Rapid demolding device for marmite forming

Abstract

The utility model is applicable to the technical field of marmite, and provides a quick demolding device for marmite molding, which comprises a first support frame, a second support frame and a mounting frame, and a concave assembly groove is formed in the mounting frame; the screw rod is rotationally arranged in the assembling groove, a connecting block is in threaded fit with the screw rod, and the bearing plate is arranged on the bottom side of the connecting block; the first electric push rods are symmetrically arranged on the bottom side of the bearing plate; the assembling frame is arranged at the telescopic ends of the two first electric push rods; the demolding seat is rotationally arranged in the assembling seat; the second electric push rods and the fastening plates are symmetrically arranged on the inner wall of the demolding seat; according to the utility model, the efficient and automatic demoulding production process is realized, the demoulding accuracy and stability are ensured by accurately adjusting the positions of the marmite and the demoulding seat, the risks of errors and product damage are reduced, the marmite moulds with different heights can be smoothly demoulded, the continuous production is realized through the conveying belt, and the production efficiency is improved. And the complexity and the error rate of manual operation are reduced, so that the production efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model belongs to the field of casserole technology, and in particular relates to a quick demolding device for casserole forming. Background Technology

[0002] As a field that integrates traditional craftsmanship with modern technology, the production of casserole dishes has always faced some inherent challenges and bottlenecks in its production process. In particular, in the critical step of demolding, the existing operating methods often rely on the experience of workers and manual operation, which not only leads to inaccurate positioning and increases the cumbersomeness of operation, but also results in low efficiency and difficulty in adapting to the fast-paced demands of modern production.

[0003] First, inaccurate positioning is a prominent problem. In the existing demolding process, workers need to manually adjust the relative position between the casserole and the demolding base. This operation method is often affected by human factors and it is difficult to guarantee that precise alignment can be achieved every time. This not only increases the risk of product damage, but may also affect the overall quality of the casserole.

[0004] Secondly, the cumbersome operation is also a major factor restricting production efficiency; the existing demolding process requires workers to perform multiple manual operations, including adjusting the position, fixing the clay pot, and removing the mold; these operations are not only time-consuming and labor-intensive, but also prone to errors, increasing production costs.

[0005] Finally, inefficiency is also a major drawback of traditional demolding methods; due to factors such as cumbersome operation and inaccurate positioning, the existing demolding process is often inefficient and cannot meet the needs of large-scale production. Utility Model Content

[0006] This utility model provides a quick demolding device for casserole forming, which aims to solve the problems that the existing casserole demolding process often relies on manual operation, resulting in inaccurate positioning, cumbersome operation, and low efficiency.

[0007] This utility model is implemented as follows: a quick demolding device for forming a clay pot includes a first support frame; a second support frame disposed beside the first support frame, the first and second support frames being perpendicularly distributed; a mounting frame disposed between the first and second support frames, the mounting frame having a concave assembly groove; a lead screw rotating within the assembly groove, the lead screw having a threaded connection to a connecting block, the connecting block having a sliding fit with the assembly groove; a receiving plate disposed on the bottom side of the connecting block; a set of first electric push rods symmetrically disposed on the bottom side of the receiving plate; an assembly frame disposed at the telescopic ends of the two first electric push rods; a demolding seat rotating within the assembly frame; a set of second electric push rods symmetrically disposed on the inner wall of the demolding seat; and fastening plates disposed at the telescopic ends of the two second electric push rods.

[0008] Preferably, the side wall of the second support frame is provided with several sets of symmetrically distributed vertical plates, and a third electric push rod is provided on the outer side of each pair of opposite vertical plates 13. The telescopic ends of the third electric push rods are provided with partition templates, and the outer sides of the partition templates are provided with vacuum suction cups.

[0009] Preferably, a conveyor belt is provided on the second support frame, and the conveyor belt is aligned with the length direction of the third support frame.

[0010] Preferably, a first motor is provided on one outer wall of the mounting bracket, and the output end of the first motor is fixedly connected to the end of the lead screw.

[0011] Preferably, a second motor is provided on one outer wall of the assembly frame, and the output end of the second motor is fixedly connected to the end of the demolding seat.

[0012] Preferably, the cross-sections of the fastening plate and the template are both arc-shaped and adapted to the outer surface of the casserole.

[0013] Compared with the prior art, the embodiments of this application have the following main advantages:

[0014] Firstly, this device significantly improves the accuracy and efficiency of demolding, achieving precise lateral horizontal movement. This allows for accurate adjustment of the relative position between the casserole dish and the demolding base. This precise positioning ensures accurate alignment between the casserole dish and the mold during demolding, reducing errors and unnecessary operations. Simultaneously, the fastening plate tightly adheres to the outer surface of the casserole dish, ensuring its stability during demolding. This improvement in accuracy and stability not only increases the success rate of demolding but also reduces the risk of product damage, thereby increasing production efficiency.

[0015] Secondly, this device achieves an automated and continuous production process, automatically adapting to casserole molds of different heights to ensure smooth demolding. The rotation of the demolding seat enables reverse adjustment between the casserole and the mold, simplifying the demolding operation. In addition, the coordinated work of the third electric push rod and the vacuum suction cup ensures complete separation between the mold and the casserole. Finally, through the setting of the conveyor belt, the casserole can be automatically and continuously transported to the next process or collection point, realizing continuous and automated production. This automated and continuous production method not only reduces the tediousness and error rate of manual operation, but also increases the production speed and further improves production efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the connection structure between the assembly frame and the demolding base of this utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure between the assembly frame and the demolding base of this utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the third electric push rod and the template of this utility model;

[0020] In the diagram: 1. First support frame; 2. Second support frame; 3. Mounting frame; 4. Assembly slot; 5. Lead screw; 6. Connecting block; 7. Support plate; 8. First electric push rod; 9. Assembly frame; 10. Demolding base; 11. Second electric push rod; 12. Fastening plate; 13. Vertical plate; 14. Third electric push rod; 15. Dividing template; 16. Vacuum suction cup; 17. Conveyor belt; 18. First motor; 19. Second motor. Detailed Implementation

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0022] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0023] This utility model embodiment provides a quick demolding device for forming casserole dishes, such as... Figure 1-4As shown, the system includes a first support frame 1; a second support frame 2 located beside the first support frame 1, with the first support frame 1 and the second support frame 2 being perpendicularly distributed; a mounting frame 3 located between the first support frame 1 and the second support frame 2, the mounting frame 3 having a concave assembly groove 4; a lead screw 5 rotating within the assembly groove 4, the lead screw 5 having a threaded connection to a connecting block 6, the connecting block 6 having a sliding fit with the assembly groove 4; a receiving plate 7 located on the bottom side of the connecting block 6; a set of first electric push rods 8 symmetrically located on the bottom side of the receiving plate 7; an assembly frame 9 located at the telescopic ends of the two first electric push rods 8; a demolding seat 10 rotating within the assembly seat; a set of second electric push rods 11 symmetrically located on the inner wall of the demolding seat 10; and fastening plates 12 located at the telescopic ends of the two second electric push rods 11.

[0024] It should be noted that existing casserole demolding processes often rely on manual operation, resulting in inaccurate positioning, cumbersome operation, and low efficiency. This solution precisely controls the lateral horizontal movement during the demolding process to achieve accurate adjustment of the relative position between the casserole and the demolding seat 10, thereby ensuring accurate docking during demolding. At the same time, the fastening plate 12 is used to tightly fit the outer surface of the casserole, ensuring the stability of the demolding process. In addition, the device realizes an automated and continuous production process, can automatically adapt to casserole molds of different heights, and simplifies the demolding operation and improves production efficiency through the coordinated work of the rotation of the demolding seat 10, the third electric push rod 14, and the vacuum suction cup 16.

[0025] Specifically, in this embodiment, the solution mainly includes a first support frame 1 and a second support frame 2. The entire device is stably fixed and supported by the first support frame 1 and the second support frame 2 to ensure the stability and safety of the demolding process. The mounting frame 3 has a concave assembly groove 4 inside, which provides sufficient space for the smooth rotation of the lead screw 5. When the lead screw 5 starts to rotate, since it is threadedly engaged with the connecting block 6, the connecting block 6 can slide precisely along the assembly groove 4. This sliding movement enables the receiving plate 7 on the bottom side of the connecting block 6 to move horizontally, thereby accurately adjusting the relative position between the casserole and the demolding seat 10, and preparing for the subsequent demolding operation.

[0026] The first electric push rod 8 can drive the assembly frame 9 to move up and down. The main purpose of this up and down movement is to meet the height adjustment requirements of the casserole mold in the demolding seat 10 and ensure that the casserole is in the right position during the demolding process. The second electric push rod 11 is responsible for driving the fastening plate 12 to clamp and fix the casserole. Once the casserole is firmly fixed, the demolding seat 10 can start to rotate. By adjusting the angle of the demolding seat 10, the casserole and the mold can be adjusted in opposite directions, which greatly simplifies the process of taking out the casserole mold.

[0027] Finally, once the clay pot mold is adjusted to the appropriate position, the clay pot will be moved onto the conveyor belt 17 along with the horizontal movement of the connecting block 6. At this time, the second electric push rod 11 extends and retracts again to release the clay pot mold, allowing the clay pot and mold to be easily removed from the demolding seat 10. The entire demolding process is both efficient and safe, greatly improving production efficiency.

[0028] In a further preferred embodiment of this utility model, such as Figure 1 As shown, the side wall of the second support frame 2 is provided with several sets of symmetrically distributed vertical plates 13. A third electric push rod 14 is provided on the outer side of each pair of opposite vertical plates 13. A template 15 is provided on the telescopic end of each of the third electric push rods 14. A vacuum suction cup 16 is provided on the outer side of each of the templates 15.

[0029] In this embodiment, the ends of the third electric push rods 14 on both sides drive the mold plate 15 to adhere to the outer surface of the mold. Then, the vacuum suction cup 16 works quickly to tightly adhere the two sides of the mold, thereby ensuring that the mold and the casserole are completely separated. This design makes the demolding process more efficient and precise, greatly improving production efficiency.

[0030] In a further preferred embodiment of this utility model, such as Figure 1 As shown, a conveyor belt 17 is provided on the second support frame 2, and the conveyor belt 17 is aligned with the length direction of the third support frame.

[0031] In this embodiment, the demolded clay pot is moved onto the conveyor belt 17. The conveyor belt 17 allows the clay pot to be automatically and continuously transported to the next process or collection point, ensuring the stability and continuity of the clay pot during the transport process and greatly improving production efficiency.

[0032] In a further preferred embodiment of this utility model, such as Figure 1 As shown, a first motor 18 is provided on one outer wall of the mounting bracket 3, and the output end of the first motor 18 is fixedly connected to the end of the lead screw 5.

[0033] In this embodiment, when the first motor 18 starts, its output end begins to rotate. Since it is fixedly connected to the end of the lead screw 5 by a key, the lead screw 5 will also rotate accordingly.

[0034] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, a second motor 19 is provided on one outer wall of the assembly frame 9, and the output end of the second motor 19 is fixedly connected to the end key of the demolding base 10.

[0035] In this embodiment, after the second motor 19 is started, its output end begins to rotate. Since it is fixedly connected to the end of the demolding base 10 by a key, the demolding base 10 will rotate synchronously.

[0036] In a further preferred embodiment of this utility model, such as Figure 3-4 As shown, the cross-sections of the fastening plate 12 and the template 15 are both arc-shaped and adapted to the outer surface of the casserole.

[0037] In this embodiment, since the cross-section of the fastening plate 12 is arc-shaped, it can fit tightly against the outer surface of the casserole. In this way, through the clamping action of the fastening plate 12, the casserole is firmly fixed on the demolding base 10, avoiding movement or tilting during demolding. The arc-shaped design of the dividing template 15 is also to better adapt to the shape of the casserole. During demolding, the dividing template 15 will fit against the outer surface of the mold and work together with the fastening plate 12 to ensure complete separation between the casserole and the mold.

[0038] Working principle: First, the first support frame 1 and the second support frame 2 provide stable fixation and support for the entire device, ensuring stability and safety during the demolding process; the concave assembly groove 4 inside the mounting frame 3 provides sufficient space for the smooth rotation of the lead screw 5; when the first motor 18 starts, its output end begins to rotate, and since it is fixedly connected to the end of the lead screw 5 by a key, the lead screw 5 will rotate accordingly; the lead screw 5 and the connecting block 6 are threaded together, so the rotation of the lead screw 5 will cause the connecting block 6 to slide precisely along the assembly groove 4; this sliding movement allows the receiving plate 7 on the bottom side of the connecting block 6 to move horizontally, thereby accurately adjusting the relative position between the casserole and the demolding seat 10;

[0039] Subsequently, when the casserole is placed on the demolding base 10, the second electric push rod 11 starts to work, driving the fastening plate 12 to clamp and fix the casserole; since the cross section of the fastening plate 12 is arc-shaped, it can fit tightly against the outer surface of the casserole, ensuring that the casserole is firmly fixed during demolding and will not move or tilt.

[0040] At the same time, the first electric push rod 8 drives the assembly frame 9 to perform lifting and lowering movements to meet the height adjustment requirements of the casserole mold inside the demolding seat 10, ensuring that the casserole is in the right position during the demolding process;

[0041] After the casserole is fixed in place and in the correct position, the second motor 19 starts, and its output end is fixedly connected to the end key of the demolding seat 10, so that the demolding seat 10 starts to rotate; by adjusting the angle of the demolding seat 10, the casserole and the mold can be adjusted in opposite directions, simplifying the process of removing the casserole mold.

[0042] After the demolding base 10 rotates into place, the third electric push rods 14 on both sides start to work, and their ends drive the partition template 15 to fit against the outer surface of the mold; the arc design of the partition template 15 enables it to fit tightly against the shape of the casserole mold; then, the vacuum suction cup 16 works quickly to firmly adhere the two sides of the mold, ensuring that the mold and the casserole are completely separated.

[0043] Finally, after the clay pot mold is completely separated, the receiving plate 7, driven by the lead screw 5 and the connecting block 6, moves the clay pot onto the conveyor belt 17; the conveyor belt 17 automatically and continuously transports the clay pot to the next process or collection point, improving production efficiency.

[0044] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0045] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0046] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A quick demolding device for forming casserole dishes, characterized in that, include: First support frame; Assembly base; A second support frame is provided next to the first support frame, and the first support frame and the second support frame are distributed perpendicularly to each other; A mounting bracket is provided between the first support frame and the second support frame, and the mounting bracket has a concave assembly groove. A lead screw rotates within the assembly slot, and a connecting block is threaded onto the lead screw, with the connecting block slidingly engaging with the assembly slot. A receiving plate is provided on the bottom side of the connecting block; A set of first electric push rods symmetrically arranged on the bottom side of the receiving plate; An assembly frame is provided at the telescopic ends of the two first electric push rods; A demolding seat that rotates within the assembly base; A set of second electric push rods symmetrically arranged on the inner wall of the demolding seat; Fastening plates are provided at the telescopic ends of the two second electric push rods.

2. The quick demolding device for forming a casserole dish as described in claim 1, characterized in that, The side wall of the second support frame is provided with several sets of symmetrically distributed vertical plates. A third electric push rod is provided on the outer side of each pair of opposite vertical plates. A template is provided on the telescopic end of each of the third electric push rods. A vacuum suction cup is provided on the outer side of each of the templates.

3. The quick demolding device for forming a casserole dish as described in claim 2, characterized in that, The second support frame is equipped with a conveyor belt, and the conveyor belt is aligned with the length direction of the third support frame.

4. The quick demolding device for forming a casserole dish as described in claim 1, characterized in that, A first motor is provided on one outer wall of the mounting bracket, and the output end of the first motor is fixedly connected to the end of the lead screw.

5. The quick demolding device for forming a casserole dish as described in claim 1, characterized in that, A second motor is provided on one side of the outer wall of the assembly frame, and the output end of the second motor is fixedly connected to the end of the demolding base.

6. The quick demolding device for forming a casserole dish as described in claim 2, characterized in that, The cross-sections of both the fastening plate and the template are arc-shaped to match the outer surface of the casserole.

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