Auxiliary tool for tee joint general assembly subpackage table

Abstract

The utility model discloses a tee joint general assembly subpackage table auxiliary tool which comprises a supporting table, an assembly tool is arranged on the supporting table, the assembly tool comprises a base, a positioning support is arranged on the base, a positioning groove is formed in the positioning support, a pressing mechanism is arranged on the base, and the pressing mechanism is arranged on the supporting table. An integrated three-way support is placed in the positioning groove, a three-way valve, a Z-shaped hard pipe and a front brake hose are installed on the three-way support, and the installation efficiency on a vehicle is improved; parts are more accurately assembled, screw loose of the bolt is effectively avoided, the failure rate is reduced, the part rejection rate is reduced, and the cost is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of assembly tooling technology, and more specifically relates to an auxiliary tooling for a three-way assembly sub-assembly table. Background Technology

[0002] As the company grows and production capacity gradually increases, it is necessary to optimize vehicle production efficiency. Currently, the shortcomings of the vehicle three-way assembly (front wheel brake hydraulic circuit) installation are:

[0003] 1. Low installation efficiency: The traditional process involves direct installation on the headframe. The installation parts include a three-way bracket, a three-way valve, a Z-shaped rigid pipe, a front brake hose, and a brake hose bracket. There is a specific order to the installation, and the limited operating space inside the headframe makes the installation time-consuming.

[0004] 2. Poor installation quality: Due to limited space, the tightening torque of parts may not be sufficient, leading to stripped brake line bolts, brake fluid leakage, etc., increasing the failure rate.

[0005] 3. High installation losses: Because bolts are prone to stripping during installation, and if the stripping is obvious, a new bolt must be replaced and the installation must be completed, resulting in a high scrap rate and high cost of loss. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides an auxiliary tooling for a tee assembly sub-assembly table, which improves the installation efficiency of tee assemblies, reduces the failure rate, lowers the scrap rate of parts during assembly, and reduces costs.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary tooling for a three-way assembly sub-assembly platform, including a support platform, an assembly tooling provided on the support platform, the assembly tooling including a base, a positioning bracket provided on the base, a positioning groove provided on the positioning bracket, a clamping mechanism provided on the base, an integral three-way bracket placed in the positioning groove, and a three-way valve, a Z-shaped rigid pipe and a front brake hose installed on the three-way bracket.

[0008] Furthermore, the positioning bracket is provided with a positioning plate, the positioning groove is located on the positioning plate, and the positioning plate is provided with a positioning pin.

[0009] Furthermore, the clamping mechanism includes a clamping bracket, a quick-pressing mechanism, and a pressure plate, wherein the quick-pressing mechanism is located on the clamping bracket, and the pressure plate is placed on the tee bracket.

[0010] Furthermore, a gasket is provided on the pressure plate.

[0011] Furthermore, several bases are provided on the support platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are: after assembling the tee assembly on the support platform, the tee assembly is removed and transferred to the vehicle production line for installation, which improves the assembly efficiency of the tee assembly and the installation efficiency on the vehicle; assembling on the support platform allows for more precise assembly of parts, effectively avoids bolt stripping, reduces the failure rate of the tee assembly, and thus greatly reduces the scrap rate of parts during assembly, thereby reducing costs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the auxiliary tooling for the three-way assembly sub-assembly table of this utility model;

[0014] Figure 2 This is a schematic diagram of the assembly tooling in the auxiliary tooling of the three-way assembly sub-assembly table of this utility model;

[0015] Figure 3 This is a schematic diagram of the positioning plate in the auxiliary tooling of the three-way assembly sub-assembly table of this utility model;

[0016] Figure 4 This is a schematic diagram of the integrated three-way bracket used in this utility model.

[0017] Reference numerals: 1. Support platform; 2. Base; 3. Positioning bracket; 4. Positioning groove; 5. T-shaped bracket; 6. Positioning plate; 7. Positioning pin; 8. Quick-press mechanism; 9. Pressure plate; 10. Gasket; 11. Assembly fixture. Detailed Implementation

[0018] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.

[0020] Reference Figures 1 to 4The present invention will be further described below.

[0021] An auxiliary tooling for a three-way assembly sub-assembly platform includes a support platform 1, on which an assembly tooling 11 is provided. The assembly tooling 11 includes a base 2, on which a positioning bracket 3 is provided. The positioning bracket 3 is provided with a positioning groove 4. A clamping mechanism is provided on the base 2. An integral three-way bracket 5 is placed in the positioning groove 4. A three-way valve, a Z-shaped rigid pipe and a front brake hose are installed on the three-way bracket 5.

[0022] like Figure 2 and Figure 3 As shown in this example, preferably, the positioning bracket 3 is provided with a positioning plate 6, the positioning groove 4 is located on the positioning plate 6, and the positioning plate 6 is provided with a positioning pin 7.

[0023] Specifically, the integrated three-way bracket 5 is T-shaped, and the positioning groove 4 on the positioning plate 6 is also T-shaped.

[0024] like Figure 1 As shown in the example, the preferred embodiment of the pressing mechanism includes a pressing bracket, a quick-pressing mechanism 8 and a pressure plate 9. The quick-pressing mechanism 8 is located on the pressing bracket, and the pressure plate 9 is placed on the tee bracket 5. The pressing effect of the pressure plate 9 on the tee bracket 5 can be improved.

[0025] like Figure 2 As shown in this example, preferably, the pressure plate 9 is provided with a gasket 10.

[0026] like Figure 1 As shown in this example, preferably, the support platform 1 is provided with several bases 2, which can simultaneously assemble multiple tee assemblies, thereby improving efficiency.

[0027] like Figures 1 to 4 As shown, when assembling the T-junction assembly on the support platform 1, the integrated T-junction bracket 5 is positioned in the positioning groove 4 of the positioning plate 6, the positioning pin 7 passes through the waist-shaped hole on the T-junction bracket 5, and then the pressure plate 9 is placed on top of the T-junction bracket 5. Finally, the quick-pressing mechanism 8 presses on the pressure plate 9, which fixes the T-junction bracket 5 on the positioning plate 6. Then, other parts are installed on the T-junction bracket 5. After completion, the T-junction assembly is removed and transferred to the vehicle production line for installation.

[0028] Specifically, since the three-way assembly is assembled outside the vehicle production line, it can be assembled while the vehicle is at other production stations. When the vehicle enters the three-way assembly station, the assembled three-way assembly is directly installed on the vehicle's head frame, improving installation efficiency. During installation, only the integrated three-way bracket 5 needs to be installed. Because the installation level between the three-way bracket 5 and the head frame is low, installation can be carried out more conveniently and quickly. The support platform 1 provides more space for assembly, allowing for more precise assembly of parts, effectively preventing bolt stripping, reducing the failure rate of the three-way assembly, and thus greatly reducing the scrap rate of parts during assembly, thereby reducing costs.

[0029] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. An auxiliary tooling for a three-way assembly sub-assembly table, characterized in that: The device includes a support platform, on which an assembly fixture is provided. The assembly fixture includes a base, on which a positioning bracket is provided, and on which a positioning groove is provided. A clamping mechanism is provided on the base, and an integral three-way bracket is placed in the positioning groove. A three-way valve, a Z-shaped rigid pipe, and a front brake hose are installed on the three-way bracket.

2. The auxiliary tooling for the tee assembly sub-assembly table according to claim 1, characterized in that: The positioning bracket is provided with a positioning plate, the positioning groove is located on the positioning plate, and the positioning plate is provided with a positioning pin.

3. The auxiliary tooling for the tee assembly and sub-assembly table according to claim 1, characterized in that: The clamping mechanism includes a clamping bracket, a quick-pressing mechanism, and a pressure plate. The quick-pressing mechanism is located on the clamping bracket, and the pressure plate is placed on the tee bracket.

4. The auxiliary tooling for the tee assembly sub-assembly table according to claim 3, characterized in that: The pressure plate is provided with a gasket.

5. The auxiliary tooling for the tee assembly sub-assembly table according to claim 1, characterized in that: Several bases are provided on the support platform.

Images