Bolting box type joint assembling auxiliary device

Abstract

The utility model relates to a bolting box type joint assembling auxiliary device, which is characterized in that a vertical plate is perpendicular to a horizontal plate and is provided with a corner stiffening part perpendicular to the horizontal plate, and the vertical plate is provided with a handheld stiffening part perpendicular to the horizontal plate; the vertical plate is provided with a bolt hole and a positioning punching nail hole according to a box type structure, the bolt hole and the positioning punching nail hole are matched with the positioning punching nail and the adjusting refined bolt respectively, the scale is located on a direct side edge formed by the vertical plate and the horizontal plate through the spring clamping piece and the nut, and the adjusting wrench is used for adjusting the refined bolt. The method has the advantages that firstly, a plurality of procedures in the prior art are optimized, combined and integrated into a whole, so that one-time operation is completed, and the manufacturing efficiency is improved; secondly, by means of bolt holes which are drilled in the bolting box type component through a first hole method, rapid assembly and accurate positioning of all the plates are achieved, and the effects of reducing cost and improving efficiency are achieved; and thirdly, the design is light and handy, the application range is wide, the repeated use is realized, and a solution is provided for manufacturing similar bolted steel bridge rod pieces.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of bolted box joint assembly auxiliary devices, which can complete the work at one time by optimizing and merging the works such as scribing, positioning, temporary horse plate, welding and polishing, and is used in the field of bolted box beam steel member manufacturing. BACKGROUND

[0002] In the past, when bolted box beam steel member was manufactured, the box-shaped rod was first disassembled into horizontal plates and vertical plates, and then the bolt holes on the parts were drilled by using the "first hole method" process with numerical control drilling machine. After the parts were detected and qualified, they were ready for assembly. The commonly used assembly process is as follows: the qualified parts are assembled on a special platform, the vertical plate assembly positioning line is first scribed on the horizontal plate (the scribing accuracy deviation must meet the technical requirements), and then the vertical plate is assembled according to the line, the rough alignment is performed by using a hoisting crane and manual work, the vertical plate is fixed by using positioning weld after fine adjustment, and the temporary angle horse plate is used to ensure the assembly perpendicularity of the horizontal plate and the vertical plate, and finally the welding is performed. The disadvantages of this method are: the positioning line must be scribed on the horizontal plate, and the temporary horse plate must be used for positioning and welding during assembly, which requires professional skills for scribing and welding, and the manpower and time investment is large, and the temporary weld polishing work is increased, so the overall assembly efficiency is low. SUMMARY

[0003] Design purpose: to avoid the disadvantages in the background art, a bolted box joint assembly auxiliary device is designed, which can optimize and merge the works such as scribing, positioning, temporary horse plate, welding and polishing, and can concentrate various processes and functions in one device, so that the work can be completed at one time.

[0004] Design scheme: in order to achieve the above design purpose, the horizontal plate and the vertical plate of the device are designed according to the design hole group module on the bolted box member, the hole spacing a and b values on the horizontal plate and the vertical plate are determined, and finally the horizontal plate and the vertical plate are determined. The horizontal plate and the vertical plate are made by using high-precision method according to the design size, and the corner stiffener, handheld stiffener, precision positioning punch, finished bolt, ruler and wrench are prepared.

[0005] The horizontal plate, the vertical plate, the corner stiffener and the handheld stiffener are precisely assembled and welded into a whole, the finished bolt is screwed into the threaded hole after ensuring that the perpendicularity meets the requirements, and the size is accurately adjusted according to the joint hole position. After the device is positioned firmly with the joint horizontal plate by using the positioning punch, the vertical positioning size is adjusted by repeating the above process, and the joint vertical plate is positioned firmly by using the punch. All positioning work of the four corners of the box joint is completed by repeating the above steps.

[0006] The utility model discloses compared with the background art, first, the optimization of the plurality of processes in the previous process is combined, and it is centralized in one, and the one-time operation is completed, reduces the process circulation, guarantees the manufacturing precision, improves the manufacturing efficiency, second, through the bolt hole of the first hole method drilling of the bolted box type component, the quick assembly of each plate piece, the accurate positioning can be realized, the manufacturing process is reduced, and the effect of reducing cost and increasing efficiency is played, third, the design is light and clever, has the characteristics such as simple operation, portable use, wide application range, and the characteristics of being reusable, and a kind of solution is proposed for similar bolted steel bridge bar production. BRIEF DESCRIPTION OF DRAWINGS

[0007] Figure 1 It is the auxiliary device diagram of bolted box type joint assembly.

[0008] Figure 2 It is the exploded view of Figure 1 .

[0009] Figure 3-1 It is the design structure size diagram of the device according to the design size of box type structure bolt hole.

[0010] Figure 3-2 It is that the horizontal plate 1, vertical plate 2 are cut down according to design size (cutting weight-reducing hole is cut down simultaneously) with the steel plate of appropriate thickness, and after processing various holes according to requirements, it is assembled.

[0011] Figure 3-3 It is the part drawing of assembly corner stiffening 3, handheld stiffening 4, ruler 7, spring clamp 8, nut 9 etc.

[0012] Figure 3-4 It is according to the design size of box type joint bolt hole, using adjusting wrench 10 to spin finish bolt 6, to adjust the elevation h1 / h2 of horizontal plate, vertical plate (elevation size is accurately adjusted according to ruler 7), to meet the needs of positioning hole alignment.

[0013] Figure 3-5 It is that the auxiliary device of adjustment is positioned on the horizontal plate of box type joint, and is positioned firmly with positioning punch nail 5.

[0014] Figure 3-6 It is according to the vertical positioning size, and the joint vertical plate is laterally close to the root of bolt, and is positioned firmly with positioning punch nail.

[0015] Figure 3-7 It is that the positioning of other corner of box type joint is completed by repeating steps ①-⑥, that is, the accurate assembly of box type joint is completed. DETAILED DESCRIPTION

[0016] Example 1: refer to the attached Figure 1 and 2A kind of bolted box type joint assembly auxiliary device, vertical plate 2 is perpendicular to horizontal plate 1 and vertical plate 2 is provided with corner stiffener 3 perpendicular to horizontal plate 1, vertical plate 2 is provided with handheld stiffener 4 perpendicular to horizontal plate 1, bolt hole and positioning punch hole are provided according to box type structure on bolt hole on vertical plate 2 perpendicular to horizontal plate 1, and bolt hole and positioning punch hole are matched with positioning punch 5 and adjusting finishing bolt 6 respectively, scale 7 is located by spring clamping piece 8, nut 9 on the direct side edge formed by vertical plate 2 and horizontal plate 1, adjusting wrench 10 is used to adjust finishing bolt 6.The vertical plate 2 and horizontal plate 1 are cut with weight reduction hole.Handheld stiffener 4 is cut with handheld weight reduction hole.Corner stiffener 3, handheld stiffener 4 are not right angle.

[0017] Refer to the attached drawings Figures 3-1 to 3-7 Its use method is that: ①according to the design size of bolt hole of box type structure, the design structure size of the device is determined.②the horizontal plate 1 and vertical plate 2 are cut according to the design size (cut weight reduction hole at the same time), and various holes are processed according to requirements, and then assembled.③assemble corner stiffener 3, handheld stiffener 4, scale 7, spring clamping piece 8, nut 9 and other parts.④according to the design size of bolt hole of box type joint, adjusting wrench 10 is used to rotate finishing bolt 6, to adjust the elevation h1 / h2 of horizontal plate and vertical plate (the elevation size is accurately adjusted according to scale 7), to meet the positioning hole alignment needs.⑤position the adjusted auxiliary device on the horizontal plate of box type joint, and firmly position with positioning punch 5 (the required number is determined according to actual needs).⑥according to the vertical positioning size, the joint vertical plate is closely attached to the bolt root, and is firmly positioned with positioning punch.The positioning of one corner of box type joint is completed.⑦repeat steps ①-⑥, and the positioning of other corners of box type joint is completed, that is, the accurate assembly of box type joint is completed.

[0018] It should be understood that: although the above embodiment makes a more detailed word description to the design idea of the utility model, these word descriptions are only simple word descriptions to the design idea of the utility model, but not the limitation to the design idea of the utility model, any combination, increase or modification not beyond the design idea of the utility model falls into the protection range of the utility model.

Claims

1. An auxiliary device for assembling bolted box-type joints, characterized in that: The vertical plate (2) is perpendicular to the horizontal plate (1) and the vertical plate (2) is perpendicular to the horizontal plate (1) with corner reinforcement (3). The vertical plate (2) is perpendicular to the horizontal plate (1) with hand-held reinforcement (4). The bolt holes on the vertical plate (2) perpendicular to the horizontal plate (1) are provided with bolt holes and positioning punch holes according to the box structure. The bolt holes and positioning punch holes are matched with positioning punch (5) and adjusting precision bolt (6) respectively. The scale (7) is located on the direct side formed by the vertical plate (2) and the horizontal plate (1) through spring clip (8) and nut (9). The adjusting wrench (10) is used to adjust the precision bolt (6).

2. The bolted box-type joint assembly auxiliary device according to claim 1, characterized in that: Weight reduction holes are cut on the vertical plate (2) and the horizontal plate (1).

3. The bolted box-type joint assembly auxiliary device according to claim 1, characterized in that: Hand-held tension (4) Cut with hand-held weight reduction holes.

4. The bolted box-type joint assembly auxiliary device according to claim 1, characterized in that: Strengthening at the corners (3), strengthening by hand (4) No right angles.

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