Road roller with mud scraping mechanism

By designing a mud-scraping mechanism on the road roller, and utilizing the hydraulic rod to drive the mud scraper and the impact nozzle, the problem of removing adhering substances from the roller surface is solved, improving the cleanliness and construction quality of the road roller.

CN223496959UActive Publication Date: 2025-10-31QING DAO KE TAI ZHONG GONG JI XIE YOU XIAN GONG SI
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Patent Information

Application Number
CN202423046480.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-31
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

During the compaction process of traditional road rollers, materials such as soil and asphalt concrete easily adhere to the roller surface, resulting in a decrease in compaction effect and affecting construction quality. The existing scraper scraping method cannot completely remove hard impurities.

Method used

Design a road roller with a sludge scraper mechanism. The sludge scraper is raised and lowered by a hydraulic rod, and liquid is sprayed from an impact nozzle to wash and scrape the surface of the roller, ensuring thorough cleaning.

Benefits of technology

This achieves thorough cleaning of the roller surface, improves the quality and effect of road rolling, and ensures the quality of subsequent road rolling construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of road rollers, and discloses a road roller with a mud scraping mechanism, which comprises a road roller main body and an arranged connecting frame, and the inner cavity of the connecting frame is connected with a road rolling roller; the side plates are fixed and connected with a transverse top plate, a hydraulic rod and a liquid storage tank are installed on the top of the transverse top plate, and a mud scraping plate is additionally arranged under the bottom of the transverse top plate. A pump body is additionally arranged at the top of the side connecting seat, and an impact spray head is additionally arranged at the bottom of the side connecting seat. According to the road roller with the mud scraping mechanism, liquid in the liquid storage tank is pumped out through the pump body and conveyed into the impact spray head, the liquid is sprayed to the surface of the road rolling roller, and the hydraulic rod drives the mud scraping plate to ascend and descend on the transverse top plate, so that the mud scraping plate is tightly attached to the surface of the road rolling roller. The road rolling roller can be subjected to comprehensive mud scraping treatment through flushing and scraping operation, the cleanliness of the surface of the road rolling roller is guaranteed, and the follow-up road rolling quality and effect are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of road roller technology, specifically a road roller with a sludge scraping mechanism. Background Technology

[0002] A road roller, also known as a soil compactor, road compactor, or road leveling machine, is a heavy-duty piece of machinery used for soil compaction, playing an indispensable role in road construction. Road rollers are mainly divided into two categories: steel-wheeled and tire-mounted. Classified by the type of roller, rollers include smooth rollers, grooved rollers, and sheep's foot rollers. Among these, smooth rollers are the most widely used, primarily for compacting the surface layer of road surfaces. Classified by axle, they can be divided into single-axle single-drum, double-axle double-drum, double-axle three-drum, and three-axle three-drum types. Road rollers are typically powered by internal combustion engines and employ mechanical or hydraulic transmission.

[0003] A typical road roller usually consists of an engine, transmission system, running gear, control system, frame, rollers, and electrical system. The engine provides power for the roller's movement and steering. The transmission system transmits the engine's power to the running gear, enabling the roller to move and travel on the work site. The control system controls the roller's direction of travel. The frame supports and connects the various components and drives the rollers to compact the road. The electrical system provides power and signal control for the roller's electrical components.

[0004] Traditional road rollers often suffer from soil, asphalt concrete, and cement concrete fabric adhering to their roller surfaces during compaction. If these adhering materials are not removed promptly, they not only affect the compaction effect but also degrade the overall compaction quality of the road surface. To address this issue, some road rollers incorporate scrapers with their ends tightly fitted to the roller surface. As the roller rotates, the scraper removes these adhering materials, ensuring effective compaction and improving the compaction quality of the road surface. However, this method is insufficient for thoroughly removing hard impurities from the roller surface using only scrapers, further impacting the subsequent compaction quality and effect. Therefore, a road roller with an integrated scraping mechanism is proposed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a road roller with a mud scraping mechanism, which solves the aforementioned technical problems that not only cannot fully scrape mud from the roller, but also affect the subsequent road rolling quality and effect.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a road roller with a sludge scraping mechanism, comprising:

[0009] The roller body, and the connecting frame set on the front of the roller body, with the roller drum connected to the inner cavity of the connecting frame;

[0010] A fixed side plate is set on the top of the connecting frame, and a horizontal top plate is connected between the fixed side plates. A hydraulic rod and a liquid storage tank are respectively installed on the top of the horizontal top plate. A sludge scraper is added directly below the bottom of the horizontal top plate, and the sludge scraper is connected to the telescopic end of the hydraulic rod.

[0011] A side-mounted support is located on the front of the transverse top plate, with a pump body installed on top of the support. The pump body is connected to a liquid storage tank, and an impact nozzle is installed at the bottom of the support, connected to the pump body. The roller is driven by the roller body and connecting frame to perform the roller compaction operation. The pump body draws liquid from the storage tank and delivers it to the impact nozzle, which sprays the liquid onto the surface of the roller. A hydraulic rod on the transverse top plate moves the scraper up and down, ensuring a tight fit between the scraper and the roller surface. This process allows for thorough cleaning of the roller through rinsing and scraping, ensuring the cleanliness of the roller surface and guaranteeing the quality and effectiveness of subsequent roller compaction.

[0012] Preferably, a connecting seat is provided on the top of the scraper blade, and the connecting seat is connected to the telescopic end of the hydraulic rod, with a positioning groove formed at the center of the bottom of the connecting seat. The hydraulic rod can drive the connecting seat to move up and down, and the connecting seat can be connected to a corresponding structure through the positioning groove.

[0013] Preferably, a positioning block is installed at the top center of the scraper blade, and the shape and position of the positioning block correspond to those of the positioning groove. The end of the positioning block is fitted against the inner wall of the fixed side plate. When the scraper blade is connected to the connecting seat, the positioning block is inserted into the interior of the positioning groove, so that the connecting seat can drive the scraper blade to move in the same direction.

[0014] Preferably, the top of the pump body is connected to a merging pipe, and the merging pipe is connected to the liquid storage tank. The pump body can extract liquid from the liquid storage tank through the merging pipe.

[0015] Preferably, side connecting rods are installed on both sides of the impact nozzle, and the side connecting rods are rotatably connected to the side connecting seats. A first drive motor is coaxially connected to the end of the side connecting rod. The first drive motor can drive the side connecting rod to rotate on the side connecting seats, so that the pitch angle of the impact nozzle can be adjusted on the side connecting seats. This allows the impact nozzle to clean the surface of the scraper blade, thereby cleaning the scraper blade and ensuring the subsequent scraping effect on the road roller.

[0016] Preferably, a driven wheel is provided on the upper part of the outer side surface of the fixed side plate, and the driven wheel is coaxially connected to the transverse top plate. A driving wheel is engaged at the bottom of the driven wheel, and a second drive motor is coaxially connected to the end of the driving wheel. The second drive motor drives the driving wheel on the fixed side plate, and the driving wheel drives the driven wheel. The driven wheel drives the transverse top plate to rotate on the fixed side plate, thereby facilitating the replacement of the scraper blade and the connecting seat.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a road roller with a sludge scraping mechanism, which has the following beneficial effects:

[0019] This road roller equipped with a sludge scraper operates by driving the roller drum through the roller body and connecting frame. A pump extracts liquid from the storage tank and delivers it to the impact nozzle, which sprays the liquid onto the surface of the roller drum. A hydraulic rod on the transverse top plate moves the scraper blades up and down, ensuring a tight seal between the scraper blades and the roller drum surface. This not only allows for thorough sludge removal from the roller drum through rinsing and scraping operations but also ensures the cleanliness of the roller drum surface, guaranteeing the quality and effectiveness of subsequent road compaction. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the roller and its connection structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the fixed side plate and its connection structure of the present invention;

[0023] Figure 4 This is a schematic diagram of the separation structure of the connecting seat and the scraper blade of this utility model.

[0024] In the diagram: 1. Main body of the road roller; 2. Connecting frame; 3. Roller roller; 4. Fixed side plate; 5. Transverse top plate; 6. Hydraulic rod; 7. Connecting seat; 8. Positioning groove; 9. Scraper blade; 10. Positioning block; 11. Liquid storage tank; 12. Side connecting seat; 13. Pump body; 14. Combination pipe; 15. Impact nozzle; 16. Side connecting rod; 17. First drive motor; 18. Driven wheel; 19. Drive wheel; 20. Second drive motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a technical solution: a road roller with a sludge scraping mechanism, comprising: (See details) Figure 1 , Figure 2 The roller body 1 and the connecting frame 2 are provided on the front of the roller body 1, and the inner cavity of the connecting frame 2 is connected to the roller drum 3;

[0027] Please see Figure 3 A fixed side plate 4 is set on the top of the connecting frame 2, and a horizontal top plate 5 is connected between the fixed side plates 4. A hydraulic rod 6 and a liquid storage tank 11 are respectively installed on the top of the horizontal top plate 5. A sludge scraper 9 is added directly below the bottom of the horizontal top plate 5, and the sludge scraper 9 is connected to the telescopic end of the hydraulic rod 6.

[0028] Please see Figure 4 A side mounting base 12 is located on the front of the transverse top plate 5, and a pump body 13 is added to the top of the side mounting base 12. The pump body 13 is connected to the liquid storage tank 11, and an impact nozzle 15 is added to the bottom of the side mounting base 12, and the impact nozzle 15 is connected to the pump body 13. The roller 3 is driven by the roller body 1 and the connecting frame 2 to perform the roller compaction operation. The pump body 13 draws liquid from the liquid storage tank 11 and delivers it to the inside of the impact nozzle 15, so that the impact nozzle 15 sprays the liquid onto the surface of the roller 3. The hydraulic rod 6 drives the scraper 9 to move up and down on the transverse top plate 5, so that the scraper 9 and the surface of the roller 3 are in close contact. On the one hand, the roller 3 can be thoroughly scraped by rinsing and scraping operations; on the other hand, the cleanliness of the surface of the roller 3 is ensured, which guarantees the quality and effect of subsequent roller compaction.

[0029] Please see Figure 4A connecting seat 7 is added to the top of the scraper blade 9, and the connecting seat 7 is connected to the telescopic end of the hydraulic rod 6. A positioning groove 8 is opened at the center of the bottom of the connecting seat 7. The hydraulic rod 6 can drive the connecting seat 7 to move up and down, and the connecting seat 7 can be connected to the corresponding structure through the positioning groove 8. A positioning block 10 is installed at the center of the top of the scraper blade 9, and the shape and position of the positioning block 10 correspond to the positioning groove 8. The end of the positioning block 10 is attached to the inner wall of the fixed side plate 4. When the scraper blade 9 is connected to the connecting seat 7, the positioning block 10 is inserted into the interior of the positioning groove 8, so that the connecting seat 7 can drive the scraper blade 9 to move in the same direction. The top of the pump body 13 is connected to a merging pipe 14, and the merging pipe 14 is connected to the liquid storage tank 11. The pump body 13 can extract the liquid in the liquid storage tank 11 through the merging pipe 14. Side connecting rods 16 are mounted on both sides of the impact nozzle 15, and the side connecting rods 16 are rotatably connected to the side connecting seat 12. A first drive motor 17 is coaxially connected to the end of the side connecting rod 16. The first drive motor 17 can drive the side connecting rods 16 to rotate on the side connecting seat 12, so that the pitch angle of the impact nozzle 15 on the side connecting seat 12 can be adjusted. This allows the impact nozzle 15 to clean the surface of the scraper 9, thereby cleaning the scraper 9 and ensuring the subsequent scraping effect on the road roller 3.

[0030] Please see Figure 3 A driven wheel 18 is added to the upper part of the outer side surface of the fixed side plate 4, and the driven wheel 18 is coaxially connected to the transverse top plate 5. A driving wheel 19 is engaged at the bottom of the driven wheel 18, and a second drive motor 20 is coaxially connected to the end of the driving wheel 19. The second drive motor 20 drives the driving wheel 19 on the fixed side plate 4, and the driving wheel 19 drives the driven wheel 18. The driven wheel 18 drives the transverse top plate 5 to rotate on the fixed side plate 4, thereby facilitating the replacement operation between the scraper blade 9 and the connecting seat 7.

[0031] This scheme: The roller body 1 and connecting frame 2 drive the roller drum 3 to perform roller compaction. The pump body 13 draws liquid from the storage tank 11 and delivers it to the inside of the impact nozzle 15, so that the impact nozzle 15 sprays the liquid onto the surface of the roller drum 3. The hydraulic rod 6 drives the scraper 9 to move up and down on the transverse top plate 5, so that the scraper 9 and the surface of the roller drum 3 are in close contact. The second drive motor 20 drives the drive wheel 19 on the fixed side plate 4, and the drive wheel 19 drives the driven wheel 18. The driven wheel 18 drives the transverse top plate 5 to rotate on the fixed side plate 4. When the scraper 9 is connected to the connecting seat 7, the positioning block 10 is inserted into the positioning groove 8. The first drive motor 17 drives the side connecting rod 16 to rotate on the side connecting seat 12, so that the pitch angle of the impact nozzle 15 can be adjusted on the side connecting seat 12, so that the impact nozzle 15 can clean the surface of the scraper 9.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A road roller with a sludge scraping mechanism, characterized in that, include: The roller body (1) and the connecting frame (2) provided on the front of the roller body (1), and the inner cavity of the connecting frame (2) is connected to the roller drum (3); A fixed side plate (4) is set on the top of the connecting frame (2), and a horizontal top plate (5) is connected between the fixed side plates (4). A hydraulic rod (6) and a liquid storage tank (11) are respectively installed on the top of the horizontal top plate (5). A sludge scraper (9) is added directly below the bottom of the horizontal top plate (5), and the sludge scraper (9) is connected to the telescopic end of the hydraulic rod (6). A side connector (12) is provided on the front of the transverse top plate (5), and a pump body (13) is added to the top of the side connector (12). The pump body (13) is connected to the liquid storage tank (11), and an impact nozzle (15) is added to the bottom of the side connector (12). The impact nozzle (15) is connected to the pump body (13).

2. A road roller with a sludge scraping mechanism according to claim 1, characterized in that: The top of the scraper (9) is provided with a connecting seat (7), and the connecting seat (7) is connected to the telescopic end of the hydraulic rod (6), and a positioning groove (8) is provided at the bottom center of the connecting seat (7).

3. A road roller with a sludge scraping mechanism according to claim 2, characterized in that: A positioning block (10) is installed at the top center of the scraper (9), and the shape and position of the positioning block (10) correspond to those of the positioning groove (8). The end of the positioning block (10) is attached to the inner wall of the fixed side plate (4).

4. A road roller with a sludge scraping mechanism according to claim 1, characterized in that: The top of the pump body (13) is connected to a merging pipe (14), and the merging pipe (14) is connected to the liquid storage tank (11).

5. A road roller with a sludge scraping mechanism according to claim 1, characterized in that: Side connecting rods (16) are installed on both sides of the impact nozzle (15), and the side connecting rods (16) are rotatably connected to the side connecting seat (12), and a first drive motor (17) is coaxially connected to the end of the side connecting rods (16).

6. A road roller with a sludge scraping mechanism according to claim 1, characterized in that: A driven wheel (18) is provided on the upper part of the outer side surface of the fixed side plate (4), and the driven wheel (18) is coaxially connected to the transverse top plate (5). A driving wheel (19) is engaged at the bottom of the driven wheel (18), and a second drive motor (20) is coaxially connected to the end of the driving wheel (19).