High-flux efficient float valve tray
By introducing a disassembly and assembly mechanism and a high-efficiency mechanism into the floating valve tray, the problems of dirt accumulation and clogging in the tray are solved, enabling convenient disassembly and assembly and efficient cleaning, thereby improving work efficiency and throughput.
Patent Information
- Application Number
- CN202422544238.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing floating valve trays are prone to accumulating dirt or clogging after a period of use, leading to decreased work efficiency and performance. Furthermore, because they are fixed as a single unit, they are inconvenient to clean.
A floating valve tray with a disassembly and assembly mechanism and a high-efficiency mechanism was designed. The disassembly and assembly mechanism enables the disassembly and assembly of the tray through threaded grooves and bolts, while the high-efficiency mechanism increases the throughput through valve holes and airflow grooves on the outer ring of the tray.
This technology enables convenient disassembly and cleaning of the floating valve trays, improves cleaning efficiency, and enhances the trays' high throughput.
Smart Images

Figure CN223504861U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of floating valve tray technology, and in particular to a high-throughput, high-efficiency floating valve tray. Background Technology
[0002] Floating valve trays are a key component of plate towers, used to promote gas-liquid two-phase exchange and improve mass transfer efficiency. The design of floating valve trays is based on a combination of bubble cap towers, jet towers, and sieve tray towers, improving efficiency by utilizing the gas-liquid phase in droplets to enhance mass transfer.
[0003] After a period of use, existing floating valve trays may accumulate dirt or become clogged due to various reasons, affecting their normal working efficiency and performance. The dismantling and cleaning process of floating valve trays includes removing the manhole door to allow construction personnel to enter the tower for work, thoroughly cleaning the tray and the inner wall of the tower, and reinstalling the tray after cleaning. However, since the floating valve tray is a fixed unit, it is inconvenient for staff to clean it thoroughly. Utility Model Content
[0004] This utility model discloses a high-throughput, high-efficiency floating valve tray, which aims to solve the problem that existing floating valve trays may accumulate dirt or become clogged after a period of use due to various reasons, affecting their normal working efficiency and performance. The dismantling and cleaning process of the floating valve tray includes removing the manhole door to allow construction personnel to enter the tower for work, thoroughly cleaning the tray and the inner wall of the tower, and reinstalling the tray after cleaning. However, the floating valve tray is a fixed, integrated unit, which makes it inconvenient for workers to thoroughly clean it.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A high-throughput, high-efficiency floating valve tray includes a main board with trays mounted on both sides of the main board, and a disassembly / assembly mechanism. The disassembly / assembly mechanism includes slots on both sides of the outer wall of the main board, a strip fixedly connected to one side of the tray, and limit holes at both ends of the strip. Threaded grooves are formed on both sides of one end of the main board, and bolts are threaded into the internal threads of the threaded grooves. A high-efficiency mechanism is disposed on the outer surface of the main board and is used to increase the high-throughput efficiency of the floating valve tray.
[0007] By setting up a disassembly and assembly mechanism, users can remove the bolt from the inside of the threaded groove by rotating the bolt inside the threaded groove clockwise. At the same time, the limit formed by the bolt and the limiting hole is released, and the insert is pulled out along the guide track of the slot, thereby allowing the motherboard and tower plate to be disassembled and assembled.
[0008] In a preferred embodiment, the high-efficiency mechanism includes a valve plate disposed on the outer surface of the main board, an airflow groove is formed on the outer surface of the main board, and a valve hole is formed on the outer ring of the tower plate.
[0009] By setting up an efficient mechanism, valve holes are evenly opened on the outer ring of the tower plate, allowing liquid to permeate through multiple sets of valve holes, while allowing gas to be discharged through the gas flow channel.
[0010] In a preferred embodiment, the inner side of the airflow groove is provided with a sloping groove, and the number of airflow grooves is multiple sets, which are arranged longitudinally on the outer surface of the motherboard.
[0011] By setting up inclined grooves, airflow can be guided and discharged.
[0012] In a preferred embodiment, the number of trays is two sets, and one end of each set of trays is arc-shaped.
[0013] By setting up two sets of trays, the high throughput of the floating valve tray can be increased.
[0014] This utility model discloses a high-throughput, high-efficiency floating valve tray with the following beneficial effects.
[0015] Firstly, by setting up a disassembly and assembly mechanism, users can remove the bolt from the inside of the threaded groove by rotating the bolt inside the threaded groove clockwise. At the same time, the limit formed by the bolt and the limiting hole is released, and the insert is pulled out along the guide track of the slot. This allows for the disassembly and assembly of the main board and the tower plate, making it convenient for users to disassemble and clean the floating valve tower tray and improving the cleaning effect.
[0016] Secondly, by setting up an efficient mechanism, valve holes are evenly opened on the outer ring of the tray, allowing liquid to permeate through multiple sets of valve holes, while allowing gas to be discharged through the gas flow channel, thereby increasing the high throughput of the floating valve tray. Attached Figure Description
[0017] Figure 1 This is an isometric view of a high-throughput, high-efficiency floating valve tray proposed in this utility model.
[0018] Figure 2 This is another axial view of a high-throughput, high-efficiency floating valve tray proposed in this utility model.
[0019] Figure 3 This is a cross-sectional view of a high-throughput, high-efficiency floating valve tray proposed in this utility model.
[0020] Figure 4 This is a split view of a high-throughput, high-efficiency floating valve tray proposed in this utility model.
[0021] In the attached diagram: 1. Main board; 2. Tower plate; 3. Valve hole; 4. Airflow channel; 5. Valve plate; 6. Bolt; 7. Insert; 8. Threaded groove; 9. Slot; 10. Limiting hole. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] The high-throughput, high-efficiency floating valve tray disclosed in this utility model is mainly used in scenarios where existing floating valve trays may accumulate dirt or become clogged due to various reasons after a period of use.
[0025] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 A high-throughput, high-efficiency floating valve tray includes a main board 1, with trays 2 mounted on both sides of the main board 1, and a disassembly and assembly mechanism: the disassembly and assembly mechanism includes slots 9 on both sides of the outer wall of the main board 1, a strip 7 fixedly connected to one side of the tray 2, and limit holes 10 at both ends of the strip 7; threaded grooves 8 are provided on both sides of one end of the main board 1, and bolts 6 are threadedly connected inside the threaded grooves 8; and a high-efficiency mechanism: the high-efficiency mechanism is located on the outer surface of the main board 1, and the high-efficiency mechanism is used to increase the high throughput of the floating valve tray.
[0026] In this solution, when the user uses the floating valve tray, the user can remove the bolt 6 from the inside of the threaded groove 8 by rotating the bolt 6 inside the threaded groove 8 clockwise. At the same time, the limit formed by the bolt 6 and the limiting hole 10 is released, and the insert 7 is pulled out along the guide track of the slot 9. Thus, the main board 1 and the tray 2 can be disassembled and assembled. At the same time, by setting up an efficient mechanism, the efficient throughput of the floating valve tray can be increased.
[0027] Among them, reference Figure 3 and Figure 4 In a preferred embodiment, the high-efficiency mechanism includes a valve plate 5 disposed on the outer surface of the main board 1, an airflow groove 4 formed on the outer surface of the main board 1, and a valve hole 3 formed on the outer ring of the tower plate 2.
[0028] In this scheme, by setting up an efficient mechanism, valve holes 3 are evenly opened on the outer ring of the tower plate 2, which allows liquid to permeate through multiple sets of valve holes 3, while allowing gas to be discharged through the gas flow channel 4.
[0029] Furthermore, refer to Figure 1 and Figure 4 In a preferred embodiment, the inner side of the airflow groove 4 is provided with a sloping groove, and there are multiple sets of airflow grooves 4. The multiple sets of airflow grooves 4 are arranged longitudinally on the outer surface of the main board 1. By setting the sloping groove, the airflow can be guided and discharged.
[0030] Among them, reference Figure 2 and Figure 4 In a preferred embodiment, the number of trays 2 is two sets, with one end of each set of trays 2 being arc-shaped. By setting two sets of trays 2, the high throughput of the floating valve trays can be increased.
[0031] Working principle: When the user operates the floating valve tray;
[0032] First, by rotating the bolt 6 inside the threaded groove 8 clockwise, the user can remove the bolt 6 from the inside of the threaded groove 8, thereby releasing the limit formed by the bolt 6 and the limiting hole 10, and pulling out the insert 7 along the guide track of the slot 9, so that the motherboard 1 and the tower plate 2 can be disassembled and assembled.
[0033] Next, valve holes 3 are evenly provided on the outer ring of the tower plate 2, which allows liquid to permeate through multiple sets of valve holes 3, while allowing gas to be discharged through the gas flow channel 4.
[0034] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Substitutions may include replacements for some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the scope of protection of this utility model.
Claims
1. A high-throughput, high-efficiency floating valve tray, comprising a main board (1), wherein trays (2) are mounted on both sides of the main board (1), characterized in that, Also includes: Disassembly and assembly mechanism: The disassembly and assembly mechanism includes slots (9) on both sides of the outer wall of the main board (1), a strip (7) is fixedly connected to one side of the tower plate (2), and limit holes (10) are opened at both ends of the strip (7). Threaded grooves (8) are opened on both sides of one end of the main board (1), and bolts (6) are threaded inside the threaded grooves (8). High-efficiency mechanism: The high-efficiency mechanism is disposed on the outer surface of the main board (1) and is used to increase the high-efficiency throughput of the floating valve tray.
2. The high-throughput, high-efficiency floating valve tray according to claim 1, characterized in that, The high-efficiency mechanism includes a valve plate (5) disposed on the outer surface of the main board (1), an airflow groove (4) is provided on the outer surface of the main board (1), and a valve hole (3) is provided on the outer ring of the tower plate (2).
3. The high-throughput, high-efficiency floating valve tray according to claim 2, characterized in that, The airflow groove (4) has an inclined groove on its inner side. There are multiple sets of airflow grooves (4), and the multiple sets of airflow grooves (4) are arranged longitudinally on the outer surface of the main board (1).
4. The high-throughput, high-efficiency floating valve tray according to claim 1, characterized in that, The dimensions of the insert (7) are adapted to the dimensions of the slot (9).
5. A high-throughput, high-efficiency floating valve tray according to claim 1, characterized in that, The threaded groove (8) and the limiting hole (10) are located on the same central axis.
6. A high-throughput, high-efficiency floating valve tray according to claim 1, characterized in that, The bolt (6) and the limiting hole (10) are located on the same central axis.
7. A high-throughput, high-efficiency floating valve tray according to claim 1, characterized in that, The number of trays (2) is two sets, and one end of each set of trays (2) is arc-shaped.