Safety valve with anti-blocking function
By designing a structure similar to a Tesla valve and a ball core linkage mechanism, the problem of work interruption caused by ball valve filter clogging was solved, achieving an anti-clogging effect, ensuring continuous operation of the equipment and facilitating subsequent maintenance.
Patent Information
- Application Number
- CN202422790336.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing ball valves need to be replaced promptly after the filter screen becomes clogged, which causes work interruption and prevents continuous operation.
Design a structure similar to a Tesla valve, using air pressure to ensure smooth water flow in the valve pipe and branch pipes to avoid blockage. Water flow through the branch pipes achieves the anti-blocking function, and the connection port and ball core work together to achieve sealing and control.
This effectively avoids work interruptions caused by blockages, ensures continuous operation, and allows for maintenance only after the work is completed, thus improving the reliability and maintenance efficiency of the equipment.
Smart Images

Figure CN223498749U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of valve technology, specifically relating to a safety valve with anti-clogging function. Background Technology
[0002] Valves are control components in pipeline fluid transport systems. They are used to change the cross-sectional area of the passage and the direction of medium flow, and have functions such as guiding, stopping, throttling, checking back, diverting or overflowing pressure relief. Valves used for fluid control range from the simplest shut-off valves to various valves used in extremely complex automatic control systems, and their types and specifications are numerous.
[0003] Patent CN218063488U describes a one-piece ball valve that uses a filter plate to enable the ball valve to filter, thereby effectively filtering out solid particles and impurities mixed in with the fluid medium, preventing sedimentation, and effectively avoiding the situation where the ball is difficult to rotate. However, when the filter screen becomes clogged, it will cause blockage at the ball core, requiring timely replacement. This necessitates timely maintenance during operation, which will delay the work. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a safety valve with anti-clogging function, which has the advantage of anti-clogging.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a safety valve with anti-clogging function, comprising a valve pipe, the top of which is connected to a branch pipe, the branch pipe including a bend, the outer wall of which is connected to a horizontal pipe, the outer wall of which is provided with a second spherical shell, the top of which has a second through hole, the bottom of which has a third through hole, and the outer wall of which is connected to an inclined pipe.
[0006] The above technical solution can achieve the effect of preventing blockage. The valve pipe and the branch pipe form a structure similar to a Tesla valve. Water flows in from one side of the bend. Because air pressure exists in the branch pipe, the water will not enter the bend when the flow is unobstructed. It will continue to flow in the valve pipe. When the second ball core of the valve pipe is blocked, the water will flow through the branch pipe, thus achieving the effect of preventing blockage and avoiding delays in work. After the work is completed, maintenance can be carried out.
[0007] Preferably, the valve pipe includes a pipe body, the top outer wall of the pipe body is provided with a first connection port, and the top outer wall of the pipe body is provided with a second connection port.
[0008] The above technical solution can serve as a connection, and the first and second connection ports can be used to connect and fix the branch pipes.
[0009] Preferably, the outer wall of the tube is provided with a first spherical shell, and the top of the first spherical shell is provided with a first perforation.
[0010] The above technical solution can achieve the installation effect. The second ball core can be placed inside the first ball shell, and the upper valve stem can be passed through the first perforation.
[0011] Preferably, a valve wheel is provided at the top of the valve tube, a first ball core is fixedly connected to the bottom outer wall of the valve wheel, and a first valve seat is provided on the outer side of the first ball core.
[0012] The above technical solution can achieve the function of opening and closing, and the first ball core can control the opening of the valve.
[0013] Preferably, a lower valve stem is fixedly connected to the bottom outer wall of the first ball core, a connecting rod is fixedly connected to the bottom outer wall of the lower valve stem, and an upper valve stem is fixedly connected to the bottom outer wall of the connecting rod.
[0014] The above technical solution can achieve a linkage effect. The lower valve stem and the upper valve stem are connected by a connecting rod, which allows the first ball core and the second ball core to move in tandem.
[0015] Preferably, a second ball core is fixedly connected to the bottom outer wall of the upper valve stem, and a second valve seat is provided on the outer side of the second ball core.
[0016] The above technical solution can achieve a sealing function, and the second valve seat can fit against the surface of the second ball core, thereby achieving a seal.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. The valve pipe and branch pipe form a structure similar to a Tesla valve. Water flows in from one side of the bend. Because air pressure exists in the branch pipe, the water will not enter the bend when the flow is unobstructed. Instead, it will flow continuously from the valve pipe. When the second ball core of the valve pipe is blocked, the water will flow through the branch pipe, thus preventing blockage and avoiding delays in work. After the work is completed, maintenance can be performed.
[0019] 2. The first and second connecting ports can be used to connect and fix the branch pipe. The second ball core can be placed inside the first ball shell. The upper valve stem can pass through the first through hole. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0021] Figure 2 This is a schematic cross-sectional view of the main body of this utility model;
[0022] Figure 3 This is a schematic diagram of the valve pipe structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the branch pipe structure of this utility model.
[0024] In the diagram: 1. Valve pipe; 2. Branch pipe; 3. Valve wheel; 4. First ball core; 5. First valve seat; 6. Lower valve stem; 7. Connecting rod; 8. Upper valve stem; 9. Second ball core; 10. Second valve seat; 100. Pipe body; 101. First connection port; 102. Second connection port; 103. First ball shell; 104. First perforation; 200. Bend; 201. Horizontal pipe; 202. Second ball shell; 203. Second perforation; 204. Third perforation; 205. Inclined pipe. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1:
[0027] Please see Figures 1-4 This utility model provides a technical solution: a safety valve with anti-clogging function, including a valve pipe 1, a branch pipe 2 connected to the top of the valve pipe 1, the branch pipe 2 including a bend 200, a horizontal pipe 201 connected to the outer wall of the bend 200, a second spherical shell 202 provided on the outer wall of the horizontal pipe 201, a second through hole 203 opened at the top of the second spherical shell 202, a third through hole 204 opened at the bottom of the second spherical shell 202, and an inclined pipe 205 connected to the outer wall of the horizontal pipe 201.
[0028] In this implementation scheme, valve pipe 1 and branch pipe 2 form a structure similar to a Tesla valve. Water flows in from one side of bend 200. Because air pressure exists in branch pipe 2, under unobstructed conditions, water will not enter bend 200 and will continue to flow in valve pipe 1. When the second ball core 9 of valve pipe 1 is blocked, water will flow through branch pipe 2, thereby achieving the effect of preventing blockage and avoiding delays in work. After the work is completed, maintenance can be carried out.
[0029] Example 2:
[0030] Please see Figure 3Based on Embodiment 1, this utility model provides a technical solution: the valve pipe 1 includes a pipe body 100, the top outer wall of the pipe body 100 is provided with a first connection port 101, the top outer wall of the pipe body 100 is provided with a second connection port 102, the outer wall of the pipe body 100 is provided with a first spherical shell 103, and the top of the first spherical shell 103 is provided with a first perforation 104.
[0031] In this embodiment, the first connection port 101 and the second connection port 102 can be used to connect and fix the branch pipe 2. The second ball core 9 can be placed inside the first ball shell 103. The upper valve stem 8 can pass through the first through hole 104.
[0032] Example 3:
[0033] Please see Figure 2 Based on Embodiment 1 and Embodiment 2, this utility model provides a technical solution: a valve wheel 3 is provided at the top of the valve tube 1, a first ball core 4 is fixedly connected to the bottom outer wall of the valve wheel 3, a first valve seat 5 is provided on the outside of the first ball core 4, a lower valve stem 6 is fixedly connected to the bottom outer wall of the first ball core 4, a connecting rod 7 is fixedly connected to the bottom outer wall of the lower valve stem 6, an upper valve stem 8 is fixedly connected to the bottom outer wall of the connecting rod 7, a second ball core 9 is fixedly connected to the bottom outer wall of the upper valve stem 8, and a second valve seat 10 is provided on the outside of the second ball core 9.
[0034] In this embodiment, the first ball core 4 can control the opening of the valve. The lower valve stem 6 and the upper valve stem 8 are connected by the connecting rod 7, which allows the first ball core 4 and the second ball core 9 to work together. The second valve seat 10 can fit against the surface of the second ball core 9, thereby achieving a seal.
[0035] The working principle and usage process of this utility model: Valve pipe 1 and branch pipe 2 form a structure similar to a Tesla valve. Water flows in from one side of the bend 200. Due to the air pressure inside the branch pipe 2, the water will not enter the bend 200 when the flow is unobstructed, and will continue to flow from the valve pipe 1. When the second ball core 9 of valve pipe 1 is blocked, the water will flow through the branch pipe 2, thereby achieving the anti-blocking effect and avoiding delays in work. After the work is completed, maintenance can be performed. The first connection port 101 and the second connection port 102 can be used to connect and fix the branch pipe 2. The second ball core 9 can be placed inside the first ball shell 103. The upper valve stem 8 can pass through the first through hole 104. The first ball core 4 can control the opening of the valve. The lower valve stem 6 and the upper valve stem 8 are connected by the connecting rod 7, which allows the first ball core 4 and the second ball core 9 to work together. The second valve seat 10 can fit against the surface of the second ball core 9, thereby achieving a seal.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A safety valve with anti-clogging function, comprising a valve tube (1), characterized in that: The top of the valve pipe (1) is connected to a branch pipe (2), the branch pipe (2) includes a bend (200), the outer wall of the bend (200) is connected to a horizontal pipe (201), the outer wall of the horizontal pipe (201) is provided with a second spherical shell (202), the top of the second spherical shell (202) is provided with a second through hole (203), the bottom of the second spherical shell (202) is provided with a third through hole (204), and the outer wall of the horizontal pipe (201) is connected to an inclined pipe (205).
2. A safety valve with anti-clogging function according to claim 1, characterized in that: The valve pipe (1) includes a pipe body (100), the top outer wall of the pipe body (100) is provided with a first connection port (101), and the top outer wall of the pipe body (100) is provided with a second connection port (102).
3. A safety valve with anti-clogging function according to claim 2, characterized in that: The outer wall of the tube (100) is provided with a first spherical shell (103), and a first perforation (104) is provided on the top of the first spherical shell (103).
4. A safety valve with anti-clogging function according to claim 1, characterized in that: A valve wheel (3) is provided at the top of the valve tube (1), and a first ball core (4) is fixedly connected to the bottom outer wall of the valve wheel (3). A first valve seat (5) is provided on the outside of the first ball core (4).
5. A safety valve with anti-clogging function according to claim 4, characterized in that: The bottom outer wall of the first ball core (4) is fixedly connected to a lower valve stem (6), the bottom outer wall of the lower valve stem (6) is fixedly connected to a connecting rod (7), and the bottom outer wall of the connecting rod (7) is fixedly connected to an upper valve stem (8).
6. A safety valve with anti-clogging function according to claim 5, characterized in that: The bottom outer wall of the upper valve stem (8) is fixedly connected to a second ball core (9), and a second valve seat (10) is provided on the outer side of the second ball core (9).