Device for controlling part machining deformation and machining equipment
By positioning and fixing the main body and functional parts of the insert sleeve parts respectively, and using limiting and fixing parts to limit the functional parts, the deformation problem of the rib structure during processing is solved, and the processing and assembly accuracy of the insert sleeve parts is improved.
Patent Information
- Application Number
- CN202423026118.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The rib structure of the insert parts is prone to deformation during processing, which affects the accuracy of assembly and use.
The main body and functional parts of the part are positioned and fixed by a fixed table, positioning parts and fixing components respectively, and the functional parts are limited by limiting parts and fixing parts to ensure that the rib structure is not easily deformed during processing.
It improves the machining accuracy and assembly precision of the insert parts, ensuring that the rib structure is not easily deformed during processing.
Smart Images
Figure CN223506352U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inlay sleeve part processing technology, specifically to a device and processing equipment for controlling part deformation during processing. Background Technology
[0002] Insert components are key components widely used in mechanical engineering. They are typically designed as small parts embedded within a larger host structure to achieve a specific function. These components not only require good mechanical properties but also must meet the requirements of high-precision assembly to ensure stable and reliable operation under working conditions.
[0003] For a type of insert part with a ribbed structure, where the ribs connect the main body and functional parts, the relatively thin ribs are highly susceptible to deformation during machining due to the influence of machining equipment. This deformation alters the relative positions of the main body and functional parts on either side of the ribbed structure. Ultimately, this deformation causes the finished product to exceed allowable tolerances, affecting the subsequent assembly and usage accuracy of the insert part. Utility Model Content
[0004] This utility model mainly solves the problem that the thin rib structure of parts is prone to deformation during processing.
[0005] According to a first aspect, one embodiment provides a device for controlling the deformation of a part during processing, comprising: a fixed table, a positioning member, and a fixing assembly. The fixed table is used to place the part to be processed; the positioning member is disposed on the fixed table and is used to position and cooperate with the main body of the part; the fixing assembly includes a limiting member and a fixing member. The limiting member is disposed on the fixed table and is used to limit the functional part of the part. The fixing member is disposed on the side of the functional part away from the limiting member to cooperate with the limiting member to fix the functional part to the fixed table.
[0006] In some embodiments, the limiting member is provided with a groove, the shape of which is adapted to the shape of the functional part to limit the functional part.
[0007] In some embodiments, the fixing component includes a fastener, the fixing member having a fixing hole, the fastener being fitted into the fixing hole to connect the fixing member to the fixing platform.
[0008] In some embodiments, the fixing component includes a support member arranged at a distance from the fixing member, the fixing member being positioned between the limiting member and the support member, and the fastener being assembled on the fixing member and located between the limiting member and the support member.
[0009] In some embodiments, the fixing platform is provided with a threaded hole, and the fastener is assembled on the fixing member and threadedly connected to the fixing platform.
[0010] In some embodiments, the outer periphery of the fixed table is provided with a plurality of positioning surfaces, which are used for the processing device to clamp and process the part.
[0011] In some embodiments, six positioning surfaces are provided, and adjacent positioning surfaces are at a 120-degree angle.
[0012] In some embodiments, the positioning element is a positioning post, which is used to position and engage with the center hole of the main body of the part.
[0013] In some embodiments, the fixing components are provided in three groups, all three groups of fixing components are located on the outer periphery of the positioning member, and the two adjacent groups of fixing components are at a 120-degree angle to each other.
[0014] According to a second aspect, one embodiment provides a processing apparatus, comprising:
[0015] A wire cutting device for processing the rib structure of a part;
[0016] The device for controlling the deformation of parts during machining, as described in any of the above embodiments.
[0017] According to the above embodiment of the device for controlling the deformation of parts during processing, after the part is placed on the fixed table, the positioning member can be positioned and cooperate with the main body of the part. The fixing component includes a limiting member and a fixing member. The limiting member and the fixing member cooperate to limit and fix the functional part of the part. By positioning and fixing the main body and functional part of the part respectively, the rib structure is less likely to deform during processing, which will affect the assembly and use accuracy of the finished part. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of one embodiment of the device for controlling the deformation of parts during machining according to the present invention;
[0019] Figure 2 for Figure 1 A schematic diagram illustrating the application scenario of a device for controlling the deformation of machined parts;
[0020] Figure 3 for Figure 2 A top view of the device used to control the deformation of parts during machining;
[0021] Figure 4 for Figure 2 A side view of the device for controlling the deformation of parts during machining.
[0022] Figure label:
[0023] 1. Fixed platform; 11. Positioning surface; 2. Positioning component; 3. Limiting component; 31. Groove; 4. Fixing component; 5. Fastener; 6. Part; 61. Main body; 62. Functional part; 63. Rib structure; 64. Center hole; 7. Support component. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. Similar elements in different embodiments are referred to by related similar element reference numerals. In the following embodiments, many details are described to facilitate a better understanding of the present application. However, those skilled in the art will readily recognize that some features may be omitted in different situations, or may be replaced by other elements, materials, or methods. In some cases, certain operations related to the present application are not shown or described in the specification. This is to avoid obscuring the core parts of the present application with excessive description. For those skilled in the art, detailed description of these related operations is not necessary; they can fully understand the related operations based on the description in the specification and general technical knowledge in the art.
[0025] Furthermore, the features, operations, or characteristics described in the specification can be combined in any suitable manner to form various embodiments. At the same time, the steps or actions in the method description can be rearranged or adjusted in a manner obvious to those skilled in the art. Therefore, the various orders in the specification and drawings are only for the clear description of a particular embodiment and do not imply a necessary order, unless otherwise stated that a particular order must be followed.
[0026] The serial numbers assigned to components in this document, such as "first" and "second," are used only to distinguish the described objects and have no sequential or technical meaning. The terms "connection" and "linkage" used in this application, unless otherwise specified, include both direct and indirect connections (linkages).
[0027] The rib structure 63 of the insert part 6 connects the main body 61 and the functional part 62 of the insert part 6. The rib structure 63 can be machined by wire cutting. Because the thickness of the rib structure 63 is small, the rib structure 63 is easily deformed by the cutting line during the machining process, which affects the subsequent assembly and use accuracy of the insert part 6.
[0028] To solve the above problems, the main body 61 and functional part 62 of the insert part 6 can be positioned and fixed separately, and then the rib structure 63 can be machined. Since the main body 61 and functional part 62 are fixed separately, the rib structure 63 is less likely to deform during the machining of the rib structure 63.
[0029] like Figure 1 and Figure 2 As shown, one embodiment provides a device for controlling the deformation of a part during processing, including: a fixed table 1, a positioning element 2, and a fixing assembly.
[0030] The fixed table 1 is used to place the part 6 to be processed. The positioning element 2 is disposed on the fixed table 1 and is used to position and cooperate with the main body 61 of the part 6. Specifically, the fixed table 1 may be provided with a top surface for placing the part 6, and the positioning element 2 is fixed to the top surface of the fixed table 1. The positioning element 2 and the fixed table 1 may be an integral structure or a separate structure that is fixedly connected.
[0031] The positioning engagement between the positioning element 2 and the part 6 can be as follows: the positioning element 2 is a positioning post, and the main body 61 of the part 6 is provided with a central hole 64, with the positioning post fitting inside the central hole 64. It should be understood that the shape of the positioning post should be adapted to the shape of the central hole 64 in order to position the main body 61 of the part 6. For example, in this embodiment, the positioning post is a cylinder, and the central hole 64 of the part 6 is a circular hole.
[0032] The fixing assembly includes a limiting member 3 and a fixing member 4. The limiting member 3 is disposed on the fixing platform 1 and is used to limit the functional part 62 of the part 6. Specifically, the limiting member 3 can be a limiting block disposed on the fixing platform 1. The limiting block can be provided with a groove 31. The shape of the groove 31 is adapted to the shape of the functional part 62, and the functional part 62 of the part 6 can be assembled in the groove 31. The groove 31 plays a limiting role in the functional part 62.
[0033] In addition, such as Figure 4 As shown, when the functional part 62 of part 6 is assembled in the groove 31, the rib structure 63 of part 6 can abut against the side of the limiting block. When processing the rib structure 63, the limiting block can provide a certain support for the rib structure 63, and the rib structure 63 is not easily deformed.
[0034] The fixing member 4 is positioned on the side of the functional part 62 away from the limiting member 3, to cooperate with the limiting member 3 in fixing the functional part 62 to the fixing platform 1. The fixing member 4 can be a fixing block, and it fixes the functional part 62 to the limiting member 3 by clamping. For example, in this embodiment, the limiting member 3 is located on the lower side of the functional part 62, the fixing member 4 is located on the upper side of the functional part 62, and the fixing member 4 is fixedly connected to the fixing platform 1, thereby achieving the limiting and fixing of the functional part 62. Alternatively, the fixing member 4 can be fixedly connected to the limiting member 3, which can also achieve the limiting and fixing of the functional part 62.
[0035] In the device for controlling the deformation of parts during processing in this embodiment, after part 6 is placed on the fixed table 1, the positioning member 2 can be positioned and engaged with the main body 61 of part 6. The fixing component includes a limiting member 3 and a fixing member 4. The limiting member 3 and the fixing member 4 can be engaged and fixed to limit and fix the functional part 62 of part 6. By positioning and fixing the main body 61 and the functional part 62 of part 6 respectively, the rib structure 63 is less likely to deform during processing, which would affect the assembly and use accuracy of the finished part 6.
[0036] In some embodiments, such as Figure 1 and Figure 2 As shown, the fixing component includes a fastener 5. The fixing block has a fixing hole, and the fastener 5 is fitted into the fixing hole to connect the fixing block to the fixing platform 1. Specifically, the fastener 5 can be a fastening screw. The fixing platform 1 has a threaded hole, and the fastener 5 is fitted onto the fixing block. One end of the fastener 5 is stopped by the fixing block, and the other end is fitted into the threaded hole.
[0037] The fixing component also includes a support member 7, which is arranged at intervals with the fixing block. The fixing block is placed between the limiting member 3 and the support member 7. The fastener 5 is assembled on the fixing block and is located between the limiting member 3 and the support member 7.
[0038] In other embodiments, the support member 7 may be omitted, and the fixing block may be configured as a stepped structure. One part of the fixing block presses on the limiting member 3, and the other part presses on the fixing platform 1. The fixing hole is set on the other part, and the fastening screw fixes the fixing block and the fixing platform 1 through the fixing hole.
[0039] In some embodiments, such as Figure 1 and Figure 2 As shown, the outer periphery of the fixed table 1 is provided with a plurality of positioning surfaces 11, which are used for the processing device to clamp and process the part 6. For example, in this embodiment, there are six positioning surfaces 11, and the two adjacent positioning surfaces 11 are at a 120-degree angle to each other.
[0040] The rib structure 63 of part 6 can be formed by wire cutting. When processing the rib, part 6 can be fixed on the fixed table 1 first. The positioning surface 11 on the fixed table 1 can be used to correct the wire cutting device, which helps to improve the processing accuracy.
[0041] In some embodiments, such as Figure 3As shown, three sets of fixing components are provided, all located on the outer periphery of the positioning member 2, with adjacent sets of fixing components forming a 120-degree angle. In this embodiment, since the functional parts 62 of the part 6 are provided in three sets, and adjacent sets of functional parts 62 form a 120-degree angle, correspondingly, three sets of fixing components are provided to facilitate the processing of the rib structure 63 between the three functional parts 62 and the main body 61. In other embodiments, the number of fixing components can be determined according to the specific part structure.
[0042] According to a second aspect, one embodiment provides a processing apparatus, including a wire cutting device and a device for controlling the deformation of a part during processing, as described in any of the above embodiments. The wire cutting device is used to process the rib structure 63 of part 6. The device for controlling the deformation of the part during processing is used to fix part 6, after which the wire cutting device cuts the part.
[0043] The above-described specific examples are for illustrative purposes only and are not intended to limit the scope of this invention. Those skilled in the art to which this invention pertains can make various simple deductions, modifications, or substitutions based on the concept of this invention.
Claims
1. A device for controlling the deformation of parts during machining, characterized in that, include: A fixed table for placing parts to be processed; A positioning element is disposed on the fixed platform and is used for positioning and engaging with the main body of the part. A fixing component includes a limiting member and a fixing member. The limiting member is disposed on the fixing platform and is used to limit the functional part of the component. The fixing member is disposed on the side of the functional part away from the limiting member so as to cooperate with the limiting member to fix the functional part to the fixing platform.
2. The device for controlling the deformation of a part during machining according to claim 1, characterized in that, The limiting member is provided with a groove, the shape of which is adapted to the shape of the functional part to limit the functional part.
3. The device for controlling the deformation of parts during machining according to claim 1, characterized in that, The fixing component includes a fastener, and the fastener is provided with a fixing hole. The fastener is fitted into the fixing hole to connect the fastener to the fixing platform.
4. The device for controlling the deformation during part processing according to claim 3, characterized in that, The fixing component includes a support member, which is arranged at a distance from the limiting member. The fixing member is erected between the limiting member and the support member. The fastener is assembled on the fixing member and located between the limiting member and the support member.
5. The device for controlling the deformation during part processing according to claim 3, characterized in that, The fixing platform is provided with a threaded hole, and the fastener is assembled on the fixing member and threadedly connected to the fixing platform.
6. The apparatus for controlling the deformation of a part during machining according to any one of claims 1-5, characterized in that, The outer periphery of the fixed table is provided with multiple positioning surfaces, which are used for the processing device to clamp and process the part.
7. The device for controlling the deformation during part processing according to claim 6, characterized in that, The positioning surface is provided with six surfaces, and the two adjacent positioning surfaces are at a 120-degree angle.
8. The apparatus for controlling the deformation of a part during machining according to any one of claims 1-5, characterized in that, The positioning element is a positioning post, which is used to position and engage with the center hole of the main body of the part.
9. The apparatus for controlling the deformation of a part during machining according to any one of claims 1-5, characterized in that, The fixing components are provided in three sets, all of which are located on the outer periphery of the positioning member, and the two adjacent sets of fixing components form a 120-degree angle.
10. A processing device, characterized in that, include: A wire cutting device for processing the rib structure of a part; The apparatus for controlling the deformation of a part during machining as described in any one of claims 1-9.