Continuous dampening machine

Abstract

The utility model provides a continuous dampening machine, which is applied to the technical field of dampening machines and comprises a dampening bin, a mixing bin and a discharging bin, the dampening bin is erected at the feeding end of the mixing bin, the discharging bin is arranged at the discharging end of the mixing bin, a nozzle and a material flow detector are arranged in the dampening bin, and the material flow detector is used for monitoring the flow of dry materials fed into the dampening bin; a mixing screw is arranged in the mixing bin, and a liquid pipeline control system comprising a mass flowmeter is mounted on the side wall, close to the dampening bin, of the mixing bin and used for monitoring the content proportion of injected water in real time and adjusting the flow of the water in real time according to the flow of the dry material monitored by the material flow detector. Through the structural design of the dampening bin, the mixing bin and the discharging bin, the continuity of feeding, conveying and discharging in the dampening process is achieved, meanwhile, the flow of dry materials fed into the dampening bin is monitored in real time through the material flow detector so as to control the nozzle to inject liquid with the corresponding flow, the humidity of the materials after dampening is controlled, and the material quality is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of water dispenser technology, specifically relating to a continuous water dispenser. Background Technology

[0002] In the feed production process, various dry materials need to be humidified and mixed to achieve good processing results. Current methods for increasing the moisture content of dry feed materials generally involve natural watering in the mixer, which involves spraying a certain amount of water onto the surface of the dry materials in the mixing chamber and relying solely on paddle agitation to improve the uniformity of watering and achieve the desired hydration.

[0003] Currently, existing water dispensers include horizontal conveyor models and cylindrical mixer models. Most of them adopt a batch mixing and water addition method, adding dry materials and water intermittently. They cannot intelligently adjust the material flow rate and water flow rate according to the mixing situation, which can easily lead to some dry materials becoming overly wet, increasing the risk of mold growth, and also failing to guarantee the continuity of the production process. Utility Model Content

[0004] In view of the above-mentioned problems in the prior art, the purpose of this utility model is to provide a continuous watering machine, which realizes the continuity of feeding, transporting and discharging during the watering process through the structural design of watering tank, mixing tank and discharge tank. At the same time, the flow rate of dry material fed into the watering tank is monitored in real time by the material flow detector to control the liquid injected into the nozzle at the corresponding flow rate, so as to control the humidity of the material after watering and ensure the quality of the material.

[0005] A continuous water dispenser includes a water dispensing chamber, a mixing chamber, and a discharge chamber. The water dispensing chamber is mounted above the inlet end of the mixing chamber, and the discharge chamber is located at the outlet end of the mixing chamber. The water dispensing chamber is equipped with nozzles and a flow meter, which monitors the flow rate of dry material fed into the water dispensing chamber. The mixing chamber is equipped with a mixing screw, which is driven by a drive motor. A liquid pipeline control system, including a mass flow meter, is installed on the side wall of the mixing chamber near the water dispensing chamber to monitor the injected water content ratio in real time and adjust the water flow rate in real time based on the dry material flow rate monitored by the flow meter.

[0006] Preferably, the top of the water tank is provided with a feed inlet, and an inclined material flow plate is installed at the feed inlet. A material flow detector is installed at the end of the water tank corresponding to the material flow plate, and multiple nozzles are installed on the side wall of the water tank.

[0007] Preferably, the material flow plate includes a horizontal end and an inclined end. The horizontal end is connected to the top of the water receiving tank by fixing bolts, and the inclined end is installed at the feed inlet of the water receiving tank and is inclined towards the center to guide the material flow.

[0008] Preferably, the side wall of the water tank is equipped with a maintenance plate, one end of which is hinged to the side wall of the water tank, and the other end is connected to the water tank through a locking device.

[0009] Preferably, the mixing chamber is equipped with a heating device for heating the material inside the chamber according to a preset temperature; the discharge chamber is equipped with a speed measuring device and a temperature measuring device, wherein the speed measuring device is used to monitor the speed at which the mixing screw drives the material to move inside the mixing chamber, and the temperature measuring device is used to provide real-time feedback on the material temperature.

[0010] Preferably, the hybrid screw includes a spiral ribbon and a blade. The spiral ribbon is connected to the rotating rod by a fixed rod, and the blade is connected to the rotating rod by a support rod. The other end of the support rod is connected to the spiral ribbon, and the blade is inclined at a certain angle on the support rod.

[0011] Preferably, the top of both the mixing chamber and the discharge chamber is equipped with an inspection cover and a magnetic switch associated with the inspection cover.

[0012] Preferably, a support is installed at the bottom of the mixing chamber. The support includes a base, a U-shaped frame, and a clamping plate. The bottom of the U-shaped frame is connected to the base, and the U-shaped frame is adapted to the bottom shape of the mixing chamber for clamping the mixing chamber. One end of the U-shaped frame is connected to the clamping plate, and the other end of the clamping plate forms a clamping space with the top of the U-shaped frame for clamping the top plate of the mixing chamber.

[0013] Preferably, the bottom of the mixing chamber is equipped with multiple supports, and the supports also include mounting blocks. An L-shaped mounting block is connected to the side of the U-shaped frame away from the card plate, and the other end of the mounting block is connected to a cable channel for organizing the cable routing of the equipment.

[0014] Preferably, the mixing chamber has a horizontal chamber structure, and the drive motor is mounted on the end of the mixing chamber away from the discharge chamber via a fixed base, so that the two ends of the mixing chamber are at the same height.

[0015] The beneficial effects of this utility model are: the continuous water applicator achieves the continuity of material feeding, transportation, and discharge during the water applicator process through the structural design of the water applicator, mixing chamber, and discharge chamber, ensuring the continuity of the production process, realizing uninterrupted production, and improving production efficiency.

[0016] The flow rate of dry material fed into the water tank is monitored in real time by a material flow detector, and the water content ratio of the injected material is monitored in real time by a liquid pipeline control system. The water flow rate is adjusted in real time according to the dry material flow rate monitored by the material flow detector, thereby controlling the humidity of the material after it is wetted and ensuring the quality of the material.

[0017] By combining direct spraying of water through nozzles with continuous stirring, dry materials can absorb water more quickly and evenly, improving the uniformity of water application. At the same time, the process of water application also achieves heat preservation and conveying functions. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the discharge bin of this utility model;

[0021] Figure 3 This is a schematic diagram of the water-receiving tank of this utility model;

[0022] Figure 4 This is a right view of the water-receiving tank of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of this utility model. Figure 4 CC section view;

[0024] Figure 6 This is a schematic diagram of the structure of the hybrid screw of this utility model;

[0025] Figure 7 This is a structural schematic diagram of the bracket of this utility model.

[0026] The components in the diagram are labeled as follows: 1. Drive motor; 2. Mounting base; 3. Water tank; 301. Material flow plate; 302. Material flow detector; 303. Nozzle; 304. Inspection plate; 4. Mixing tank; 5. Speed ​​measuring device; 6. Liquid management and control system; 7. Bracket; 701. Base; 702. U-shaped frame; 703. Mounting block; 704. Clamping plate; 8. Temperature measuring device; 9. Heating device; 10. Discharge tank; 11. Mixing screw; 1101. Ribbon; 1102. Paddle; 12. Cable tray. Detailed Implementation

[0027] Example 1

[0028] like Figure 1 As shown, a continuous water applicator includes a water applicator 3, a mixing chamber 4, and a discharge chamber 10. The water applicator 3 is equipped with nozzles 303, and the mixing chamber 4 is equipped with a mixing screw 11, which is driven to rotate by a drive motor 1.

[0029] Material enters the water-applying chamber 3 through the feed inlet. It is then sprayed on both sides by nozzles 303 to ensure uniform water application. After initial water application, the material enters the mixing chamber 4. A mixing screw 11 simultaneously turns and mixes the material to further homogenize the moisture content, while also transporting it to the discharge chamber 10, thus completing the water application process. The structural design of the water-applying chamber 3, mixing chamber 4, and discharge chamber 10 ensures the continuity of material feeding, transportation, and discharge during the water application process, guaranteeing continuous production, uninterrupted production, and improved production efficiency.

[0030] Specifically, such as Figures 1 to 5 As shown, the water-receiving tank 3 is mounted above the feed end of the mixing tank 4. The top of the water-receiving tank 3 is provided with a feed inlet, and an inclined material flow plate 301 is installed at the feed inlet. A material flow detector 302 is installed at the end of the water-receiving tank 3 corresponding to the material flow plate 301. Multiple nozzles 303 are installed on the side wall of the water-receiving tank 3. When the material flow detector 302 detects that material has entered the water-receiving tank 3, it drives the nozzles 303 to start spraying liquid to carry out the water-receiving operation, so that the material can be initially watered in the water-receiving tank 3.

[0031] In addition, please refer to the following: Figure 5 The material flow plate 301 includes a horizontal end and an inclined end. The horizontal end is connected to the top of the water receiving chamber 3 by fixing bolts. The inclined end is set at the feed inlet of the water receiving chamber 3 and is inclined towards the center to guide the material flow. At the same time, it is convenient for the material flow detector 302 to monitor whether there is material entering the water receiving chamber 3.

[0032] like Figure 3 , Figure 4 As shown, the side wall of the water tank 3 is equipped with a maintenance plate 304. One end of the maintenance plate 304 is hinged to the side wall of the water tank 3, and the other end is connected to the water tank 3 through a locking member 305.

[0033] In this embodiment, the mixing chamber 4 is a horizontal chamber, such as... Figure 1 As shown, a liquid pipeline control system 6, including a mass flow meter, is installed on the side wall of the mixing chamber 4 near the water tank 3. This system is used to monitor the proportion of injected water in real time and adjust the water flow rate in real time according to the dry material flow rate monitored by the material flow detector 302.

[0034] The flow rate of dry material fed into the water tank 3 is monitored in real time by the material flow detector 302, and the water content ratio of the injected water is monitored in real time by the liquid pipeline control system 6. The water flow rate is adjusted in real time according to the dry material flow rate monitored by the material flow detector 302, thereby controlling the humidity of the material after it is wetted and ensuring the quality of the material.

[0035] like Figure 1 , Figure 2As shown, the discharge end of the mixing chamber 4 is connected to the discharge chamber 10. A heating device 9 is installed on the mixing chamber 4. In this embodiment, the heating device 9 is a heat shield attached to the outer surface of the mixing chamber 4, which heats the material inside the chamber according to a preset temperature. In addition, a cable tray 12 is installed on the mixing chamber 4 to ensure neat routing of the heat shield's cables. A speed measuring device 5 and a temperature measuring device 8 are installed on the discharge chamber 10. The speed measuring device 5 is a speed sensor, and the temperature measuring device 8 is a temperature sensor. The speed measuring device 5 monitors the speed at which the mixing screw 11 moves the material inside the mixing chamber 4, and the temperature measuring device 8 provides real-time feedback of the material temperature, keeping the material within a constant temperature range.

[0036] like Figure 6 As shown, the mixing screw 11 includes a screw ribbon 1101 and a blade 1102. The screw ribbon 1101 is connected to a rotating rod via a fixed rod. The rotating rod is driven by a drive motor 1. The blade 1102 is connected to the rotating rod via a support rod. The other end of the support rod is connected to the screw ribbon 1101. The blade 1102 is inclined at a certain angle on the support rod. When the drive motor 1 drives the rotating rod to rotate, the inclined blade 1102 agitates the material, making the moisture content of the material more uniform. At the same time, the screw ribbon 1101 moves the material towards the discharge bin 10 to achieve material transportation. The drive motor 1 is mounted on one end of the mixing bin 4 by a fixed base 2, making the two ends of the mixing bin 4 level.

[0037] In addition, both the mixing chamber 4 and the discharge chamber 10 are equipped with inspection covers on their tops. Locking bolts are installed at the corresponding positions on the tops of the mixing chamber 4 and the discharge chamber 10 to secure the inspection covers. Furthermore, a magnetic switch associated with the inspection cover is provided to ensure that the machine stops promptly when the operator opens the inspection cover, preventing accidents caused by misoperation.

[0038] Working Principle: In operation, the continuous water applicator receives material through the feed inlet into the water applicator chamber 3. The material flow detector 302 detects the material entering the chamber and then drives the nozzles 303 to spray the material evenly on both sides. The pre-applied material then enters the mixing chamber 4. Simultaneously, the liquid pipeline control system 6 monitors the injected water content ratio in real time and adjusts the water flow rate injected by the nozzles 303 based on the dry material flow rate monitored by the material flow detector 302.

[0039] Inside the mixing chamber 4, the mixing screw 11 simultaneously turns and mixes the material to make the moisture content more uniform, while also transporting the material to the discharge chamber 10. At the same time, the heating device 9 heats the material, the temperature measuring device 8 provides real-time feedback on the material temperature to maintain it within a constant temperature range, and the speed measuring device 5 monitors the rotation speed of the mixing screw 11 in real-time to adjust the transport speed according to the actual material conditions.

[0040] Example 2

[0041] like Figure 1 , Figure 2 , Figure 7 As shown, the structure of this embodiment is basically the same as that in Embodiment 1, except that: in order to improve the stability of the mixing chamber 4, multiple supports 7 are installed at the bottom of the mixing chamber 4. Please refer to the following for details. Figure 7 The bracket 7 includes a base 701, a U-shaped frame 702, a mounting block 703, and a clamping plate 704. The bottom of the U-shaped frame 702 is connected to the base 701, and the U-shaped frame 702 is adapted to the bottom shape of the mixing chamber 4 for clamping the mixing chamber 4.

[0042] Furthermore, an L-shaped mounting block 703 is connected to one side of the U-shaped frame 701, and the other end of the mounting block 703 is connected to the cable tray 12 for fixing the cable tray 12. A clamping plate 704 is connected to the end of the U-shaped frame 702 away from the mounting block 703, and a snap-fit ​​space is formed between the other end of the clamping plate 704 and the top of the U-shaped frame 702 for snapping the top plate of the mixing chamber 4.

[0043] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A continuous water dispenser, characterized in that, It includes a water-absorbing tank (3), a mixing tank (4) and a discharge tank (10). The water-absorbing tank (3) is mounted above the feed end of the mixing tank (4), and the discharge tank (10) is located at the discharge end of the mixing tank (4). The water-absorbing tank (3) is equipped with a nozzle (303) and a material flow detector (302). The material flow detector (302) is used to monitor the flow rate of dry material fed into the water-absorbing tank (3). The mixing chamber (4) is equipped with a mixing screw (11), which is driven by a drive motor (1) to rotate. The mixing chamber (4) is equipped with a liquid pipeline control system (6) including a mass flow meter on the side wall near the water tank (3) for real-time monitoring of the injected water content ratio and real-time adjustment of the water flow rate according to the dry material flow rate monitored by the material flow detector (302).

2. The continuous water dispenser according to claim 1, characterized in that, The top of the water tank (3) is provided with a feed inlet, and an inclined material flow plate (301) is installed at the feed inlet. A material flow detector (302) is installed at the end of the water tank (3) corresponding to the material flow plate (301). Multiple nozzles (303) are installed on the side wall of the water tank (3).

3. The continuous water dispenser according to claim 2, characterized in that, The material flow plate (301) includes a horizontal end and an inclined end. The horizontal end is connected to the top of the water tank (3) by fixing bolts, and the inclined end is set at the feed inlet of the water tank (3) and inclined towards the center to guide the material flow.

4. The continuous water dispenser according to claim 1, characterized in that, The side wall of the water tank (3) is provided with a maintenance plate (304). One end of the maintenance plate (304) is hinged to the side wall of the water tank (3), and the other end is connected to the water tank (3) through a locking member (305).

5. The continuous water dispenser according to claim 1, characterized in that, The mixing chamber (4) is equipped with a heating device (9) for heating the material in the chamber according to a preset temperature; the discharge chamber (10) is equipped with a speed measuring device (5) and a temperature measuring device (8), wherein the speed measuring device (5) is used to monitor the speed at which the mixing screw (11) drives the material to move in the mixing chamber (4), and the temperature measuring device (8) is used to provide real-time feedback on the material temperature.

6. The continuous water dispenser according to claim 1, characterized in that, The hybrid screw (11) includes a screw ribbon (1101) and a blade (1102). The screw ribbon (1101) is connected to the rotating rod by a fixed rod, and the blade (1102) is connected to the rotating rod by a support rod. The other end of the support rod is connected to the screw ribbon (1101), and the blade (1102) is inclined at a certain angle on the support rod.

7. The continuous water dispenser according to claim 1, characterized in that, The top of the mixing chamber (4) and the discharge chamber (10) are both equipped with inspection covers and magnetic switches associated with the inspection covers.

8. The continuous water dispenser according to claim 1, characterized in that, The bottom of the mixing chamber (4) is equipped with a bracket (7). The bracket (7) includes a base (701), a U-shaped frame (702), and a clamping plate (704). The bottom of the U-shaped frame (702) is connected to the base (701). The U-shaped frame (702) is adapted to the bottom shape of the mixing chamber (4) and is used to clamp the mixing chamber (4). One end of the U-shaped frame (702) is connected to the clamping plate (704). The other end of the clamping plate (704) and the top of the U-shaped frame (702) form a clamping space for clamping the top plate of the mixing chamber (4).

9. The continuous water dispenser according to claim 8, characterized in that, The bracket (7) also includes a mounting block (703). The side of the U-shaped frame (702) away from the card plate (704) is connected to an L-shaped mounting block (703). The other end of the mounting block (703) is connected to a cable groove (12), which is used to organize the cable routing of the equipment.

10. The continuous water dispenser according to claim 1, characterized in that, The mixing chamber (4) is a horizontal chamber structure. The drive motor (1) is mounted on the end of the mixing chamber (4) away from the discharge chamber (10) through the fixed seat (2), so that the two ends of the mixing chamber (4) are at the same height.

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