High-strength steel anti-breaking solid welding wire
The welding wire structure, featuring a multi-layered inner tube and spiral side bars, solves the problem of solid welding wire being prone to breakage, achieving higher anti-breakage strength and reduced costs.
Patent Information
- Application Number
- CN202422815155.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing solid welding wires are prone to breakage during use or winding, leading to increased cost losses.
It adopts a multi-layer inner tube structure and a spirally distributed side strip design, including an outer tube, a first inner tube, a second inner tube, a third inner tube and a core wire, and enhances the anti-breakage performance of the welding wire through a snap-fit structure.
It significantly improves the breakage resistance of welding wire, reduces the cost of solid welding wire, and enhances its practicality.
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Figure CN223506461U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solid welding wire, specifically a high-strength steel anti-breakage solid welding wire. Background Technology
[0002] In the process of steel structure welding, two types of welding wire are required: flux-cored wire and solid wire. Solid wire is a welding material made of metal wire or rod, usually used to connect two or more metal parts together. They are widely used in industry, construction and manufacturing, especially in the welding of materials such as steel and aluminum. The main difference between solid wire and flux-cored wire lies in their internal structure: solid wire is solid inside and does not contain flux. They usually use external flux to protect the molten pool and the base material. During the welding process, the flux melts and disperses around the weld. Most existing solid wires are integrally formed and have a smooth surface, which can lead to breakage during use or winding, thus increasing cost. Therefore, it is necessary to provide a solid wire that is resistant to breakage. Utility Model Content
[0003] This utility model provides a high-strength steel anti-breakage solid welding wire, aiming to solve the problem that the overall anti-breakage performance of existing solid welding wires needs to be improved, which increases cost.
[0004] To achieve the above objectives, this utility model provides a high-strength steel anti-breakage solid core welding wire, including a welding wire assembly;
[0005] The welding wire assembly includes an outer tube, a first inner tube installed inside the outer tube, a second inner tube installed inside the first inner tube, a third inner tube installed inside the second inner tube, and a core wire installed inside the third inner tube.
[0006] As a preferred embodiment of this utility model, the inner wall of the outer tube is provided with a plurality of first strip grooves at equal intervals, and the side surface of the first inner tube is fixedly connected with a plurality of first side strips, and the plurality of first side strips are all snapped into the inside of the first strip grooves.
[0007] As a preferred embodiment of the present invention, the inner wall of the first inner tube is provided with a plurality of second strip grooves, and the side surface of the second inner tube is fixedly connected with a plurality of second side strips, and the plurality of second side strips are all engaged inside the second strip grooves.
[0008] As a preferred embodiment of the present invention, the inner wall of the second inner tube is provided with a plurality of third strip grooves, and the side surface of the third inner tube is fixedly connected with a plurality of third side strips, and the plurality of third side strips are all engaged inside the third strip grooves.
[0009] As a preferred embodiment of this utility model, the inner wall of the third inner tube is provided with a plurality of fourth strip-shaped grooves, and the side surface of the core wire is fixedly connected with a plurality of fourth side strips, and the plurality of fourth side strips are all engaged inside the fourth strip-shaped grooves.
[0010] As a preferred embodiment of this utility model, the outer tube, the first inner tube, the second inner tube, the third inner tube, and the core wire are all made of high carbon steel.
[0011] As a preferred embodiment of the present invention, the plurality of first side strips on the side surface of the first inner tube, the plurality of second side strips on the side surface of the second inner tube, the plurality of third side strips on the side surface of the third inner tube, and the plurality of fourth side strips on the side surface of the core wire are arranged in a spiral distribution structure.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] When solid welding wire is used or wound, the structure of an outer tube, a first inner tube, a second inner tube, a third inner tube, and a core wire, which are made of several high-carbon steel welded together, can initially enhance its anti-breakage effect. At the same time, the first, second, third, and fourth side strips, which are spirally arranged on the side surfaces of the first inner tube, the second inner tube, the third inner tube, and the core wire, are integrally formed with the first inner tube, the second inner tube, the third inner tube, and the core wire, which can significantly enhance the longitudinal anti-breakage strength of the first inner tube, the second inner tube, the third inner tube, and the core wire. Compared with the solid welding wire in the prior art, this utility model can achieve a double anti-breakage effect through the cooperation of the above structures, thereby reducing the cost of solid welding wire and enhancing its practicality. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a structural disassembly diagram of the welding wire assembly of this utility model.
[0016] In the diagram: 100, welding wire assembly; 101, outer tube; 102, first inner tube; 103, second inner tube; 104, third inner tube; 105, core wire; 111, first strip groove; 112, first side strip; 121, second strip groove; 122, second side strip; 131, third strip groove; 132, third side strip; 141, fourth strip groove; 142, fourth side strip. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-2 This utility model provides a high-strength steel anti-breakage solid core welding wire, including a welding wire assembly 100;
[0019] The welding wire assembly 100 includes an outer tube 101, a first inner tube 102 installed inside the outer tube 101, a second inner tube 103 installed inside the first inner tube 102, a third inner tube 104 installed inside the second inner tube 103, and a core wire 105 installed inside the third inner tube 104.
[0020] In one specific embodiment, the outer tube 101, first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105 in the welding wire assembly 100 can initially enhance its anti-breakage performance. At the same time, the first side strip 112, second side strip 122, third side strip 132, and fourth side strip 142 of the spiral structure on the side surface of the first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105 are integrally formed with the first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105, thereby significantly enhancing the axial strength of the first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105, and thus significantly enhancing the overall anti-breakage strength of the solid welding wire. Therefore, it can reduce cost losses and enhance the practicality of the solid welding wire.
[0021] Please see Figure 2 The inner wall of the outer tube 101 is provided with a number of first strip grooves 111 at equal intervals, and the side surface of the first inner tube 102 is fixedly connected with a number of first side strips 112, and the number of first side strips 112 are all snapped into the inside of the first strip grooves 111.
[0022] In one specific embodiment, the first side strip 112 being snapped into the first strip groove 111 can improve the connection strength between the outer tube 101 and the first inner tube 102.
[0023] Please see Figure 2 The inner wall of the first inner tube 102 is provided with a number of second strip grooves 121, and the side surface of the second inner tube 103 is fixedly connected with a number of second side strips 122, and the number of second side strips 122 are all engaged inside the second strip grooves 121.
[0024] In one specific embodiment, the second side strip 122 being snapped into the second strip groove 121 can further improve the snapping stability between the first inner tube 102 and the second inner tube 103, and at the same time can further enhance the anti-breakage strength of the solid welding wire.
[0025] Please see Figure 2 The inner wall of the second inner tube 103 is provided with several third strip grooves 131, and several third side strips 132 are fixedly connected to the side surface of the third inner tube 104. The several third side strips 132 are all snapped into the inside of the third strip grooves 131.
[0026] In one specific embodiment, the third side strip 132 being snapped into the third strip groove 131 can improve the installation strength between the second inner tube 103 and the third inner tube 104.
[0027] Please see Figure 2 The inner wall of the third inner tube 104 is provided with several fourth strip grooves 141, and several fourth side strips 142 are fixedly connected to the side surface of the core wire 105. The several fourth side strips 142 are all snapped into the inside of the fourth strip grooves 141.
[0028] In one specific embodiment, the fourth side strip 142 is snapped into the fourth strip groove 141, which can help improve the overall anti-breakage performance of the solid welding wire.
[0029] Please see Figure 2 The outer tube 101, the first inner tube 102, the second inner tube 103, the third inner tube 104, and the core wire 105 are all made of high carbon steel.
[0030] In one specific embodiment, the outer tube 101, the first inner tube 102, the second inner tube 103, the third inner tube 104, and the core wire 105, all made of high-carbon steel, can significantly enhance the overall anti-breakage strength of the solid welding wire.
[0031] Please see Figure 2 The first side strips 112 on the side surface of the first inner tube 102, the second side strips 122 on the side surface of the second inner tube 103, the third side strips 132 on the side surface of the third inner tube 104, and the fourth side strips 142 on the side surface of the core wire 105 are arranged in a spiral distribution structure.
[0032] In one specific embodiment, the first side strip 112, the second side strip 122, the third side strip 132, and the fourth side strip 142 of the spiral distribution structure can enhance the overall anti-breakage uniformity of the solid welding wire and extend the service life of the solid welding wire.
[0033] Working principle: During use, the outer tube 101, first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105 in the welding wire assembly 100 can initially enhance its anti-breakage performance. At the same time, the first side strip 112, second side strip 122, third side strip 132, and fourth side strip 142 of the spiral structure on the side surface of the first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105 are integrally formed with the first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105. Therefore, the axial strength of the first inner tube 102, second inner tube 103, third inner tube 104, and core wire 105 can be significantly enhanced, thereby significantly enhancing the overall anti-breakage strength of the solid welding wire, and thus reducing cost losses, so as to enhance the practicality of the solid welding wire and reduce cost losses.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-strength steel anti-breakage solid core welding wire, characterized in that, include: A welding wire assembly (100) includes an outer tube (101), a first inner tube (102) installed inside the outer tube (101), a second inner tube (103) installed inside the first inner tube (102), a third inner tube (104) installed inside the second inner tube (103), and a core wire (105) installed inside the third inner tube (104). The inner wall of the outer tube (101) is provided with a plurality of first strip grooves (111) at equal intervals, and the side surface of the first inner tube (102) is fixedly connected with a plurality of first side strips (112), and the plurality of first side strips (112) are all engaged inside the first strip grooves (111).
2. The high-strength steel anti-breakage solid welding wire according to claim 1, characterized in that: The inner wall of the first inner tube (102) is provided with a plurality of second strip grooves (121), and the side surface of the second inner tube (103) is fixedly connected with a plurality of second side strips (122), and the plurality of second side strips (122) are all engaged inside the second strip grooves (121).
3. The high-strength steel anti-breakage solid welding wire according to claim 1, characterized in that: The inner wall of the second inner tube (103) is provided with a plurality of third strip grooves (131), and the side surface of the third inner tube (104) is fixedly connected with a plurality of third side strips (132), and the plurality of third side strips (132) are all engaged inside the third strip grooves (131).
4. The high-strength steel anti-breakage solid welding wire according to claim 1, characterized in that: The inner wall of the third inner tube (104) is provided with a number of fourth strip grooves (141), and the side surface of the core wire (105) is fixedly connected with a number of fourth side strips (142), and the number of fourth side strips (142) are all engaged inside the fourth strip grooves (141).
5. The high-strength steel anti-breakage solid welding wire according to claim 1, characterized in that: The outer tube (101), the first inner tube (102), the second inner tube (103), the third inner tube (104), and the core wire (105) are all made of high carbon steel.
6. The high-strength steel anti-breakage solid welding wire according to claim 1, characterized in that: The first side strips (112) on the side surface of the first inner tube (102), the second side strips (122) on the side surface of the second inner tube (103), the third side strips (132) on the side surface of the third inner tube (104), and the fourth side strips (142) on the side surface of the core wire (105) are arranged in a spiral distribution structure.