Injection product processing equipment

Abstract

Injection product processing equipment comprises a cutting device, a transfer device and a tray placing device, and the cutting device comprises a carrying assembly used for transferring cut injection products and a temporary storage assembly used for temporarily storing the injection products conveyed by the carrying assembly; and the tray placing device comprises a placing assembly and a tray, and the placing assembly is used for transferring the injection molding products temporarily stored in the temporary storage assembly into the tray and carrying out tray placing on the injection molding products so that the injection molding products can be arranged in the tray according to a preset arrangement mode. The injection molding product machining equipment integrates the functions of cutting, transferring and plate placing, and the cutting device guarantees that products are cut accurately; the transfer device achieves stable and rapid transfer, and damage and flow blockage are avoided; the tray arranging device accurately arranges the trays according to presetting, the overall machining efficiency and the product quality are effectively improved, all links cooperatively exert force, high-quality cutting, safe and efficient transferring and accurate tray arranging are achieved, the procedure connection efficiency is greatly improved, and classified storage and transportation of products are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of injection molding product processing technology, and in particular to an injection molding product processing equipment. Background Technology

[0002] With the booming development of modern manufacturing, injection molding, as a highly efficient molding method capable of large-scale production of plastic products, has been widely used in many fields such as automobiles, electronics, home appliances, and daily necessities. Injection-molded products typically require multiple subsequent processing steps after demolding to ultimately meet the assembly, packaging, and usage requirements of different application scenarios.

[0003] Among numerous subsequent processing steps, precise cutting, orderly transfer, and reasonable tray placement of injection-molded products are becoming increasingly important. For example, in the electronics industry, small injection-molded parts used to assemble the precision internal structures of mobile phones have extremely high dimensional accuracy requirements. The cutting process must ensure smooth and even edges, and the parts must be transferred to the next process promptly and accurately after cutting to avoid bumps, scratches, or other issues that could affect product quality. Furthermore, the tray placement process requires placing these parts in trays according to a specific arrangement, facilitating accurate picking by subsequent automated assembly equipment and thus improving the overall assembly efficiency of the production line. Utility Model Content

[0004] The purpose of this utility model is to provide an injection molding product processing equipment, which includes a cutting device, a transfer device integrating handling and temporary storage functions, and a tray placement device including placement components and trays. Each link works together to achieve high-quality cutting, safe and efficient transfer, and accurate tray placement, which greatly improves the efficiency of process connection and facilitates product classification, storage and transportation.

[0005] To achieve the above objectives, the technical solution of this utility model is implemented as follows:

[0006] This utility model provides an injection molding product processing equipment, including:

[0007] A cutting device used for cutting injection molded products;

[0008] The transfer device includes a handling assembly for transferring cut injection-molded products and a temporary storage assembly for temporarily storing the injection-molded products conveyed by the handling assembly.

[0009] A tray-laying device includes a placement component and a tray. The placement component is used to transfer the injection-molded products temporarily stored in the temporary storage component to the tray and to arrange the injection-molded products on the tray so that the injection-molded products are arranged in the tray according to a preset layout.

[0010] Specifically, in this embodiment, the cutting device includes a cutting platform for carrying the injection-molded product, a cutter for cutting the injection-molded product, and a cutting cylinder for driving the cutter.

[0011] Specifically, in this embodiment, the cutting device further includes a first slide rail and a first motor. The cutting platform is slidably mounted on the first slide rail. The first motor is connected to the cutting platform in a transmission manner. The first slide rail is provided with multiple cutting positions. The first motor is used to drive the cutting platform to move between the multiple cutting positions.

[0012] Specifically, in this embodiment, the conveying assembly includes a first moving mechanism for moving between the cutting device and the temporary storage assembly, a first suction mechanism for absorbing the cut injection molded product, and a clamping mechanism for clamping the material residue generated after the injection molded product is cut. The first suction mechanism and the clamping mechanism are both mounted on the first moving mechanism.

[0013] Specifically, in this embodiment, the temporary storage component includes a second slide rail, a second motor, and multiple transfer platforms for storing the injection molded products. The multiple transfer platforms are slidably mounted on the second slide rail. The second motor is connected to the transfer platforms in a transmission manner. The second slide rail is provided with multiple material picking positions and material discharging positions. The second motor is used to drive the multiple transfer platforms to move between the material picking positions and the material discharging positions.

[0014] Specifically, in this embodiment, the placement assembly includes a second moving mechanism for moving between the temporary storage assembly and the tray, a plurality of second suction mechanisms for suctioning the injection molded product stored on the transfer platform at the material picking position, and a variable pitch cylinder for adjusting the spacing between adjacent second suction mechanisms; the second suction mechanisms and the variable pitch cylinder are both mounted on the second moving mechanism.

[0015] Specifically, in this embodiment, the injection molding product processing and tray-laying equipment further includes a control unit, which is communicatively connected to the tray-laying device and is used to control the second conveying component to place the multiple injection molding products picked up by the multiple second suction mechanisms into different trays.

[0016] Specifically, in this embodiment, a protective film supply assembly is further included for placing a protective film onto the cutting platform to protect the cutting platform. The protective film supply assembly includes a feeding mechanism for providing the protective film and a conveying mechanism for conveying the protective film from the feeding mechanism to the cutting platform.

[0017] Specifically, in this embodiment, the feeding mechanism includes a tray for carrying the protective film and a third motor connected to the tray for driving the tray to move up and down.

[0018] Specifically, in this embodiment, the conveying mechanism includes a third slide rail, a third suction mechanism movably mounted on the third slide rail for sucking up the protective film from the feeding mechanism, and a fourth suction mechanism for sucking up the protective film cut by the cutting component for processing.

[0019] This utility model provides an injection molding product processing equipment, comprising: a cutting device for cutting injection molding products; a transfer device, including a handling component for transferring the cut injection molding products and a temporary storage component for temporarily storing the injection molding products transported by the handling component; and a tray placement device, including a placement component and a tray. The placement component transfers the injection molding products temporarily stored in the temporary storage component to the tray and places the injection molding products on the tray so that the injection molding products are arranged in a preset layout on the tray. This injection molding product processing equipment integrates cutting, transfer, and tray placement functions into one unit. The cutting device ensures accurate product cutting; the transfer device enables smooth and rapid transfer, avoiding damage and process delays; and the tray placement device accurately places products according to a preset layout, effectively improving overall processing efficiency and product quality. The coordinated efforts of each link result in high-quality cutting, safe and efficient transfer, and accurate tray placement, significantly improving process connection efficiency and facilitating product classification, storage, and transportation. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of an injection molding product processing equipment provided in an embodiment of the present invention.

[0022] Figure 2 for Figure 1 The diagram shows a cutting device for injection molding product processing equipment.

[0023] Figure 3 for Figure 1 The diagram shows the handling components of the injection molding product processing equipment.

[0024] Figure 4 for Figure 1 The diagram shows a temporary storage component of the injection molding product processing equipment.

[0025] Figure 5 for Figure 1 The diagram shows the layout of the injection molding product processing equipment.

[0026] Figure 6 for Figure 1 The diagram shows a tray for the injection molding product processing equipment.

[0027] Figure 7 for Figure 1 The diagram shows the material feeding mechanism of the injection molding product processing equipment.

[0028] Figure 8 for Figure 1 The diagram shows the conveyor mechanism of the injection molding product processing equipment.

[0029] In the diagram: 1. Cutting device; 11. Cutting platform; 12. Cutter; 13. Cutting cylinder; 14. First slide rail; 15. First motor; 2. Handling assembly; 21. First moving mechanism; 22. Clamping mechanism; 23. First suction mechanism; 3. Temporary storage assembly; 31. Transfer platform; 32. Second slide rail; 33. Second motor; 4. Placement assembly; 41. Second moving mechanism; 42. Second suction mechanism; 43. Variable pitch cylinder; 5. Pallet; 6. Feeding mechanism; 61. Pallet; 62. Third motor; 7. Conveying mechanism; 71. Third slide rail; 72. Third suction mechanism; 73. Fourth suction mechanism. Detailed Implementation

[0030] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are merely some, not all, of the embodiments of this utility model. Based on the description of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.

[0031] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0032] The terms “upper,” “lower,” “left,” “right,” “front,” “back,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when this utility model is in use. They are only for the convenience of description and simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] The terms “first,” “second,” “third,” etc., are used merely to distinguish elements with similar properties, not to indicate or imply relative importance or a specific order.

[0034] The terms “include,” “comprising,” or any other variation thereof are intended to cover non-exclusive inclusion, which includes not only the elements listed but also other elements not expressly listed.

[0035] like Figure 1 As shown, the preferred embodiment of this utility model provides an injection molding product processing equipment, including: a cutting device 1 for cutting injection molding products; a transfer device, including a handling component 2 for transferring the cut injection molding products and a temporary storage component 3 for temporarily storing the injection molding products conveyed by the handling component 2; and a tray placement device, including a placement component 4 and a tray 5. The placement component 4 is used to transfer the injection molding products temporarily stored in the temporary storage component 3 into the tray 5 and to place the injection molding products on the tray so that the injection molding products are arranged in the tray 5 according to a preset arrangement. This injection molding product processing equipment integrates cutting, transfer, and tray placement functions into one unit. The cutting device 1 ensures accurate product cutting; the transfer device achieves smooth and rapid transfer, avoiding damage and process delays; and the tray placement device places the products accurately according to a preset arrangement, effectively improving overall processing efficiency and product quality. The coordinated efforts of each link result in high-quality cutting, safe and efficient transfer, and accurate tray placement, significantly improving process connection efficiency and facilitating product classification, storage, and transportation.

[0036] like Figure 2 As shown, specifically, the cutting device 1 is designed for cutting injection molded products. The conveying component 2 responds quickly after the cutting process is completed. It uses a robotic arm with positioning fixtures to safely and undamagedly grab and transport the cut injection molded products, ensuring that the products are accurately transferred from the cutting station to the temporary storage component 3. The temporary storage component 3 performs a temporary storage function. The placement component 4 takes out the injection molded products in the temporary storage component 3 in an orderly manner. The movement trajectory and angle are controlled by the group animation program to efficiently execute the tray placement task.

[0037] In this embodiment, the cutting device 1 includes a cutting platform 11 for carrying injection molded products, a cutter 12 for cutting injection molded products, and a cutting cylinder 13 for driving the cutter 12.

[0038] Specifically, the cutting device 1 also includes a first slide rail 14 and a first motor 15. The cutting platform 11 is slidably mounted on the first slide rail 14. The first motor 15 is connected to the cutting platform 11 in a transmission manner. The first slide rail 14 is provided with multiple cutting positions. The first motor 15 is used to drive the cutting platform 11 to move between the multiple cutting positions.

[0039] Specifically, during operation, the cutting platform 11 first moves to the loading position and waits for the loading to complete. Then, under the precise control of the first motor 15, it moves to the first cutting position. At this time, the cutting cylinder 13 descends, driving the cutter 12 to perform the first cutting operation. Next, it moves to the second cutting position again, and the cutting cylinder 13 descends again to perform the second cutting. After completing two cutting operations, the cutting platform 11 moves back to the loading position to prepare for the next cycle. This two-movement scheme greatly improves production efficiency.

[0040] like Figure 3 As shown, in this embodiment, the conveying component 2 includes a first moving mechanism 21 for moving between the cutting device 1 and the temporary storage component 3, a first suction mechanism 23 for suctioning the cut injection molded product, and a clamping mechanism 22 for clamping the material root generated after the injection molded product is cut. The first suction mechanism 23 and the clamping mechanism 22 are both mounted on the first moving mechanism 21.

[0041] Specifically, the first moving mechanism 21 is a servo motor-driven robotic arm, mainly responsible for moving between the cutting device 1 and the temporary storage component 3. After the cutting device 1 completes the cutting of the injection molded product, the first moving mechanism 21 can move the first suction mechanism 23 and the clamping mechanism 22 to the vicinity of the cutting device 1.

[0042] Specifically, the main function of the first suction mechanism 23 is to pick up the cut injection molded product. After the injection molded product is cut, its shape and position may be relatively complex. Using a suction method can gently pick up the product and avoid damaging it.

[0043] Specifically, the clamping mechanism 22 is used to clamp the material residue generated after the injection-molded product is cut. In cooperation with the first moving mechanism 21, it transfers the clamped material residue to a suitable position for processing.

[0044] like Figure 4 As shown, in this embodiment, the temporary storage component 3 includes a second slide rail 32, a second motor 33, and multiple transfer platforms 31 for storing injection molded products. The multiple transfer platforms 31 are slidably mounted on the second slide rail 32. The second motor 33 is connected to the transfer platform 31 for transmission. The second slide rail 32 is provided with multiple material picking positions and material discharging positions. The second motor 33 is used to drive the multiple transfer platforms 31 to move between the material picking positions and the material discharging positions.

[0045] Specifically, during operation, the first transfer platform first moves to the unloading position, waiting for the transport component 2 to unload materials. After unloading, the first transfer platform moves to the retrieval position, waiting for the placement component 4 to retrieve materials. Simultaneously, the second transfer platform moves to the unloading position, ready to receive the next batch of products transported by the transport component 2. When the placement component 4 has retrieved materials from the first transfer platform, the second transfer platform moves back to the retrieval position for the placement component 4 to retrieve more materials, while the first transfer platform returns to the unloading position to wait for new products. This cycle repeats continuously, achieving a continuous product transfer process through the alternating operation of the two transfer platforms. This avoids the time wasted by a single transfer platform 31 waiting for materials to be retrieved or unloaded, greatly improving the overall production line efficiency.

[0046] like Figure 5 and Figure 6 As shown, in this embodiment, the placement component 4 includes a second moving mechanism 41 for moving between the temporary storage component 3 and the tray 5, a plurality of second suction mechanisms 42 for suctioning the injection-molded products stored on the transfer platform 31 at the material picking position, and a variable-pitch cylinder 43 for adjusting the distance between adjacent second suction mechanisms 42; the second suction mechanisms 42 and the variable-pitch cylinder 43 are both mounted on the second moving mechanism 41. The second moving mechanism 41 is a servo motor-driven robotic arm, and the variable-pitch cylinder 43 is used to adjust the distance between the second suction mechanisms 42 according to the distance between the trays 5, so that it places the injection-molded products on the trays 5.

[0047] In this embodiment, a control unit that is communicatively connected to the tray placement device is also included, which is used to control the second handling component 2 to place the multiple injection molded products picked up by the multiple second suction mechanisms 42 into different trays 5.

[0048] like Figure 7 and Figure 8 As shown, in this embodiment, a protective film supply assembly is also included for placing a protective film onto the cutting platform 11 to protect the cutting platform 11. The protective film supply assembly includes a feeding mechanism 6 for providing the protective film and a conveying mechanism 7 for conveying the protective film from the feeding mechanism 6 onto the cutting platform 11. The feeding assembly is mainly responsible for providing the protective film, and the conveying mechanism 7 is used to convey the protective film from the feeding mechanism 6 onto the cutting platform 11, ensuring that the protective film covers the area of ​​the cutting platform 11 that needs to be protected.

[0049] Specifically, the feeding mechanism 6 includes a pallet 61 for carrying the protective film and a third motor 62 connected to the pallet 61 for transmission. The third motor 62 drives the pallet 61 to move up and down. The pallet 61 carries the protective film, providing a stable platform for its placement. The third motor 62 drives the pallet 61 to move up and down, flexibly adjusting the height of the protective film according to the position requirements of the suction mechanism 7. For example, after the third suction mechanism 72 completes one suction of the protective film, the third motor 62 can drive the pallet 61 to rise a certain height, so that the next layer of protective film is in a suitable position for the third suction mechanism 72 to suction again, ensuring a continuous and smooth supply of protective film and improving the automation and efficiency of the entire feeding process.

[0050] Specifically, the conveying mechanism 7 includes a third slide rail 71, a third suction mechanism 72 movably mounted on the third slide rail 71 for sucking up the protective film from the feeding mechanism 6, and a fourth suction mechanism 73 for sucking up the protective film cut by the cutting assembly for processing. The third slide rail 71 provides a stable and precisely controllable moving track for the third suction mechanism 72 and the fourth suction mechanism 73. The third suction mechanism 72 is responsible for sucking up the protective film from the feeding mechanism 6, and the fourth suction mechanism 73 is used to suck up the protective film cut by the cutting assembly for processing.

[0051] The injection molding product processing equipment provided by this utility model integrates cutting, transfer and tray placement functions into one unit. The cutting device 1 ensures accurate product cutting; the transfer device realizes smooth and fast transfer, avoiding damage and process blockage; the tray placement device places trays accurately according to preset parameters, effectively improving overall processing efficiency and product quality. All links work together to achieve high-quality cutting, safe and efficient transfer, and accurate tray placement, greatly improving the efficiency of process connection and facilitating product classification, storage and transportation.

[0052] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. An injection molding product processing equipment, characterized in that, include: A cutting device used for cutting injection molded products; The transfer device includes a handling assembly for transferring cut injection-molded products and a temporary storage assembly for temporarily storing the injection-molded products conveyed by the handling assembly. A tray-laying device includes a placement component and a tray. The placement component is used to transfer the injection-molded products temporarily stored in the temporary storage component to the tray and to arrange the injection-molded products on the tray so that the injection-molded products are arranged in the tray according to a preset layout.

2. The injection molding product processing equipment according to claim 1, characterized in that, The cutting device includes a cutting platform for carrying the injection-molded product, a cutter for cutting the injection-molded product, and a cutting cylinder for driving the cutter.

3. The injection molding product processing equipment according to claim 2, characterized in that, The cutting device further includes a first slide rail and a first motor. The cutting platform is slidably mounted on the first slide rail. The first motor is connected to the cutting platform in a transmission manner. The first slide rail is provided with multiple cutting positions. The first motor is used to drive the cutting platform to move between the multiple cutting positions.

4. The injection molding product processing equipment according to claim 1, characterized in that, The conveying assembly includes a first moving mechanism for moving between the cutting device and the temporary storage assembly, a first suction mechanism for absorbing the cut injection molded product, and a clamping mechanism for clamping the material residue generated after the injection molded product is cut. The first suction mechanism and the clamping mechanism are both mounted on the first moving mechanism.

5. The injection molding product processing equipment according to claim 1, characterized in that, The temporary storage component includes a second slide rail, a second motor, and multiple transfer platforms for storing the injection molded products. The multiple transfer platforms are slidably mounted on the second slide rail. The second motor is connected to the transfer platforms in a transmission manner. The second slide rail is provided with multiple material picking positions and material discharging positions. The second motor is used to drive the multiple transfer platforms to move between the material picking positions and the material discharging positions.

6. The injection molding product processing equipment according to claim 5, characterized in that, The placement assembly includes a second moving mechanism for moving between the temporary storage assembly and the tray, a plurality of second suction mechanisms for suctioning the injection molded product stored on the transfer platform at the material picking position, and a variable pitch cylinder for adjusting the distance between adjacent second suction mechanisms; the second suction mechanisms and the variable pitch cylinder are both mounted on the second moving mechanism.

7. The injection molding product processing equipment according to claim 6, characterized in that, The injection molding product processing and tray placement equipment also includes a control unit, which is communicatively connected to the tray placement device and is used to control the conveying component to place the multiple injection molding products picked up by the multiple second suction mechanisms into different trays.

8. The injection molding product processing equipment according to claim 2, characterized in that, It also includes a protective film supply assembly for placing a protective film onto the cutting platform to protect the cutting platform, the protective film supply assembly including a feeding mechanism for providing the protective film and a conveying mechanism for conveying the protective film from the feeding mechanism to the cutting platform.

9. The injection molding product processing equipment according to claim 8, characterized in that, The feeding mechanism includes a tray for carrying the protective film and a third motor that is connected to the tray for driving the tray to move up and down.

10. The injection molding product processing equipment according to claim 9, characterized in that, The conveying mechanism includes a third slide rail, a third suction mechanism movably mounted on the third slide rail for sucking up the protective film from the feeding mechanism, and a fourth suction mechanism for sucking up the protective film cut by the cutting device for processing.

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