Automatic discharging device for L-shaped thin-wall components
By designing an automated unloading device, the problem of requiring manual assistance for unloading L-shaped thin-walled components was solved, achieving efficient automated unloading and reducing labor costs.
Patent Information
- Application Number
- CN202422904863.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The unloading of existing L-shaped thin-walled components requires manual assistance, resulting in low unloading efficiency and affecting processing efficiency.
Design an automated unloading device that includes a gantry, a seat, a lifting frame, and grippers. The device uses a drive cylinder to move the grippers to grab the formed components and utilizes the cooperation of the lifting frame and the seat to achieve automated unloading, thereby reducing the intensity of manual labor.
The system enables automated unloading of L-shaped thin-walled components, improving unloading efficiency, reducing labor costs, and simplifying the operation process.
Smart Images

Figure CN223507382U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thin-walled prefabricated component processing technology, and more specifically, to an automated discharge device for L-shaped thin-walled components. Background Technology
[0002] A flue is a tubular device for emitting exhaust gas and smoke. A residential flue is a vertical pipe used to exhaust kitchen fumes or bathroom fumes. It is also called an exhaust duct, ventilation duct, or residential exhaust duct. Flues are usually installed in the inside corner of a room. The flow path of the flue is achieved by installing an L-shaped thin-walled component at the inside corner to cooperate with the inside corner.
[0003] Currently, to improve production efficiency, semi-automatic production equipment is commonly used for processing L-shaped thin-walled components. For example, Chinese patent CN202020748361.5 provides a molding die for L-shaped thin-walled components and its batch forming system. Although this system can achieve semi-automatic processing of L-shaped thin-walled components, manual assistance is still required for unloading the products, resulting in relatively high labor costs and low unloading efficiency, which is difficult to meet actual needs.
[0004] Therefore, it is necessary to propose an automated discharge device for L-shaped thin-walled components to solve the above problems. Utility Model Content
[0005] This invention provides an automated unloading device for L-shaped thin-walled components to solve the problem that the unloading of existing L-shaped thin-walled components requires manual assistance, resulting in low unloading efficiency and affecting processing efficiency.
[0006] According to one aspect of the present invention, an automated unloading device for L-shaped thin-walled components is provided, comprising a gantry, a base, a lifting frame, and grippers. The gantry is mounted on the upper part of the discharge port of the automated forming device for L-shaped thin-walled components. The base is slidably mounted on the gantry. The lifting frame is mounted on the gantry via the base. Drive cylinders are installed on both sides of the lifting frame. The telescopic rods of the drive cylinders are connected to the middle of the grippers. The two grippers are hinged to the lifting frame.
[0007] Based on the above scheme, preferably, the lifting frame includes a base and an X-shaped unit. The unit consists of multiple units that are hinged to each other. One end of the unit is hinged to the base, and the other end of the unit is hinged to the frame. A winch is mounted on the frame, and the other end of the wire rope on the winch is connected to the base.
[0008] Preferably, based on the above scheme, the single unit includes a first rod and a second rod, the first rod and the second rod are hinged at the middle, the top of the first rod is connected to the top of the second rod of the adjacent single unit, and the top of the second rod is connected to the top of the first single unit of the adjacent single unit.
[0009] Preferably, based on the above scheme, the base is provided with a mounting ear plate, and the mounting ear plate is hinged to the claw.
[0010] Based on the above scheme, preferably, the claw includes a connecting beam and an L-shaped claw arm, the claw arm is welded to both ends of the connecting beam, the claw arm is hinged to the mounting ear plate, and the telescopic rod of the drive cylinder is hinged to the connecting beam.
[0011] Based on the above scheme, a preferred embodiment is provided on the clamping arm with an anti-slip pad.
[0012] This utility model discloses an automated unloading device for L-shaped thin-walled components. A drive cylinder moves a telescopic rod, pulling and rotating a mechanism mounted on a lifting frame. This allows for the rapid grabbing of the forming component and low-level mold at the discharge port of the automated L-shaped thin-walled component forming device. The lifting frame then lifts and moves the forming component and low-level mold upwards. The movement of the base on the door enables the lifting frame and the forming component and low-level mold to be moved in the X-direction. The device is convenient and quick to use, with a simple overall structure and low cost. It effectively improves the efficiency of unloading molds and forming components and reduces manual labor intensity. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In the drawings:
[0014] Figure 1 This is a schematic diagram of the structure of the L-shaped thin-walled component automated discharge device of this utility model;
[0015] Figure 2 This is a side view of the L-shaped thin-walled component automated discharge device of this utility model;
[0016] Explanation of icon numbers:
[0017] Gantry 1, base 2, winch 21, wire rope 22
[0018] Lifting frame 3, base 31, single unit 32, first rod 321, second rod 322, mounting ear plate 33.
[0019] 4. Claw 41, Connecting beam 42, Claw arm 43, Anti-slip pad
[0020] Drive cylinder 5. Detailed Implementation
[0021] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0022] It should be understood that, when used in this specification and the appended claims, the term "comprising" indicates the presence of a descriptive feature, integral, step, operation, element, and / or component, but does not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, and / or sets.
[0023] To keep the drawings concise, only the parts relevant to this invention are shown schematically in each figure, and they do not represent the actual structure of the product. Furthermore, for ease of understanding, in some figures, only one of the components with the same structure or function is schematically depicted, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one."
[0024] It should also be further understood that the term “and / or” as used in this application specification and the appended claims means any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.
[0025] In the embodiments shown in the accompanying drawings, the directional indications (such as up, down, left, right, front, and back) used to explain the structure and movement of the various components of this invention are relative rather than absolute. These descriptions are appropriate when these components are in the positions shown in the drawings. If the descriptions of the positions of these components change, these directional indications also change accordingly.
[0026] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0028] Please see Figure 1 and combined Figure 2As shown, the present invention discloses an automated feeding device for L-shaped thin-walled components, comprising a gantry 1, a seat 2, a lifting frame 3, and claws 4. The gantry 1 is mounted on the upper part of the feeding port of the automated forming device for L-shaped thin-walled components. The seat 2 is slidably mounted on the gantry 1. The lifting frame 3 is mounted on the gantry 1 via the seat 2. Drive cylinders 5 are mounted on both sides of the lifting frame 3. The telescopic rods of the drive cylinders 5 are connected to the middle of the claws 4. The two claws 4 are hinged to the lifting frame 3.
[0029] This utility model discloses an automated unloading device for L-shaped thin-walled components. A drive cylinder 5 drives a telescopic rod to rotate, which is mounted on a lifting frame 3. This allows for rapid grabbing of the forming component and low mold at the discharge port of the automated forming device for L-shaped thin-walled components. Then, the lifting frame 3 lifts and moves the forming component and low mold upwards. The movement of the base 2 on the frame drives the lifting frame 3 and the forming component and low mold to move in the X direction. This device is convenient and quick to use, with a simple overall structure and low cost. It effectively improves the efficiency of unloading molds and forming components and reduces manual labor intensity.
[0030] Specifically, the lifting frame 3 of this utility model includes a base 31 and an X-shaped unit 32. The unit 32 is made up of multiple units that are hinged to each other to ensure its lifting and retraction height. One end of the unit 32 is hinged to the base 31, and the other end of the unit 32 is hinged to the frame 2. A winch 21 is installed on the frame 2, and the other end of the wire rope 22 on the winch 21 is connected to the base 31.
[0031] In use, the winch 21 drives the wire rope 22 to retract, thereby raising the height of the seat 2 in the Y-axis direction to achieve the lifting and lowering of the claw 4, while the retraction of the unit 32 can buffer its extension and retraction.
[0032] The unit 32 of this utility model includes a first rod 321 and a second rod 322, the first rod 321 and the second rod 322 are hinged at the middle, the top of the first rod 321 is connected to the top of the second rod 322 of the adjacent unit 32, and the top of the second rod 322 is connected to the top of the first unit 32 of the adjacent unit 32.
[0033] Since the top and bottom of the unit 32 are hinged to the base 31 and the frame 2 respectively, when the base 31 is pulled by the wire rope 22, it will compress the bottom of the unit 32, thereby causing the first rod 321 and the second rod 322 to rotate relative to each other, so as to change its extension length.
[0034] Preferably, there are two units 32 in this invention, which are respectively arranged on both sides of the winch 21 to ensure the stability of the movement of the base 31.
[0035] The base 31 of this utility model is provided with an mounting ear plate 33. The mounting ear plate 33 is hinged to the claw 4. The claw 4 includes a connecting beam 41 and an L-shaped claw arm 42. The claw arm 42 is welded to both ends of the connecting beam 41. The claw arm 42 is hinged to the mounting ear plate 33. The telescopic rod of the drive cylinder 5 is hinged to the connecting beam 41.
[0036] Furthermore, the clamping arm 42 of this utility model is provided with an anti-slip pad 43 to ensure that when the clamping arm 42 is combined with the low mold and the forming component, it will not slip and affect the handling effect.
[0037] Finally, the method described in this application is merely a preferred embodiment and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.
Claims
1. An automated unloading device for L-shaped thin-walled components, characterized in that, The device includes a gantry, a base, a lifting frame, and grippers. The gantry is mounted on the upper part of the discharge port of the L-shaped thin-walled component automated forming device. The base is slidably mounted on the gantry. The lifting frame is mounted on the gantry via the base. Drive cylinders are installed on both sides of the lifting frame. The telescopic rods of the drive cylinders are connected to the middle of the grippers. The two grippers are hinged to the lifting frame.
2. The automated unloading device for L-shaped thin-walled components as described in claim 1, characterized in that, The lifting frame includes a base and X-shaped units, which are multiple units that are hinged to each other. One end of each unit is hinged to the base, and the other end of each unit is hinged to the frame. A winch is mounted on the frame, and the other end of the wire rope on the winch is connected to the base.
3. The automated unloading device for L-shaped thin-walled components as described in claim 2, characterized in that, The single unit includes a first rod and a second rod, which are hinged at the middle. The top of the first rod is connected to the top of the second rod of the adjacent single unit, and the top of the second rod is connected to the top of the first single unit of the adjacent single unit.
4. The automated unloading device for L-shaped thin-walled components as described in claim 2, characterized in that, The base is provided with a mounting ear plate, which is hinged to the claw.
5. The automated unloading device for L-shaped thin-walled components as described in claim 4, characterized in that, The chuck includes a connecting beam and an L-shaped chuck arm. The chuck arm is welded to both ends of the connecting beam and is hinged to the mounting lug. The telescopic rod of the drive cylinder is hinged to the connecting beam.
6. The automated unloading device for L-shaped thin-walled components as described in claim 5, characterized in that, The card arm is equipped with an anti-slip pad.
Citation Information
Patent Citations
Forming die of L-shaped thin-wall component and batch forming system thereof
CN212859830U