Riveting device for cutter head of garbage disposer

Abstract

The utility model relates to the technical field of riveting equipment, in particular to a riveting device for a cutter head of a garbage disposer, which comprises a base, a stand column, a processing seat and a pedal are arranged on the base, the stand column is arranged at the top of the base, a lifting driving part is arranged at the top of the processing seat, a transmission rod is arranged at the bottom of the processing seat, and a spin riveting head is connected to the bottom of the transmission rod. The stand column is provided with a controller, the base is provided with an oil tank, and the top of the oil tank is provided with a rotation driving part. A workbench is further arranged on the stand column, a spin riveting supporting assembly is arranged on the workbench, and a positioning piece is arranged on the spin riveting supporting assembly. According to the equipment, the controller and the pedal plate are matched to start the equipment, the lifting driving piece drives the transmission rod to be close to the positioning piece, the spin riveting head makes contact with the waste processor cutter head, then the rotating driving piece drives the spin riveting head to rotate, and therefore riveting machining is conducted on the waste processor cutter head, and the equipment is simple in structure, convenient to operate and high in practicability. And the riveting machining efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of riveting equipment technology, and in particular to a riveting device for a garbage disposer blade. Background Technology

[0002] With the rapid development of mechanical automation technology, automated production is gradually replacing traditional manual production and is moving towards integrated processing equipment. Currently, when riveting the cutter discs of garbage disposal units that require riveting, the process is typically done manually or with the aid of auxiliary equipment. During the riveting process, the auxiliary equipment vibrates against the cutter disc, and prolonged vibration can damage the equipment. Manual labor, especially repetitive tasks, leads to fatigue, reduced production efficiency, high labor intensity, and compromised processing quality. Furthermore, certain safety hazards exist during the production process. Utility Model Content

[0003] In order to improve the production efficiency of riveting the cutter head of a garbage disposal unit, this application provides a riveting device for the cutter head of a garbage disposal unit.

[0004] The riveting device for a garbage disposal unit cutter disc provided in this application adopts the following technical solution: A riveting device for a garbage disposal unit cutter disc includes a base, on which a column, a processing seat, and a foot pedal are provided. The column is located on the top of the base, and the processing seat is located on one side of the top of the column. A lifting drive component is provided on the top of the processing seat, and a telescopic transmission rod is provided at the bottom of the processing seat. A riveting head is connected to the bottom of the transmission rod. A controller is provided on the column, and an oil tank is also provided on the base. A rotation drive component is provided on the top of the oil tank.

[0005] The column is also provided with a workbench, which is located below the riveting head. A riveting support assembly is provided on the workbench, and a positioning element is provided on the riveting support assembly, which is located below the riveting head.

[0006] The lifting drive component is used to drive the transmission rod to perform lifting and lowering actions, thereby moving closer to or away from the worktable;

[0007] The rotation drive is used to drive the riveting head to rotate, thereby performing riveting operations.

[0008] By adopting the above technical solution, the worker places the garbage disposal cutter head on the positioning part of the workbench, starts the equipment using the controller, and causes the lifting drive to drive the transmission rod to approach the positioning part, so that the riveting head contacts the garbage disposal cutter head. Then, the rotation drive drives the riveting head to rotate, thereby performing riveting processing on the garbage disposal cutter head. Compared with repetitive riveting processing performed manually, the equipment of this application has a simple structure and is easy to operate, thus improving the riveting processing efficiency.

[0009] Optionally, the top of the workbench has a movable groove along its length, and the riveting support assembly can be slidably disposed in the movable groove.

[0010] By adopting the above technical solution, the riveting support assembly slides within the moving groove, thereby changing the position of the riveting support assembly on the worktable to adapt to workpieces of different shapes and sizes, thus increasing the adaptability of the riveting support assembly.

[0011] Optionally, the bottom of the riveting support assembly is provided with a movable slider, which is slidably disposed in the movable groove.

[0012] By adopting the above technical solution, the movable slider slides in the movable groove, thereby changing the positional relationship of the riveting support components on the movable slider. This allows for quick switching of positional relationships to adapt to different processing tasks, improving the utilization rate and flexibility of the equipment.

[0013] Optionally, the processing base is equipped with a lighting lamp for illuminating the worktable. The lighting lamp is connected to the column via a gooseneck tube, and the lighting direction of the lighting lamp can be changed through the gooseneck tube.

[0014] By adopting the above technical solution and setting up lighting, sufficient light is provided to the workbench, helping operators to see the riveting process of the workpieces being riveted more clearly, improving the accuracy of operation. Suitable lighting conditions can also reduce eye fatigue and provide workers with a more comfortable working environment.

[0015] Optionally, the controller is equipped with a switch for switching between automatic and manual processing modes.

[0016] By adopting the above technical solution, the automatic processing mode and the manual processing mode can be switched by using a switch. The automatic processing mode can reduce manual intervention and thus reduce labor costs, while the manual processing mode can increase the flexibility of the controller by manually adjusting the riveting parameters in some complex riveting tasks.

[0017] Optionally, a screw jack is provided on the base, with the bottom of the screw jack located at the top of the base and the top of the screw jack located at the bottom of the worktable.

[0018] By adopting the above technical solutions, the screw jack can achieve precise lifting control, enabling the equipment to adjust the height of the worktable more accurately during riveting, thereby improving processing accuracy.

[0019] Optionally, the column is provided with a lifting slide rail along its height direction on the side near the screw jack, and the worktable is provided with a lifting slider on the side near the column. The lifting slider is slidably mounted on the lifting slide rail, and both sides of the lifting slider are fixed to the lifting slide rail by bolts.

[0020] By adopting the above technical solution, during the lifting and lowering process of the worktable by the screw jack, the worktable and the column slide together through the lifting slide rail and the lifting slider, which increases the stability of the worktable during the lifting and lowering process and ensures safety during the lifting and lowering process.

[0021] Optionally, a reinforcing rib is provided between the side of the lifting slider away from the lifting slide rail and the bottom of the worktable.

[0022] By adopting the above technical solution, the structural strength between the worktable and the lifting slider is increased by using reinforcing ribs, enabling the worktable to withstand greater loads and pressures, reducing deformation caused by long-term use or heavy loads, thereby increasing the stability and durability of the worktable.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. The worker places the garbage disposal cutter head on the positioning part of the workbench, starts the equipment using the controller, and drives the transmission rod of the lifting drive to approach the positioning part, so that the riveting head contacts the garbage disposal cutter head. Then the rotating drive drives the riveting head to rotate, thereby performing riveting processing on the garbage disposal cutter head. Compared with repetitive riveting processing by manual labor, the equipment of this application has a simple structure and is easy to operate, thus improving the riveting processing efficiency.

[0025] 2. Install lighting to provide sufficient light to the workbench, helping operators to see the riveting process of the workpieces on the workbench more clearly, improving the accuracy of operation. Suitable lighting conditions can also reduce eye fatigue and provide workers with a comfortable working environment.

[0026] 3. During the lifting and lowering process of the worktable by the screw jack, the worktable and the column slide together through the lifting rail and the lifting slider, which increases the stability of the worktable during the lifting and lowering process and ensures safety. Attached Figure Description

[0027] Figure 1This is a schematic diagram of the overall structure of an embodiment of this application.

[0028] Figure 2 This is a schematic diagram of the riveting seat structure in an embodiment of this application.

[0029] Figure 3 This is a partial cross-sectional schematic diagram of the riveting support assembly in an embodiment of this application.

[0030] Explanation of reference numerals in the attached figures:

[0031] 1. Base; 11. Foot pedal; 2. Column; 21. Machining seat; 22. Transmission rod; 23. Lifting drive component; 24. Lighting lamp; 25. Lifting slide rail; 3. Oil tank; 4. Controller; 41. Changeover switch; 5. Rotation drive component; 6. Worktable; 61. Positioning component; 62. Moving slot; 63. Lifting slider; 64. Reinforcing rib; 7. Riveting support assembly; 71. Riveting seat; 72. Bearing seat; 73. Support part; 74. Shock-absorbing pad; 75. Vibration damping pad; 76. Vibration damping part; 77. First damping component; 771. Upper fixed plate; 772. Lower fixed plate; 773. Shock-absorbing block; 78. Second damping component; 781. Shock-absorbing spring; 79. Moving slider; 8. Screw jack. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0033] This application discloses a riveting device for the blade of a garbage disposer.

[0034] Reference Figure 1 A riveting device for a garbage disposer blade includes a base 1 horizontally mounted on the ground, a foot pedal 11 on one side of the base 1, a column 2 and an oil tank 3 vertically mounted on the top of the base 1, the oil tank 3 being arranged side by side on one side of the column 2, a controller 4 fixedly mounted on the side of the column 2 near the oil tank 3, a processing seat 21 mounted on the top of the column 2 near the foot pedal 11, a lifting drive 23 mounted on the top of the processing seat 21, a transmission rod 22 mounted on the bottom of the processing seat 21, the movable end of the bottom of the lifting drive 23 passing through the top of the processing seat 21 and connecting to the top of the transmission rod 22, thereby driving the transmission rod 22 to perform extension and retraction, a riveting head in an inclined state mounted on the bottom of the transmission rod 22, and a rotation drive 5 mounted on the top of the oil tank 3, the rotation drive 5 being connected to the oil tank 3, and the rotation of the riveting head being controlled by a hydraulic system.

[0035] A worktable 6 is also provided on the side of the column 2 near the foot pedal 11. The worktable 6 is set horizontally and vertically on the column 2. The worktable 6 is located directly below the processing seat 21. A cylindrical riveting support assembly 7 is provided on the top of the worktable 6. A cylindrical positioning element 61 is provided on the top of the riveting support assembly 7. The positioning element 61 is located directly below the riveting head.

[0036] In actual use, the worker places the garbage disposal cutter head onto the positioning part 61 on the workbench 6, and starts the equipment by using the controller 4 and the foot pedal 11. This causes the lifting drive 23 to drive the transmission rod 22 to approach the positioning part 61, so that the riveting head contacts the garbage disposal cutter head. Then, the rotating drive 5 drives the riveting head to rotate, thereby performing riveting processing on the garbage disposal cutter head. Compared with repetitive riveting processing performed manually, the equipment of this application has a simple structure and is easy to operate, thus improving the efficiency of riveting processing.

[0037] Reference Figure 2 , 3 Specifically, in this embodiment, the riveting support assembly 7 includes two sets of semi-circular riveting seats 71, which are symmetrically arranged to form a circular riveting support assembly 7. Connecting plates are provided on the horizontal sides of the two sets of riveting seats 71. After the two sets of riveting seats 71 are attached together, they are locked and fixed by bolts. Each riveting seat 71 has a bearing seat 72 at its top. The two sets of bearing seats 72 are symmetrically attached to form a through cylindrical shape for the positioning member 61 to be inserted. After the positioning member 61 is inserted into the bearing seat 72, it is locked and fixed by bolts. A support part 73 is provided inside the riveting seat 71. The support part 73 is located below the bearing seat 72. A shock-absorbing pad 74 is provided between the top of the support part 73 and the bottom of the bearing seat 72. When the positioning member 61 is inserted into the two sets of bearing seats 72, the bottom of the positioning member 61 is positioned above the shock-absorbing pad 74, and the shock-absorbing pad 74 provides initial shock absorption for the positioning member 61.

[0038] In addition, to enhance the shock absorption effect of the bearing seat 72 on the positioning member 61, a shock-absorbing pad 75 is fitted inside the bearing seat 72, so that the positioning member 61 is surrounded by the shock-absorbing pad 75 in the bearing seat 72. When the garbage disposal blade on the positioning member 61 is riveted by the riveting head, the positioning member 61 shakes. The shock-absorbing pad 75 located around the positioning member 61 absorbs the energy generated by the shaking of the positioning member 61, thereby increasing the shock absorption effect.

[0039] The riveting base 71 is provided with a hollow shock-absorbing part 76 located below the support part 73. The shock-absorbing plate is provided with two sets of first shock-absorbing elements 77 and two sets of second shock-absorbing elements 78. The two sets of first shock-absorbing elements 77 are arranged side by side, and the two sets of second shock-absorbing elements 78 are also arranged side by side. The two sets of second shock-absorbing elements 78 are further away from the other riveting base 71 than the first shock-absorbing elements 77.

[0040] The first damping component 77 includes an upper fixing plate 771, a lower fixing plate 772, and a damping block 773. The damping block 773 is disposed between the upper fixing plate 771 and the lower fixing plate 772. The upper fixing plate 771 and the lower fixing plate 772 are used to fix the damping block 773. The top of the damping part 76 is provided with an upper mounting groove, and the bottom of the damping part 76 is provided with a lower mounting groove. The top of the upper fixing plate 771 is provided with an upwardly protruding upper mounting block. The upper fixing plate 771 can be fixed in the upper mounting groove by the upper mounting block at its top. The bottom of the upper fixing plate 771 is provided with a downwardly protruding lower mounting block. The lower fixing plate 772 can be fixed in the lower mounting groove by the lower mounting block at its bottom. In this embodiment, the damping pad 75, the damping pad 74, and the damping block 773 are all made of rubber.

[0041] The second damping component 78 includes an upper washer, a lower washer, and a damping spring 781. The damping spring 781 is disposed between the upper washer and the lower washer, and the upper washer and the lower washer are used to fix the damping spring 781. An upper fixing groove is provided at the top of the damping part 76, and a lower fixing groove is provided at the bottom of the damping part 76. The upper washer can be engaged in the upper fixing groove, and the lower washer can be engaged in the lower fixing groove, thereby realizing the fixed setting of the second damping component 78.

[0042] Reference Figure 1 , 3 Specifically, in this embodiment, a through T-shaped moving groove 62 is provided on the top of the workbench 6 along its length. The bottom of both sets of riveting seats 71 is provided with a moving slider 79. The moving slider 79 can be slidably disposed in the moving groove 62, so that the riveting support assembly 7 can move in the moving groove 62 through the moving slider 79, thereby changing the positional relationship of the riveting support assembly 7 on the moving slider 79. The positional relationship can be quickly switched to adapt to different processing tasks, improving the utilization rate and flexibility of the equipment. When the riveting support assembly 7 moves to the appropriate position, both sets of riveting seats 71 and the moving slider 79 are provided with through fixing holes from top to bottom. The bottom of the moving groove 62 is pressed by bolts passing through the fixing holes, thereby fixing the riveting support assembly 7.

[0043] Reference Figure 1 Specifically, in this embodiment, a lamp holder is provided on the side of the processing seat 21 away from the oil tank 3. A gooseneck tube is provided on the lamp holder, and a lighting lamp 24 is provided at the other end of the gooseneck tube. The lighting lamp 24 provides sufficient light to the workbench 6, helping the operator to see the riveting process of the workpiece on the workbench 6 more clearly, improving the accuracy of the operation. Suitable lighting conditions can also reduce eye fatigue and provide workers with a comfortable working environment.

[0044] Reference Figure 1Specifically, in this embodiment, the controller 4 is equipped with a switch 41, which is used to switch between automatic processing mode and manual processing mode. Automatic processing mode can reduce manual intervention and thus reduce labor costs, while manual processing can increase the flexibility of the controller 4 by manually adjusting riveting parameters in some complex riveting tasks.

[0045] Reference Figure 1 Specifically, in this embodiment, a screw jack 8 is provided below the workbench 6 on the base 1. The screw jack 8 is fixedly located between the bottom of the workbench 6 and the top of the base 1. The screw jack 8 is used to drive the workbench 6 to lift and lower. In order to make the lifting and lowering process of the screw jack 8 driving the workbench 6 more stable, a lifting slide rail 25 is provided along its height direction on the side of the column 2 near the screw jack 8. A lifting slider 63 is provided on the side of the workbench 6 near the column 2. The lifting slider 63 is slidably mounted on the lifting slide rail 25, and both sides of the lifting slider 63 are fixed to the lifting slide rail 25 by bolts.

[0046] In addition, a reinforcing rib 64 is provided between the side of the lifting slider 63 away from the lifting slide rail 25 and the bottom of the worktable 6. The reinforcing rib 64 increases the structural strength between the worktable 6 and the lifting slider 63, enabling the worktable 6 to withstand greater loads and pressures, reducing deformation caused by prolonged use or heavy loads, thereby increasing the stability and durability of the worktable 6.

[0047] In actual use, during the lifting and lowering process of the workbench 6 by the screw jack 8, the workbench 6 and the column 2 are connected by the sliding cooperation between the lifting slide rail 25 and the lifting slider 63, which increases the stability of the workbench 6 during the lifting and lowering process and ensures safety during the lifting and lowering process.

[0048] The implementation principle of a riveting device for a garbage disposal cutter disc in this application embodiment is as follows: The worker places the garbage disposal cutter disc on the positioning part 61 on the workbench 6, and starts the equipment by using the controller 4 and the foot pedal 11, so that the lifting drive part 23 drives the transmission rod 22 to approach the positioning part 61, so that the riveting head contacts the garbage disposal cutter disc. Then, the rotating drive part 5 drives the riveting head to rotate, thereby performing riveting processing on the garbage disposal cutter disc.

[0049] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A riveting device for the blade disc of a garbage disposer, characterized in that: The machine includes a base, on which a column, a processing seat, and a foot pedal are mounted. The column is located on the top of the base, and the processing seat is located on one side of the top of the column. A lifting drive is located on the top of the processing seat, and a telescopic transmission rod is located at the bottom of the processing seat. A riveting head is connected to the bottom of the transmission rod. A controller is mounted on the column, and an oil tank is also mounted on the base. A rotation drive is located on the top of the oil tank. The column is also provided with a workbench, which is located below the riveting head. A riveting support assembly is provided on the workbench, and a positioning element is provided on the riveting support assembly, which is located below the riveting head. The lifting drive component is used to drive the transmission rod to perform lifting and lowering actions, thereby moving closer to or away from the worktable; The rotation drive is used to drive the riveting head to rotate, thereby performing riveting operations.

2. The riveting device for a garbage disposer blade according to claim 1, characterized in that: The top of the workbench has a movable groove along its length, and the riveting support assembly can be slidably disposed in the movable groove.

3. The riveting device for the blade disc of a garbage disposer according to claim 2, characterized in that: The bottom of the riveting support assembly is provided with a movable slider, which is slidably disposed in the movable groove.

4. A riveting device for a garbage disposer blade according to claim 1, characterized in that: The processing base is equipped with a lighting lamp for illuminating the workbench. The lighting lamp is connected to the column via a gooseneck tube, and the lighting direction of the lighting lamp can be changed through the gooseneck tube.

5. A riveting device for a garbage disposer blade according to claim 1, characterized in that: The controller is equipped with a switch, which is used to switch between automatic and manual processing modes.

6. A riveting device for a garbage disposer blade according to claim 1, characterized in that: A screw jack is installed on the base, with the bottom of the screw jack located at the top of the base and the top of the screw jack located at the bottom of the worktable.

7. A riveting device for a garbage disposer blade according to claim 1, characterized in that: The column is provided with a lifting slide rail along its height direction on the side near the screw jack, and the worktable is provided with a lifting slider on the side near the column. The lifting slider is slidably mounted on the lifting slide rail, and both sides of the lifting slider are fixed to the lifting slide rail by bolts.

8. A riveting device for a garbage disposer blade according to claim 7, characterized in that: A reinforcing rib is provided between the side of the lifting slider away from the lifting slide rail and the bottom of the worktable.

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