Product continuous discharging device for electromechanical manufacturing engineering
The continuous discharge device driven by hydraulic rods, combined with a turntable, clamps, wedges and baffles, solves the problems of automated material feeding and debris handling in electromechanical manufacturing, achieving automated material feeding and environmental cleanliness.
Patent Information
- Application Number
- CN202520180161.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2035-02-05
AI Technical Summary
In existing electromechanical manufacturing processes, stamping unloading devices lack automated unloading functions or rely on complex electrical control systems, resulting in disrupted production continuity, high equipment failure risk, high maintenance costs, and unsatisfactory chip handling.
The continuous discharge device driven by hydraulic rods achieves automatic feeding through a combination structure of turntable, clamp, wedge and baffle, and is equipped with collection box and filter frame to separate debris, simplifying the operation process.
Automated material handling has been achieved, which has improved production continuity, reduced the risk of equipment failure, and maintained the cleanliness of the processing environment.
Smart Images
Figure CN223506006U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electromechanical manufacturing engineering, and in particular to a continuous product discharge device for electromechanical manufacturing engineering. Background Technology
[0002] Mechatronics manufacturing engineering is a comprehensive engineering field that integrates knowledge from multiple disciplines such as mechanical engineering, electronic engineering, control engineering, and materials engineering. It mainly produces electromechanical products with specific functions by processing, forming, and assembling various materials and using a combination of mechanical and electronic technologies. These products include CNC machine tools, industrial robots, automated production line equipment, and automotive parts. In the process of mechatronics manufacturing, continuous discharge devices are needed to continuously output products from the equipment according to the processing speed and improve product efficiency.
[0003] The existing technology has the following drawbacks: Currently common stamping unloading devices either lack automated unloading functions, requiring frequent manual intervention for product handling and unloading, which disrupts production continuity; or although they have a certain degree of automated unloading capability, they rely on complex electrical control systems, which not only increases the risk of equipment failure but also raises maintenance costs and requirements for the operating environment. At the same time, the handling of debris generated during the stamping process is not ideal, which can easily cause a cluttered environment around the unloading device, affecting subsequent processing and the overall production environment. Therefore, a continuous product unloading device for electromechanical manufacturing engineering is proposed to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a continuous feeding device for electromechanical manufacturing engineering, which aims to improve the problem of easy failure in existing automatic feeding equipment where manual feeding is cumbersome and complex.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a continuous product discharge device for electromechanical manufacturing engineering, comprising a machine base, a turntable rotatably connected to the top of the machine base, a clamp provided on the inner wall of the turntable, a hydraulic rod provided on the top of the machine base via a bracket, a connecting rod fixedly connected to the movable end of the hydraulic rod, a sleeve fixedly connected to the right end of the connecting rod, a movable tube elastically connected to the inner wall of the bottom end of the sleeve via a return spring, a wedge block slidably connected to the bottom end of the movable tube, a U-shaped frame fixedly connected to the left end of the wedge block, a contact mechanism provided on the inner wall of the U-shaped frame, and a collection assembly provided on the right side wall of the machine base;
[0006] The contact mechanism includes a baffle that is rotatably connected to the inner wall of the U-shaped frame, and the outer wall of the baffle is elastically connected to the U-shaped frame by a torsion spring.
[0007] As a further description of the above technical solution:
[0008] The collection assembly includes a collection box, which is fixedly connected to the right side wall of the machine. A filter frame is fixedly connected to the inner wall of the collection box, and a drawer frame is inserted into the inner wall of the collection box. A handle is elastically connected to the top inner wall of the drawer frame through a positioning spring.
[0009] As a further description of the above technical solution:
[0010] The top inner wall of the drawer frame is fixedly connected to one end of the positioning spring, and the other end of the positioning spring is fixedly connected to the bottom end of the handle.
[0011] As a further description of the above technical solution:
[0012] The handle is slidably connected to the inner wall of the drawer frame.
[0013] As a further description of the above technical solution:
[0014] The handle is inserted into the inner wall at the bottom of the collection box.
[0015] As a further description of the above technical solution:
[0016] The inner wall of the bottom end of the sleeve is fixedly connected to one end of the return spring, and the other end of the return spring is fixedly connected to the top end of the moving tube. The moving tube is slidably connected to the inner wall of the sleeve.
[0017] As a further description of the above technical solution:
[0018] The wedge is slidably connected to the top of the machine tool.
[0019] As a further description of the above technical solution:
[0020] The outer wall of the baffle is fixedly connected to one end of the torsion spring, and the other end of the torsion spring is fixedly connected to the inner wall of the U-shaped frame.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the upward mechanical power of the hydraulic rod itself causes the connecting rod, sleeve, and moving tube to move and squeeze the wedge and U-shaped frame and the baffle to move, so that the baffle moves backward and automatically pushes the stamped part out of the material. There is no need to add an additional electrically controlled feeding device, which improves the practicality of the device to a certain extent.
[0023] 2. In this utility model, by setting up a collection box, a filter frame and a drawer, the stamped parts and debris can be separated, which facilitates the subsequent centralized cleaning of debris and ensures the cleanliness around the feeding device. Attached Figure Description
[0024] Figure 1 This is a three-dimensional schematic diagram of the machine base of a continuous product discharge device for electromechanical manufacturing engineering proposed in this utility model.
[0025] Figure 2 This is a schematic diagram showing the turntable, clamps, and U-shaped frame of a continuous material discharge device for electromechanical manufacturing engineering proposed in this utility model.
[0026] Figure 3 This is a schematic cross-sectional view of the sleeve of a continuous discharge device for electromechanical manufacturing engineering proposed in this utility model;
[0027] Figure 4 This is a schematic cross-sectional view of the U-shaped frame of a continuous product discharge device for electromechanical manufacturing engineering proposed in this utility model;
[0028] Figure 5 This is a schematic cross-sectional view of the collection box of a continuous discharge device for electromechanical manufacturing engineering proposed in this utility model;
[0029] Figure 6 This is an exploded view of the drawer frame and handle of a continuous discharge device for electromechanical manufacturing engineering proposed in this utility model.
[0030] Legend:
[0031] 1. Machine base; 2. Turntable; 3. Clamp; 4. Hydraulic rod; 5. Connecting rod; 6. Sleeve; 7. Return spring; 8. Moving tube; 9. Wedge; 10. U-shaped frame; 11. Torsion spring; 12. Baffle; 13. Collection box; 14. Filter frame; 15. Drawer frame; 16. Positioning spring; 17. Handle. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figures 1-3This utility model provides an embodiment of a continuous product discharge device for electromechanical manufacturing engineering, including a machine base 1. A turntable 2 is rotatably connected to the top of the machine base 1. The turntable 2 is rotated by a drive device of the machine base 1. The turntable 2 has multiple openings, on which round tubes to be processed can be placed for processing. A clamp 3 is provided on the inner wall of the turntable 2. The clamp 3 is driven by an existing external electrical control, which allows the clamp 3 to hold the round tubes to ensure processing stability. A hydraulic rod 4 is mounted on the top of the machine base 1 via a bracket. The hydraulic rod 4 is driven by an external device, allowing the hydraulic rod 4 to carry a stamping die for stamping processing. A connecting rod 5 is fixedly connected to the movable end of the hydraulic rod 4. The connecting rod 5 mainly connects the hydraulic rod 4 and the sleeve 6. The right end of the connecting rod 5... A sleeve 6 is fixedly connected to the end of the machine. The inner wall of the bottom end of the sleeve 6 is elastically connected to a moving tube 8 through a return spring 7. A wedge 9 is slidably connected to the bottom end of the moving tube 8. The wedge 9 is inclined and has a slot in the middle of the inclined surface that corresponds to the bottom end of the moving tube 8. This allows the moving tube 8 to squeeze the wedge 9 and cause it to move laterally. A U-shaped frame 10 is fixedly connected to the left end of the wedge 9. A contact mechanism is provided on the inner wall of the U-shaped frame 10. A collection assembly is provided on the right side wall of the machine base 1. The contact mechanism includes a baffle 12. The baffle 12 passes through and is rotatably connected to the inner wall of the U-shaped frame 10. When the baffle 12 is in motion, it can only rotate clockwise and cannot be flipped counterclockwise because the left end of the U-shaped frame 10 blocks it. The outer wall of the baffle 12 is elastically connected to the U-shaped frame 10 through a torsion spring 11.
[0034] Reference Figure 1 , Figure 5 and Figure 6 The collection assembly includes a collection box 13, which is fixedly connected to the right side wall of the machine 1. A filter frame 14 is fixedly connected to the inner wall of the collection box 13, and a filter screen is provided on the filter frame 14. Debris can pass through the filter screen and the round tube is left on the filter screen. A drawer frame 15 is inserted into the inner wall of the collection box 13. The drawer frame 15 can collect the debris for subsequent processing. A handle 17 is elastically connected to the top inner wall of the drawer frame 15 through a positioning spring 16. The top inner wall of the drawer frame 15 is fixedly connected to one end of the positioning spring 16. When the handle 17 moves downward, it will compress the positioning spring 16. When resetting, the reverse elastic force of the positioning spring 16 will bring the handle 17 back to its original position. The other end of the positioning spring 16 is fixedly connected to the bottom end of the handle 17. The handle 17 passes through and slides on the inner wall of the drawer frame 15. The handle 17 is inserted into the bottom inner wall of the collection box 13. Figure 5 As shown, the handle 17 has a protrusion that can be inserted into the groove on the bottom inner wall of the collection box 13 to limit the position of the drawer frame 15.
[0035] Reference Figures 2-4The inner wall of the bottom end of the sleeve 6 is fixedly connected to one end of the return spring 7. When the moving tube 8 moves upward, it will compress the return spring 7. When resetting, the return spring 7 will use its reverse elastic force to move the moving tube 8 back to its original position. The other end of the return spring 7 is fixedly connected to the top end of the moving tube 8. The moving tube 8 is slidably connected to the inner wall of the sleeve 6. The wedge 9 is slidably connected to the top end of the machine base 1. The machine base 1 has a slot corresponding to the bottom end of the wedge 9, which can satisfy the wedge 9 to move laterally along the slot. The outer wall of the baffle 12 is fixedly connected to one end of the torsion spring 11. When the baffle 12 rotates, it will compress the torsion spring 11. When resetting, the torsion spring 11 will use its reverse elastic force to move the baffle 12 back to its original position. The other end of the torsion spring 11 is fixedly connected to the inner wall of the U-shaped frame 10.
[0036] Working principle: When stamping round tubes, simply place each tube on the turntable 2 and clamp it using the fixture 3. Figure 1 As shown, when a set of round tubes rotates to the bottom of the stamping die on the hydraulic rod 4, the hydraulic rod 4 is activated, moving the connecting rod 5, sleeve 6, return spring 7, and moving tube 8 downwards. This causes the moving tube 8 to press the wedge 9 to move to the left, which in turn causes the wedge 9 to move the U-shaped frame 10 and baffle 12 to the left. Because the return spring 7 has a greater elastic force than the torsion spring 11, the baffle 12 contacts the round tube and is compressed by the outer wall of the round tube, causing the baffle 12 to rotate clockwise and compress the torsion spring 11. At this time, the wedge 9 will continue to move to the left with the U-shaped frame 10 and baffle 12. When the baffle 12 is no longer in contact with the outer wall of the round tube and is not blocked by the round tube, the torsion spring 11 uses its elasticity to rotate the baffle 12 counterclockwise to reset it. When the wedge 9 moves to the leftmost end of the slot on the machine 1, the middle position of the U-shaped frame 10 is located at the center of the round tube itself, and the hydraulic rod 4, carrying the stamping die, contacts the round tube and... During the stamping process, the hydraulic rod 4, along with the connecting rod 5 and the sleeve 6, will continue to move downwards. The moving tube 8 will be unable to move, causing the sleeve 6 and the moving tube 8 to slide relative to each other and compress the return spring 7. After the stamping is completed, the hydraulic rod 4 will move upwards along with the connecting rod 5 and the sleeve 6, and the elastic force of the return spring 7 will allow the sleeve 6 to return upwards along the outer wall of the moving tube 8. When it returns to the initial state, the sleeve 6 will move upwards along with the moving tube 8, and the moving tube 8 will pull the wedge block 9 to move to the right. The wedge block 9 will move to the right along with the U-shaped frame 10 and the baffle 12 to return to the right. At this time, the round tube is stamped, and the clamp 3 will release its limit. The baffle 12 will push the stamped round tube out from the opening of the turntable 2 and fall into the slot on the machine base 1 into the collection box 13, completing the automatic feeding. The filter screen on the filter frame 14 will separate the debris, allowing the debris to enter the drawer frame 15 for collection, preventing the debris from accumulating with the round tube.
[0037] When it is necessary to clean up the debris inside the drawer 15, simply move the handle 17 downwards and compress the positioning spring 16 to separate the protrusion of the handle 17 from the groove on the bottom inner wall of the collection box 13, thus releasing the restriction on the drawer 15. Finally, remove the drawer 15 from the collection box 13 using the handle 17. The installation operation steps are the same. After the drawer 15 is inserted into the collection box 13, release the handle 17 and use the reverse elastic band of the positioning spring 16 and the handle 17 to reset, allowing the protrusion of the handle 17 to engage with the groove on the bottom inner wall of the collection box 13.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A continuous product discharge device for electromechanical manufacturing engineering, comprising a machine base (1), characterized in that: The top of the machine (1) is rotatably connected to a turntable (2), and the inner wall of the turntable (2) is provided with a clamp (3). The top of the machine (1) is provided with a hydraulic rod (4) through a bracket. The movable end of the hydraulic rod (4) is fixedly connected to a connecting rod (5). The right end of the connecting rod (5) is fixedly connected to a sleeve (6). The inner wall of the bottom end of the sleeve (6) is elastically connected to a moving tube (8) through a return spring (7). The bottom end of the moving tube (8) is slidably connected to a wedge (9). The left end of the wedge (9) is fixedly connected to a U-shaped frame (10). The inner wall of the U-shaped frame (10) is provided with a contact mechanism. The right side wall of the machine (1) is provided with a collection component. The contact mechanism includes a baffle (12), which is rotatably connected to the inner wall of the U-shaped frame (10), and the outer wall of the baffle (12) is elastically connected to the U-shaped frame (10) by a torsion spring (11).
2. The continuous discharge device for electromechanical manufacturing engineering products according to claim 1, characterized in that: The collection assembly includes a collection box (13), which is fixedly connected to the right side wall of the machine (1). A filter frame (14) is fixedly connected to the inner wall of the collection box (13). A drawer frame (15) is inserted into the inner wall of the collection box (13). A handle (17) is elastically connected to the top inner wall of the drawer frame (15) through a positioning spring (16).
3. The continuous discharge device for electromechanical manufacturing engineering products according to claim 2, characterized in that: The top inner wall of the drawer frame (15) is fixedly connected to one end of the positioning spring (16), and the other end of the positioning spring (16) is fixedly connected to the bottom end of the handle (17).
4. A continuous discharge device for electromechanical manufacturing engineering products according to claim 2, characterized in that: The handle (17) is slidably connected to the inner wall of the drawer frame (15).
5. A continuous discharge device for electromechanical manufacturing engineering products according to claim 2, characterized in that: The handle (17) is inserted into the bottom inner wall of the collection box (13).
6. The continuous discharge device for electromechanical manufacturing engineering products according to claim 1, characterized in that: The inner wall of the bottom end of the sleeve (6) is fixedly connected to one end of the return spring (7), and the other end of the return spring (7) is fixedly connected to the top end of the moving tube (8). The moving tube (8) is slidably connected to the inner wall of the sleeve (6).
7. A continuous product discharge device for electromechanical manufacturing engineering according to claim 1, characterized in that: The wedge (9) is slidably connected to the top of the machine base (1).
8. A continuous product discharge device for electromechanical manufacturing engineering according to claim 1, characterized in that: The outer wall of the baffle (12) is fixedly connected to one end of the torsion spring (11), and the other end of the torsion spring (11) is fixedly connected to the inner wall of the U-shaped frame (10).