surface of the cover inside the cover tube 310. As the first fixing rod 308 and the second fixing rod 309 continue to slide downward in the concentrating groove 302, the first rotating plate 306 and the second rotating plate 307 will abut against the cover inside the cover tube 310, so that the cover is locked on the outer wall of the locking block 104. When the first fixing rod 308 and the second fixing rod 309 slide to the bottom of the concentrating groove 302, the cover in the cover tube 310 is completely locked on the outer wall of the locking block 104.

[0046] Extending again via the electric actuator 204, the slider 205 continues to slide upward in the slide groove 202. As the slider 205 slides upward, the cover in the cover tube 310 is already locked in place. The tilting block 311 is moved upward by the slider 205 and begins to bend until the cover in the cover tube 310 is completely detached from the cover tube 310. The tilting block 311 then begins to return to its original position, and the fixing rod 1 308 and fixing rod 2 309 slide towards the partitioning groove 301 in the concentrating groove 302.

[0047] When the first fixing rod 308 and the second fixing rod 309 slide from the central groove 302 into the partition groove 301, the first fixing rod 308 and the second fixing rod 309, along with the fixedly connected rotating plates 306 and 307, separate. When the first fixing rod 308 and the second fixing rod 309 slide to the top of the partition groove 301, the cover at the bottom of the feed pipe 303 will fall back into the cover tube 310.

[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fully servo-driven shoulder injection and capping integrated machine, comprising a worktable (1), wherein a capping machine (101) is fixedly installed at the center of the upper surface of the worktable (1), a rotating disk one (102) is fixedly installed on one side of the upper surface of the worktable (1), and a rotating disk two (103) is fixedly installed on the other side of the upper surface of the worktable (1), wherein a locking block (104) is fixedly connected to the upper surface of the rotating disk two (103), characterized in that: The power mechanism (2) includes a fixed block (201) fixedly connected to the upper surface of the workbench (1). The outer wall of the power mechanism (2) is provided with a sliding groove (202). The lower end of the sliding groove (202) of the power mechanism (2) is provided with a fixed cavity (203). An electric push rod (204) is fixedly installed inside the fixed cavity (203). The placement mechanism (3) includes a partition groove (301) opened on the surface of the extension block (206), and a concentration groove (302) is opened at the lower end of the partition groove (301) opened on the extension block (206). A slider (205) is slidably connected inside the groove (202), and a feed pipe (303) is fixedly connected to the upper end of the slider (205).

2. The all-servo integrated injection and capping machine according to claim 1, characterized in that: The telescopic end of the electric actuator (204) is fixedly connected to the bottom of the slider (205).

3. The all-servo integrated injection and capping machine according to claim 1, characterized in that: An extension block (206) is fixedly connected to one side of the fixing block (201).

4. The fully servo-driven shoulder injection and capping integrated machine according to claim 1, characterized in that: The slider (205) has a square groove (304) inside, and a fixed column (305) is fixedly connected inside the square groove (304).

5. A fully servo-driven integrated injection and capping machine according to claim 4, characterized in that: The outer wall of the fixed column (305) is rotatably connected to a rotating plate one (306), and the lower end of the rotating plate one (306) rotatably connected to the fixed column (305) is rotatably connected to a rotating plate two (307).

6. The fully servo-driven shoulder injection and capping integrated machine according to claim 5, characterized in that: The end of the rotating plate one (306) away from the fixed post (305) is fixedly connected to the fixed rod one (308), and the end of the rotating plate two (307) away from the fixed post (305) is fixedly connected to the fixed rod two (309).

7. The all-servo integrated injection and capping machine according to claim 1, characterized in that: The lower end of the slider (205) is fixedly connected to a cover tube (310), and multiple inclined blocks (311) are symmetrically fixedly installed on the inner wall of the cover tube (310).

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