Cotton / polyester reactive dyeing fadeless denim fabric

By using a design that interweaves cotton and polyester yarns and protects the dyeing layer with water-soluble yarn, the problems of poor strength and easy color fading at the holes in denim fabric are solved, achieving both durability of the hole structure and the effect of preventing color fading.

CN223496770UActive Publication Date: 2025-10-31ZHEJIANG XINLAN TEXTILE
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Patent Information

Application Number
CN202423094555.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-31
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing denim fabrics have poor structural strength at the ripped areas, and the dyed parts are prone to fading due to friction.

Method used

The yarn is woven with cotton/polyester interlaced to form a loop structure, and water-soluble yarn is wrapped on the surface of the polyester/cotton yarn to form a dyeing layer to protect the dyed parts. During the weaving process, holes are naturally formed, and the water-soluble yarn can form flocculent bodies in water to fill the holes, improve the structural strength and prevent color fading.

Benefits of technology

It improves the structural strength of the hole, avoids color fading due to friction in the dyed areas, and enhances the durability and aesthetics of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses cotton / polyester reactive dyeing fadeless denim fabric which comprises circulating first yarn and second yarn, the first yarn is arranged in even number columns of a first row to form a looping weave, the second yarn is arranged in cardinal number columns of the first row to form a looping weave, and the first yarn is arranged in technical columns of the second row to form a looping weave. The second yarn is provided with looping weaves in even rows of the second row, the looping weaves in the upper row in the same row penetrate through the looping weaves in the lower row, the first yarn and the second yarn are both cotton / polyester, and the surface of the cotton / polyester is coated with water-soluble yarn. According to the cotton / polyester fabric, selection can be carried out according to the needs of making clothes, holes are naturally formed in the positions where the broken hole structures need to be arranged in the knitting process by arranging the staggered looping stitches in the application, so that the formed broken hole structures do not have broken threads, and the structural strength is improved; the water-soluble yarn can form flocculent bodies in water at a certain temperature, the flocculent bodies can extend to the broken holes, additional arrangement is not needed, in addition, the water-soluble yarn wraps the cotton / polyester, a dyeing layer on the surface of the cotton / polyester can be protected to a certain degree, and the phenomenon that the cotton / polyester fades due to friction is avoided.
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Description

Technical Field

[0001] This utility model relates to denim fabrics, and more particularly to cotton / polyester reactive dyeing non-fading denim fabrics. Background Technology

[0002] Since the late 1970s, denim has undergone several major developments in China, making it a major producer of denim fabrics internationally. A large number of advanced denim fabric and clothing companies have basically reached international standards in terms of quality and variety, initially reversing the perception that Chinese denim products are "low-end" in the international market.

[0003] When making clothing from denim fabric, rips are often added to create unique distressed denim garments and enhance their aesthetics. However, existing denim fabrics are generally made by weaving together a twill weave before creating rips and adding frayed details at the rips. Because the rips are created after the weave is completed, the fabric's structure is damaged, resulting in poor structural strength at the rips. As the rips grow larger during wear and washing, they negatively impact the appearance. In addition, the dyed parts of existing denim fabrics are in direct contact with the outside, and rubbing against other items during use can cause color fading. Utility Model Content

[0004] In view of the shortcomings of existing technologies, such as poor strength at the opening of holes in fabrics after tearing and easy fading of dyed parts due to friction, this utility model provides a cotton / polyester reactive dyed non-fading denim fabric.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: cotton / polyester reactive dyeing non-fading denim fabric, including a first yarn and a second yarn in a loop, the first yarn is set in a loop structure in the even-numbered columns of the first row, the second yarn is set in a loop structure in the base-numbered columns of the first row, the first yarn is set in a loop structure in the technical columns of the second row, and the second yarn is set in a loop structure in the even-numbered columns of the second row. In the same column, the loop structure of the previous row passes through the loop structure of the next row, wherein the first yarn and the second yarn are both cotton / polyester and the cotton / polyester surface is covered with water-soluble yarn.

[0006] Preferably, the first yarn is arranged in loops in column K of the first row, column K-1 of the second row, column K of the third row, and column K+1 of the fourth row, and repeats in this pattern, with K as the base number.

[0007] Preferably, the second yarn is arranged in loops in the first row, column K+1, the second row, column K+2, the third row, and column K of the fourth row, and repeats in this pattern.

[0008] Preferably, in the same row, the looped structure of the upper row is threaded onto the back of the looped structure of the lower row.

[0009] Preferably, the polyester / cotton blend has a fineness of 165 dtex and a single fiber fineness of 0.76–1.0 dtex.

[0010] Preferably, after coating, the water-soluble yarn on the surface of the polyester / cotton blends at a 45-degree angle to the polyester / cotton blend.

[0011] Preferably, polyester / cotton blends are impregnated on the surface to form a dye layer.

[0012] Compared with the prior art, the advantages of this utility model are as follows: This application can be selected according to the needs of garment production. At the location where a hole structure is required, the interlaced loop structure in this application naturally forms the hole during the weaving process, so that the formed hole structure has no broken threads, thereby improving the structural strength. In addition, by setting water-soluble yarn on the surface of cotton / polyester, flocculent material can be formed in water at a certain temperature. The flocculent material will extend to the hole, eliminating the need for additional setting. Furthermore, the water-soluble yarn covering the cotton / polyester can provide a certain degree of protection for the dye layer on the surface of cotton / polyester, avoiding the phenomenon of color fading due to friction. Attached Figure Description

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be construed as limiting the scope of the present invention. Furthermore, unless specifically indicated, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated depictions, and the drawings are not necessarily drawn to scale.

[0014] Figure 1 This is a top view of this application;

[0015] Figure 2 This is a side view of this application;

[0016] In the diagram: 10, first yarn; 20, second yarn; 01, loop weave. Detailed Implementation

[0017] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0018] Example

[0019] Cotton / polyester reactive dyeing colorfast denim fabric, such as Figure 1-2As shown, it includes a first yarn 10 and a second yarn 20 in a loop. The first yarn 10 is arranged in a loop structure 01 in the even-numbered column of the first row, and the second yarn 20 is arranged in a loop structure 01 in the digited column of the first row. The first yarn 10 is arranged in a loop structure 01 in the technical column of the second row, and the second yarn 20 is arranged in a loop structure 01 in the even-numbered column of the second row. The loop structure 01 of the previous row in the same column passes through the loop structure 01 of the next row. The first yarn 10 and the second yarn 20 are both cotton / polyester and the cotton / polyester surface is covered with water-soluble yarn.

[0020] Preferably, the first yarn 10 is set into loop structure 01 in column K of the first row, column K-1 of the second row, column K of the third row, and column K+1 of the fourth row, and repeats this pattern, with K as the base number. Since the weaving is continuous, K can take a negative value.

[0021] Preferably, the second yarn 20 is set into loop structure 01 in the first row, column K+1, the second row, column K+2, the third row, and column K of the fourth row, and repeats in this pattern.

[0022] Preferably, in the same row, the looped structure 01 of the previous row is inserted on the back of the looped structure 01 of the next row.

[0023] Preferably, the polyester / cotton blend has a fineness of 165 dtex and a single fiber fineness of 0.76–1.0 dtex.

[0024] Preferably, after coating, the water-soluble yarn on the polyester / cotton surface forms a 45-degree angle with the polyester / cotton. Setting it to a 45-degree angle ensures moderate elasticity after coating.

[0025] Preferably, a dye layer is formed on the surface by impregnation of polyester / cotton. The dye layer is located on the polyester / cotton, so that the water-soluble yarn covering the polyester / cotton provides a certain degree of protection for the dye layer, which can prevent color fading due to friction.

[0026] It should be noted that, Figure 1 The diagram shows several rows and columns, with four rows forming a cycle. The dashed line is the cycle boundary line where a cycle ends.

[0027] The above describes the cotton / polyester reactive dyed colorless denim fabric provided by this utility model. Specific examples have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments are only for the purpose of helping to understand this utility model and its core ideas. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A cotton / polyester reactive-dyed colorfast denim fabric, characterized in that, It includes a first yarn and a second yarn in a loop. The first yarn is arranged in a loop structure in the even-numbered columns of the first row, and the second yarn is arranged in a loop structure in the base-numbered columns of the first row. The first yarn is arranged in a loop structure in the technical column of the second row, and the second yarn is arranged in a loop structure in the even-numbered columns of the second row. The loop structure of the previous row in the same column passes through the loop structure of the next row. Both the first yarn and the second yarn are cotton / polyester and the cotton / polyester surface is covered with water-soluble yarn.

2. The cotton / polyester reactive dyed colorfast denim fabric according to claim 1, characterized in that, The first yarn is arranged in loops in column K of the first row, column K-1 of the second row, column K of the third row, and column K+1 of the fourth row, and repeats in this pattern, with K as the base number.

3. The cotton / polyester reactive dyed colorfast denim fabric according to claim 2, characterized in that, The second yarn is arranged in loops in the first row, column K+1, the second row, column K+2, the third row, and column K of the fourth row, and repeats in this pattern.

4. The cotton / polyester reactive dyed colorfast denim fabric according to claim 1, characterized in that, In the same row, the looped structure of the upper row is threaded onto the back of the looped structure of the lower row.

5. The cotton / polyester reactive dyed colorfast denim fabric according to claim 1, characterized in that, The fineness of polyester / cotton blend is 165 dtex, and the fineness of a single fiber is 0.76 to 1.0 dtex.

6. The cotton / polyester reactive dyed colorfast denim fabric according to claim 1, characterized in that, After coating, the water-soluble yarn on the surface of the polyester / cotton blends at a 45-degree angle with the polyester / cotton blend.

7. The cotton / polyester reactive dyed colorfast denim fabric according to claim 1, characterized in that, Polyester / cotton blends are impregnated on the surface to form a dye layer.