Powder coating raw material proportioning equipment with quantitative feeding function

By using a heating element and a weighing sensor control system in the powder coating raw material proportioning equipment, preheating and drying of powder and continuous weighing are achieved. Combined with the periodic rotation and feeding control of the stirring component, the problem of low powder mixing efficiency in the prior art is solved, and continuous mixing and feeding of powder are realized.

CN223505132UActive Publication Date: 2025-11-04佛山市蓝林新材料科技有限公司
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Patent Information

Application Number
CN202423062533.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-04
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In the existing technology, powder coating batching devices cannot preheat and dry the powder during weighing, and cannot continuously feed multiple powders while mixing and stirring, resulting in low mixing and stirring efficiency.

Method used

The powder coating raw material proportioning equipment adopts quantitative feeding. The powder is preheated and dried by heating elements, and the continuous weighing and mixing of the powder is achieved by using weighing sensors and motor control system. Combined with the periodic rotation of the stirring component and the control of the feeding component, the continuous mixing and feeding of the powder is realized.

Benefits of technology

It enables continuous weighing and mixing of powders, improves the efficiency of powder mixing and stirring, and ensures that multiple powders can be continuously fed and mixed during the mixing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses quantitative feeding powder coating raw material proportioning equipment which comprises a rack, the upper portion of the right side of the rack is rotationally connected with a first disc, a plurality of quantitative adding devices are installed on the upper side of the first disc, and the six quantitative adding devices are distributed in a circumferential array at equal intervals. A first electric index plate is fixedly installed in the middle of the right side of the rack, the lower side of a first disc is fixedly connected to the output end of the first electric index plate, a continuous stirring and proportioning device is installed in the middle of the left side of the rack, the quantitative adding device comprises a feeding assembly and a weighing mechanism, and the feeding assembly is installed on the upper side of the first disc. By means of the mode, preheating and drying can be carried out when powder is weighed, follow-up powder mixing is facilitated, continuous weighing and mixing of different kinds of powder can be carried out, feeding of various kinds of powder can be carried out while the powder is mixed and stirred, and the continuous powder mixing and stirring efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of powder coating raw material proportioning equipment of quantitative feeding. BACKGROUND

[0002] Powder coating is a new type of solvent-free solid powder coating, and its main component is resin, which is the base material of powder coating and plays a key role in bonding and forming a coating film. Before mixing the powder coating raw materials, raw material inspection is required to check the appearance of each raw material to ensure that there are no impurities, lumps or discoloration abnormalities. For resin raw materials, they should be uniform granular or flaky, and the color should meet the standard requirements. Many raw materials may absorb some moisture during storage. For powder coating, excessive moisture content can affect the performance of the coating.

[0003] Chinese patent CN220677719U proposes a powder coating batching device, which includes a mixing tank and a batching part. The mixing tank is installed with several batching parts. The batching part includes a raw material storage tank, and a re-weighing tank is arranged below the raw material storage tank. Weighing devices are installed on the raw material storage tank and the re-weighing tank. The re-weighing tank can be used to check the batching quality. A negative pressure conduit is arranged on the mixing tank, and a suction device is connected to the negative pressure conduit. A stirring blade is rotatably installed in the mixing tank. A weighing hook is fixedly installed on the raw material storage tank, and an electronic hoist scale is installed on the weighing hook as a weighing device. A discharge pipe is arranged below the raw material storage tank. The raw materials are discharged and weighed separately by the batching part. The raw material storage tank and the re-weighing tank cooperate with each other to check the quality of each component of the batching material.

[0004] However, the technical solution of this patent has the following problems:

[0005] 1. The patent uses a batching part to discharge and weigh the raw materials separately. The raw material storage tank and the re-weighing tank cooperate with each other to check the quality of each component of the batching material. However, the powder cannot be preheated and dried when weighing, and multiple powders cannot be fed simultaneously during mixing and stirring. The efficiency of continuous mixing and stirring of the powder is low.

[0006] Therefore, the skilled person in the art provides a powder coating raw material proportioning equipment for quantitative feeding to solve the above problems. CONTENT OF THE UTILITY MODEL

[0007] The utility model aims to provide a powder coating raw material proportioning equipment for quantitative feeding to solve the problems raised in the background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0009] A kind of quantitative powder coating raw material proportioning equipment of feeding, including frame, the first disc is rotatably connected on the right upper portion of the frame, multiple quantitative adding devices are installed on the upper side of the first disc, the quantitative adding device is distributed six equidistantly in circumferential array, first electric protractor is fixedly installed in the middle of the right side of the frame, the output end of first electric protractor is fixedly connected in the lower side of the first disc, continuous stirring proportioning device is installed in the middle of the left side of the frame, the quantitative adding device includes: feeding assembly and weighing mechanism, the feeding assembly is installed on the upper side of the first disc, the weighing mechanism is installed in the lower side of feeding assembly;

[0010] Further, the feeding assembly includes: material conveying pipeline, feeding hopper, helical blade and first speed reducer, the material conveying pipeline is fixedly installed on the upper side of the first disc by support, the feeding hopper is fixedly installed on the upper side of the material conveying pipeline, the helical blade is rotatably connected in the material conveying pipeline by shaft, the first speed reducer is fixedly installed on the end of the material conveying pipeline away from the center of the first disc by motor support, one end of the shaft of the helical blade is fixedly connected on the output shaft of the first speed reducer;

[0011] Further, the weighing mechanism includes: receiving pipe, heating sheet and quantitative component, the receiving pipe is fixedly installed on the first disc, the upper side of the receiving pipe is fixedly connected on the material conveying pipeline, the heating sheet is fixedly installed in the receiving pipe, the quantitative component is installed on the lower side of the receiving pipe;

[0012] Further, the quantitative component includes: rotating disc, second speed reducer, weighing sensor and fixed disc, the rotating disc is rotatably connected on the lower side of the receiving pipe by shaft, the second speed reducer is fixedly installed on the lower side of the receiving pipe by motor support, the shaft of the rotating disc is fixedly connected on the output shaft of the second speed reducer, the weighing sensor is fixedly installed on the upper side of the rotating disc, the fixed disc is fixedly installed on the upper side of the weighing sensor;

[0013] Further, the continuous stirring proportioning device includes: rotating assembly, stirring assembly and discharging assembly, the rotating assembly is installed in the middle of the left side of the frame, multiple stirring assemblies are installed on the lower side of the rotating assembly, the discharging assembly is installed on the lower side of the stirring assembly;

[0014] Further, the rotating assembly includes: second disc, second electric protractor and stirring cylinder, the second disc is rotatably connected in the middle of the left side of the frame, the second electric protractor is fixedly installed in the lower portion of the left side of the frame, the output end of the second electric protractor is fixedly connected on the lower side of the second disc, multiple stirring cylinders are fixedly installed on the second disc, the stirring cylinder is distributed six equidistantly in circumferential array, the stirring assembly is arranged on the lower side of each stirring cylinder;

[0015] Further, the stirring cylinder upper side is provided with a special-shaped sealing plate, the special-shaped sealing plate is fixedly installed on the left side of the rack, and the special-shaped sealing plate shields the upper sides of the five stirring cylinders on the left side of the second disc.

[0016] Further, the stirring assembly comprises a circular feeding hopper, a driving motor and a circular stirring plate, the circular feeding hopper is fixedly connected to the lower side of the stirring cylinder, the driving motor is fixedly installed on the lower side of the circular feeding hopper through a motor support, and the circular stirring plate is rotationally connected to the circular feeding hopper through a rotating shaft.

[0017] Further, the feeding assembly comprises an arc-shaped material blocking plate and a tension spring, the arc-shaped material blocking plate is slidingly connected to the lower side of the circular feeding hopper, the tension spring is fixedly connected to the sidewall of the arc-shaped material blocking plate, and the other end of the tension spring is fixedly connected to the sidewall of the circular feeding hopper.

[0018] The first electric dividing disc, the first speed reducer motor, the heating sheet, the second speed reducer motor, the weighing sensor, the second electric dividing disc and the driving motor are controlled by an external controller.

[0019] Compared with the prior art, the utility model has the advantages that: 1. the utility model discloses a continuous mixing and stirring device for powder material, which comprises a rack, a first electric dividing disc, a first speed reducer motor, a heating sheet, a second speed reducer motor, a weighing sensor, a second electric dividing disc, a driving motor and a continuous stirring and mixing device for powder material.

[0020] 2. the stirring assembly of the continuous stirring and mixing device for powder material is used for mixing and stirring different powder materials, the plurality of quantitative adding devices are periodically rotated by 60 degrees, the rightmost stirring cylinder is filled with various weighed powder materials, and is rotated by 60 degrees to reach the next station, the stirring assembly mixes and stirs the powder materials in the space formed by the circular feeding hopper and the stirring cylinder, the arc-shaped material blocking plate of the feeding assembly under the stirring cylinder is pulled, the arc-shaped material blocking plate is pulled away from the circular feeding hopper, the mixed powder materials in the circular feeding hopper fall down, the feeding of the mixed powder materials is completed, the continuous mixing of the powder materials is facilitated, the feeding of various powder materials is carried out at the same time as the mixing and stirring of the powder materials, and the efficiency of the continuous mixing and stirring of the powder materials is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 isometric view of the utility model Figure 1 ;

[0022] Figure 2 is the front view of the utility model;

[0023] Figure 3 is the top view of the utility model;

[0024] Figure 4 is the view along Figure 4 A-A section of the utility model;

[0025] Figure 5 is the view along Figure 4 A-A section of the utility model;

[0026] Figure 6 is the structure schematic view of the continuous stirring proportioning device of the utility model;

[0027] Figure 7 is the partial structure schematic view of the continuous stirring proportioning device of the utility model;

[0028] Figure 8 is the partial structure schematic view of the quantitative adding device of the utility model.

[0029] In the figure: 1, rack;2, first disc;3, quantitative adding device;31, material conveying pipeline;32, feeding hopper;33, spiral blade;34, first speed reducer;35, receiving circular pipe;36, heating sheet;37, rotating disc;38, second speed reducer;39, weighing sensor;310, fixed disc;4, first electric protractor;5, continuous stirring proportioning device;51, second disc;52, second electric protractor;53, stirring cylinder;54, circular discharging hopper;55, driving motor;56, circular stirring plate;57, arc-shaped material blocking plate;58, tension spring;6, special-shaped sealing plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] In the following description, "left", "right", "front", "back", "up", "down" are oriented with the perspective direction of the front view.

[0032] Embodiment one: in some embodiments, please refer to the Figures 1-8The utility model provides a kind of quantitative powder coating raw material proportioning equipment of feeding, including rack 1, the first disc 2 is rotatably connected on the right upper portion of the rack 1, a plurality of quantitative adding device 3 is installed on the upper side of the first disc 2, the quantitative adding device 3 is distributed six equidistantly in circumferential array, first electric protractor 4 is fixedly installed in the right middle part of the rack 1, the output end of first electric protractor 4 is fixedly connected in the lower side of the first disc 2, continuous stirring proportioning device 5 is installed in the left middle part of the rack 1, the quantitative adding device 3 includes: feeding assembly and weighing mechanism, the feeding assembly is installed on the upper side of the first disc 2, and the weighing mechanism is installed on the lower side of feeding assembly.

[0033] The feeding assembly of a plurality of quantitative adding device 3 adds multiple powders, the weighing mechanism weighs the powder, the continuous stirring proportioning device 5 stirs the powder after weighing, the first electric protractor 4 rotates periodically by sixty degrees, so that the first disc 2 rotates periodically by sixty degrees, so that a plurality of quantitative adding device 3 rotates periodically by sixty degrees, which is beneficial to continuous feeding of the powder.

[0034] The feeding assembly includes: material conveying pipeline 31, feeding hopper 32, helical blade 33 and first speed reducer 34, the material conveying pipeline 31 is fixedly installed on the upper side of the first disc 2 by support, the feeding hopper 32 is fixedly installed on the upper side of the material conveying pipeline 31, the helical blade 33 is rotatably connected in the material conveying pipeline 31 by rotating shaft, the first speed reducer 34 is fixedly installed on the end, away from the center of the first disc 2, of the material conveying pipeline 31 by motor support, and one end of the rotating shaft of the helical blade 33 is fixedly connected on the output shaft of the first speed reducer 34.

[0035] Different powders are added into different feeding hoppers 32, the output shaft of the first speed reducer 34 rotates to drive the helical blade 33 to rotate, the helical blade 33 rotates to convey the powder to the end, close to the center of the first disc 2, of the material conveying pipeline 31, so that the powder slowly falls into the weighing mechanism, which is beneficial to slow conveying of the powder and facilitates subsequent weighing.

[0036] The weighing mechanism includes: receiving pipe 35, heating sheet 36 and quantitative assembly, the receiving pipe 35 is fixedly installed on the first disc 2, the upper side of the receiving pipe 35 is fixedly connected on the material conveying pipeline 31, the heating sheet 36 is fixedly installed in the receiving pipe 35, and the quantitative assembly is installed on the lower side of the receiving pipe 35.

[0037] The powder slowly falls on the quantitative assembly on the lower side of the receiving pipe 35 of the weighing mechanism, the heating sheet 36 starts to heat the receiving pipe 35, and the powder in the receiving pipe 35 is heated and dried, which is beneficial to subsequent mixing of the powder.

[0038] The quantitative assembly includes: a rotating disk 37, a second reduction motor 38, a weighing sensor 39, and a fixed disk 310. The rotating disk 37 is rotatably connected to the lower side of the receiving tube 35 via a rotating shaft. The second reduction motor 38 is fixedly installed on the lower side of the receiving tube 35 via a motor bracket. The rotating shaft of the rotating disk 37 is fixedly connected to the output shaft of the second reduction motor 38. The weighing sensor 39 is fixedly installed on the upper side of the rotating disk 37, and the fixed disk 310 is fixedly installed on the upper side of the weighing sensor 39.

[0039] The powder slowly falls onto the fixed disc 310 of the metering component. The weighing sensor 39 on the lower side of the fixed disc 310 weighs the fixed disc 310 and the powder. After the weighing sensor 39 detects that the powder has reached the preset value, the weighing sensor 39 transmits an electrical signal to the external controller. The external controller controls the first reduction motor 34 of the feeding component to stop rotating, so that the feeding component stops feeding, which is beneficial for weighing different powders.

[0040] After the weighing sensor 39 detects that the powder has reached the preset value, the weighing sensor 39 transmits an electrical signal to the external controller. The external controller controls the output shaft of the second reduction motor 38 to rotate, which drives the rotating disk 37 to rotate. The rotating disk 37 drives the fixed disk 310 to rotate, so that the weighed powder on the fixed disk 310 falls into the continuous mixing and proportioning device 5, which is beneficial for the continuous weighing and mixing of different powders.

[0041] Example 2: In some embodiments, such as Figures 1-8 In a preferred embodiment of the present invention, the continuous mixing and proportioning device 5 includes: a rotating component, a mixing component, and a feeding component. The rotating component is installed in the middle left side of the frame 1, a plurality of the mixing components are installed on the lower side of the rotating component, and the feeding component is installed on the lower side of the mixing component.

[0042] The rotating assembly includes a second disc 51, a second electric indexing disc 52, and a stirring cylinder 53. The second disc 51 is rotatably connected to the middle left side of the frame 1. The second electric indexing disc 52 is fixedly installed on the lower left side of the frame 1. The lower side of the second disc 51 is fixedly connected to the output end of the second electric indexing disc 52. A plurality of stirring cylinders 53 are fixedly installed on the second disc 51. The stirring cylinders 53 are arranged in a circumferential array of six equally spaced cylinders. Each stirring cylinder 53 is provided with a stirring assembly on its lower side.

[0043] A shaped sealing plate 6 is provided on the upper side of the stirring cylinder 53. The shaped sealing plate 6 is fixedly installed on the left side of the frame. The shaped sealing plate 6 covers the upper side of the five stirring cylinders 53 on the left side of the second disc 51.

[0044] The stirring assembly comprises a circular feeding hopper 54, a driving motor 55 and a circular stirring plate 56, the circular feeding hopper 54 is fixedly connected to the lower side of the stirring cylinder 53, the driving motor 55 is fixedly installed on the lower side of the circular feeding hopper 54 through a motor support, and the circular stirring plate 56 is rotationally connected to the circular feeding hopper 54 through a rotating shaft, and the rotating shaft of the circular stirring plate 56 is fixedly connected to the output shaft of the driving motor 55.

[0045] The feeding assembly comprises an arc-shaped blocking plate 57 and a tension spring 58, the arc-shaped blocking plate 57 is slidingly connected to the lower side of the circular feeding hopper 54, and a plurality of the tension springs 58 are fixedly connected to the side wall of the arc-shaped blocking plate 57 at one end and to the side wall of the circular feeding hopper 54 at the other end.

[0046] The arc-shaped blocking plate 57 is pulled away from the circular feeding hopper 54, so that the powder in the circular feeding hopper 54 falls down, the tension spring 58 is elastically deformed, the arc-shaped blocking plate 57 is released, and the elastically deformed tension spring 58 restores to pull the arc-shaped blocking plate 57 back to the initial position.

[0047] The stirring assembly of the continuous stirring and proportioning device 5 mixes different powders, the plurality of quantitative adding devices 3 periodically rotate by 60 degrees, the stirring cylinder 53 at the rightmost side of the second disc 51 is filled with various weighed powders, the second electric indexing disc 52 periodically rotates by 60 degrees to drive the second disc 51 to periodically rotate by 60 degrees, the second disc 51 periodically rotates by 60 degrees to drive the stirring cylinder 53 to periodically rotate by 60 degrees, so that the rightmost stirring cylinder 53 is filled with various weighed powders and rotates by 60 degrees to reach the next station, the special-shaped sealing plate 6 seals the upper opening, the output shaft of the driving motor 55 of the stirring assembly rotates to drive the circular stirring plate 56 to rotate, the space formed by the circular feeding hopper 54 and the stirring cylinder 53 is mixed and stirred, when the stirring cylinder 53 rotates to the station in front of the adjacent rightmost stirring cylinder 53, the arc-shaped blocking plate 57 of the feeding assembly at the lower side of the stirring cylinder 53 is pulled, the arc-shaped blocking plate 57 is pulled away from the circular feeding hopper 54, so that the mixed powder in the circular feeding hopper 54 falls down, the powder feeding is completed, the powder mixing and stirring are continuously performed, the powder feeding is continuously performed, the powder feeding is continuously performed, and the efficiency of the continuous powder mixing and stirring is improved.

[0048] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A quantitative powder coating raw material proportioning device, comprising a frame (1), characterized in that, The upper right side of the frame (1) is rotatably connected to a first disc (2). Multiple quantitative adding devices (3) are installed on the upper side of the first disc (2). The quantitative adding devices (3) are arranged in a circular array with six devices evenly spaced. The middle right side of the frame (1) is fixedly installed with a first electric indexing disc (4). The lower side of the first disc (2) is fixedly connected to the output end of the first electric indexing disc (4). The middle left side of the frame (1) is installed with a continuous stirring and proportioning device (5). The quantitative adding device (3) includes a feeding component and a weighing mechanism. The feeding component is installed on the upper side of the first disc (2), and the weighing mechanism is installed on the lower side of the feeding component.

2. The powder coating raw material proportioning equipment with quantitative feeding according to claim 1, characterized in that, The feeding assembly includes: a feeding pipe (31), a feeding funnel (32), a spiral blade (33), and a first geared motor (34). The feeding pipe (31) is fixedly installed on the upper side of the first disc (2) by a bracket. The feeding funnel (32) is fixedly installed on the upper side of the feeding pipe (31). The spiral blade (33) is rotatably connected to the feeding pipe (31) by a rotating shaft. The first geared motor (34) is fixedly installed at one end of the feeding pipe (31) away from the center of the first disc (2) by a motor bracket. One end of the rotating shaft of the spiral blade (33) is fixedly connected to the output shaft of the first geared motor (34).

3. The powder coating raw material proportioning equipment with quantitative feeding according to claim 2, characterized in that, The weighing mechanism includes a receiving tube (35), a heating element (36), and a metering component. The receiving tube (35) is fixedly installed on the first disc (2). The upper side of the receiving tube (35) is fixedly connected to the conveying pipe (31). The heating element (36) is fixedly installed inside the receiving tube (35). The metering component is installed on the lower side of the receiving tube (35).

4. The powder coating raw material proportioning equipment with quantitative feeding according to claim 3, characterized in that, The quantitative component includes: a rotating disk (37), a second geared motor (38), a weighing sensor (39), and a fixed disk (310). The rotating disk (37) is rotatably connected to the lower side of the receiving tube (35) via a rotating shaft. The second geared motor (38) is fixedly installed on the lower side of the receiving tube (35) via a motor bracket. The rotating shaft of the rotating disk (37) is fixedly connected to the output shaft of the second geared motor (38). The weighing sensor (39) is fixedly installed on the upper side of the rotating disk (37), and the fixed disk (310) is fixedly installed on the upper side of the weighing sensor (39).

5. The powder coating raw material proportioning device with quantitative feeding according to claim 4, characterized in that, The continuous mixing and proportioning device (5) includes: a rotating component, a mixing component and a feeding component. The rotating component is installed in the middle left side of the frame (1), a plurality of the mixing components are installed on the lower side of the rotating component, and the feeding component is installed on the lower side of the mixing component.

6. The powder coating raw material proportioning device with quantitative feeding according to claim 5, characterized in that, The rotating assembly includes a second disc (51), a second electric indexing disc (52), and a stirring cylinder (53). The second disc (51) is rotatably connected to the middle left side of the frame (1). The second electric indexing disc (52) is fixedly installed on the lower left side of the frame (1). The lower side of the second disc (51) is fixedly connected to the output end of the second electric indexing disc (52). A plurality of stirring cylinders (53) are fixedly installed on the second disc (51). The stirring cylinders (53) are arranged in a circumferential array of six equally spaced cylinders. Each stirring cylinder (53) is provided with a stirring assembly on its lower side.

7. The powder coating raw material proportioning device with quantitative feeding according to claim 6, characterized in that, A shaped sealing plate (6) is provided on the upper side of the stirring cylinder (53). The shaped sealing plate (6) is fixedly installed on the left side of the frame. The shaped sealing plate (6) covers the upper side of the five stirring cylinders (53) on the left side of the second disc (51).

8. The powder coating raw material proportioning device with quantitative feeding according to claim 7, characterized in that, The stirring assembly includes a circular feeding funnel (54), a drive motor (55), and a circular stirring plate (56). The upper side of the circular feeding funnel (54) is fixedly connected to the lower side of the stirring cylinder (53). The drive motor (55) is fixedly installed on the lower side of the circular feeding funnel (54) through a motor bracket. The circular stirring plate (56) is rotatably connected to the circular feeding funnel (54) through a rotating shaft. The rotating shaft of the circular stirring plate (56) is fixedly connected to the output shaft of the drive motor (55).

9. The powder coating raw material proportioning device with quantitative feeding according to claim 8, characterized in that, The feeding assembly includes an arc-shaped baffle plate (57) and tension springs (58). The arc-shaped baffle plate (57) is slidably connected to the lower side of the circular feeding funnel (54). One end of each tension spring (58) is fixedly connected to the side wall of the arc-shaped baffle plate (57), and the other end of each tension spring (58) is fixedly connected to the side wall of the circular feeding funnel (54).