Multi-directional angle planetary mixer
By employing a dual-shaft design and rotary disc control in a multi-directional planetary mixer, the problem of uneven mixing of high-viscosity materials is solved, achieving mixing without dead angles and improving efficiency.
Patent Information
- Application Number
- CN202422650880.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing mixers cannot achieve 360° dispersion and mixing without dead angles when processing high-viscosity, poor-flowability materials, resulting in uneven mixing and increased power consumption.
It adopts a multi-directional planetary mixer with a dual-shaft design, alternating high-speed and low-speed mixing components, combined with a rotating disc that drives 360° rotation, each component is independently controlled, equipped with a wall scraper to remove materials adhering to the wall, and uses a vacuum pump buffer system to stabilize the pressure.
It achieves thorough dispersion and mixing of high-viscosity materials, improves mixing efficiency, reduces power consumption, and ensures uniform mixing.
Smart Images
Figure CN223507392U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of mixers, and more particularly to a multi-directional planetary mixer. Background Technology
[0002] A mixer is a mixing tool mainly used to mix building materials such as cement, sand, gravel, and various dry mortars. It is a machine with a bladed shaft that rotates in a cylinder or trough to mix various raw materials into a mixture or a mixture of suitable consistency. There are many types of mixers, including forced mixers, single-shaft mixers, twin-shaft mixers, etc. At present, mixers are widely used and play an irreplaceable role.
[0003] Currently, most dispersers and mixers on the market are stationary, unable to achieve 360° dispersion and mixing without dead angles. When the material has high viscosity and poor flowability, it cannot disperse and mix at the edges of the container, resulting in uneven dispersion and mixing. This can even lead to increased dispersion and mixing time, thus consuming more energy. Therefore, traditional dispersers and mixers struggle to achieve efficient dispersion and mixing when dealing with high-viscosity, poor-flowability materials. Utility Model Content
[0004] To address the problem of uneven dispersion and mixing when materials have high viscosity and poor flowability, which prevents proper dispersion and mixing at the container edges, this application provides a multi-directional planetary mixer.
[0005] The multi-directional planetary mixer provided in this application adopts the following technical solution:
[0006] The device includes a fixed base and a chassis. A cylinder head is mounted on the chassis. One end of the fixed base has a slot, and a movable container is disposed inside the slot. A high-speed rotating shaft is rotatably mounted on the inner side of the cylinder head. A high-speed stirring component is connected to the lower end of the high-speed rotating shaft. A low-speed rotating shaft is also rotatably mounted on the inner side of the cylinder head. A low-speed stirring component is mounted on the lower part of the low-speed rotating shaft. An installation rod is also provided on the lower part of the cylinder head. A scraper is mounted on the installation rod, and one side of the scraper is attached to the inner wall of the movable container.
[0007] By adopting the above technical solution, the dispersion and stirring rotation can be independently controlled and do not interfere with each other. At the same time, the dispersion and stirring are driven by the rotating disk to rotate 360°, which can achieve dispersion and stirring without dead angles, and perfectly solve the problem of uneven dispersion and stirring of traditional high viscosity and poor flowability materials.
[0008] Preferably, there are two high-speed stirring components, which are respectively located at the lower ends of two high-speed rotating shafts and arranged opposite each other.
[0009] By adopting the above technical solution, the high-speed rotating shaft drives the high-speed mixing component to rotate rapidly, thereby rapidly mixing the material. At the same time, the overall mixing effect can be improved by using two mixing components arranged in opposite directions.
[0010] Preferably, there are two low-speed agitators, and the two low-speed agitators and the two high-speed agitators are arranged in a staggered circular pattern.
[0011] By adopting the above technical solution, the stirring and rotating parts can be independently controlled and do not interfere with each other. At the same time, the dispersion and stirring are driven by the rotating disk to rotate in a circle, which can achieve dispersion and stirring without dead angles.
[0012] Preferably, the lower part of the mobile container is equipped with a moving wheel, which is a locking wheel. The mobile container can rotate in the opposite direction to the rotation direction of the two low-speed stirring components and the two high-speed stirring components.
[0013] By adopting the above technical solution, the overall mixing effect can be improved. At the same time, when the moving container rotates, the material adhering to the inner wall of the moving container can be scraped off by scraping the wall.
[0014] Preferably, a high-speed motor is installed inside the chassis, and the output end of the high-speed motor is connected to a synchronous belt and a high-speed rotating shaft via a connecting pulley.
[0015] By adopting the above technical solution, the high-speed motor drives the high-speed rotating shaft to rotate through the connecting wheel and the synchronous belt, and the high-speed rotating shaft drives the high-speed mixing component to rotate.
[0016] Preferably, a speed reducer is also provided inside the chassis, and the output end of the high-speed motor is connected to a low-speed rotating shaft through the speed reducer.
[0017] By adopting the above technical solution, the high-speed motor drives the low-speed rotating shaft to rotate through the reducer, and the low-speed rotating shaft drives the low-speed stirring component to rotate.
[0018] Preferably, the chassis is equipped with a vacuum pump, the vacuum pump is connected to a vacuum buffer tank via a pipe, and the vacuum buffer tank is connected to a vacuum pipe.
[0019] By adopting the above technical solution, the vacuum buffer tank can buffer the pressure fluctuations of the system, making the system work more smoothly.
[0020] In summary, this application includes at least one of the following beneficial technical effects:
[0021] 1. This application achieves dispersion and stirring by rotating independently, with each component operating independently without interference. Simultaneously, the dispersion and stirring are driven by a rotating disc to rotate 360°, further achieving dispersion and stirring without dead angles, perfectly solving the problem of uneven dispersion and stirring of traditional high-viscosity, poor-flowability materials.
[0022] 2. This application changes the dispersion from the traditional single-axis dispersion to a dual-axis dispersion, and the stirring is also changed from a single-axis to a dual-axis, increasing the turbulence zone and enabling the dispersion and stirring to fully cover the container. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of a multi-directional planetary mixer according to an embodiment of this application;
[0024] Figure 2 This is a schematic diagram illustrating the cylinder head and moving container structure, which are the main features of the embodiments of this application.
[0025] Figure 3 This is a schematic diagram illustrating the top view of the cylinder head and the moving container, which are the main embodiments of this application.
[0026] Figure 4 This is a schematic diagram illustrating the overall top view of the embodiment of this application;
[0027] Reference numerals: 1. Fixed base; 2. Chassis; 3. Vacuum buffer tank; 4. Vacuum pipeline; 5. High-speed motor; 6. Cylinder head; 7. Moving container; 8. Moving wheel; 9. High-speed rotating shaft; 10. High-speed agitator; 11. Mounting rod; 12. Wall scraper; 13. Low-speed rotating shaft; 14. Low-speed agitator; 15. Reducer; 16. Groove. Detailed Implementation
[0028] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.
[0029] This application discloses a multi-directional planetary mixer, including a fixed base 1 and a casing 2. A cylinder cover 6 is mounted on the casing 2. A slot 16 is opened at one end of the fixed base 1, and a movable container 7 is disposed inside the slot 16. A high-speed rotating shaft 9 is rotatably mounted on the inner side of the cylinder cover 6. A high-speed mixing element 10 is connected to the lower end of the high-speed rotating shaft 9. The high-speed rotating shaft 9 drives the high-speed mixing element 10 to rotate rapidly, thereby rapidly mixing the material. A low-speed rotating shaft 13 is also rotatably mounted on the inner side of the cylinder cover 6. A low-speed mixing element 14 is mounted on the lower part of the low-speed rotating shaft 13. The low-speed rotating shaft 13 drives the low-speed mixing element 14 to rotate, thereby slowly mixing the material. The lower part of the cover 6 is also provided with an installation rod 11, on which a scraper 12 is installed. One side of the scraper 12 is attached to the inner wall of the movable container 7. There are two high-speed stirring components 10, which are located at the lower ends of the two high-speed rotating shafts 9 and are arranged opposite each other. There are two low-speed stirring components 14, which are arranged in a staggered circular pattern with the two low-speed stirring components 14 and the two high-speed stirring components 10. The dispersion and stirring rotation can be independently controlled and do not interfere with each other. At the same time, the dispersion and stirring are driven by the rotating disk to rotate 360°, which can achieve dispersion and stirring without dead angles and perfectly solve the problem of uneven dispersion and stirring of traditional high-viscosity and poor flowability materials.
[0030] Please refer to Figure 1 and Figure 2 The lower part of the mobile container 7 is equipped with a moving wheel 8, which is a locking wheel. The mobile container 7 can rotate in the opposite direction to the rotation direction of the two low-speed stirring components 14 and the two high-speed stirring components 10, which can improve the overall stirring effect. At the same time, when the mobile container 7 rotates, the material adhering to the inner wall of the mobile container 7 can be scraped off by the scraper 12.
[0031] Please refer to Figure 3 and Figure 4 The casing 2 is equipped with a high-speed motor 5. The output end of the high-speed motor 5 is connected to the synchronous belt and the high-speed rotating shaft 9 through a connecting wheel. The high-speed motor 5 drives the high-speed rotating shaft 9 to rotate through the connecting wheel and the synchronous belt. The high-speed rotating shaft 9 drives the high-speed stirring component 10 to rotate. The casing 2 is also equipped with a reducer 15. The output end of the high-speed motor 5 is connected to the low-speed rotating shaft 13 through the reducer 15. The high-speed motor 5 drives the low-speed rotating shaft 13 to rotate through the reducer 15. The low-speed rotating shaft 13 drives the low-speed stirring component 14 to rotate, thereby achieving the stirring effect.
[0032] Please refer to Figure 1 The chassis 2 is equipped with a vacuum pump, which is connected to a vacuum buffer tank 3 via a pipe. The vacuum buffer tank 3 is connected to a vacuum pipe 4. The vacuum buffer tank 3 can buffer the pressure fluctuations of the system, making the system work more smoothly.
[0033] The implementation principle of a multi-directional planetary mixer according to an embodiment of this application is as follows: The movable container 7 is moved to the lower part of the cylinder cover 6 by the movable wheels 8. Then, the cylinder cover 6 moves downward. This downward movement structure is prior art and is not shown in the figure, so it will not be described in detail here. When the cylinder cover 6 moves downward, it drives the high-speed mixing component 10 and the low-speed mixing component 14 into the interior of the movable container 7. Then, the high-speed motor 5 is started. The high-speed motor 5 drives the high-speed rotating shaft 9 to rotate through the connecting wheel and the synchronous belt. The high-speed rotating shaft 9 drives the high-speed mixing component 10 to rotate. The high-speed motor 5 drives the low-speed rotating shaft 13 to rotate through the reducer 15. The low-speed rotating shaft 13 drives the low-speed stirring component 14 to rotate. During the stirring process, the moving container 7 rotates. This rotation method of the moving container 7 is the existing technology. The moving container 7 rotates in the opposite direction to the rotation direction of the two low-speed stirring components 14 and the two high-speed stirring components 10, which can improve the overall stirring effect. Through the self-rotation of dispersion and stirring, each can be independently controlled and does not interfere with each other. At the same time, dispersion and stirring are driven by the rotating disk to rotate 360°, which can achieve dispersion and stirring without dead angles and perfectly solve the problem of uneven dispersion and stirring of traditional high-viscosity and poor flowability materials.
[0034] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A multi-directional planetary mixer, characterized in that: The device includes a fixed base (1) and a housing (2). A cylinder head (6) is mounted on the housing (2). A slot (16) is opened at one end of the fixed base (1). A movable container (7) is arranged inside the slot (16). A high-speed rotating shaft (9) is rotatably mounted on the inner side of the cylinder head (6). A high-speed stirring component (10) is connected to the lower end of the high-speed rotating shaft (9). A low-speed rotating shaft (13) is also rotatably mounted on the inner side of the cylinder head (6). A low-speed stirring component (14) is installed at the lower part of the low-speed rotating shaft (13). An installation rod (11) is also provided at the lower part of the cylinder head (6). A scraper (12) is installed on the installation rod (11). One side of the scraper (12) is attached to the inner wall of the movable container (7).
2. The multi-directional planetary mixer according to claim 1, characterized in that: The number of high-speed stirring components (10) is two, and the two high-speed stirring components (10) are respectively located at the lower ends of the two high-speed rotating shafts (9) and are arranged opposite to each other.
3. A multi-directional planetary mixer according to claim 2, characterized in that: The number of low-speed stirring elements (14) is two, and the two low-speed stirring elements (14) and the two high-speed stirring elements (10) are arranged in a circumferentially staggered manner.
4. A multi-directional planetary mixer according to claim 3, characterized in that: The lower part of the mobile container (7) is equipped with a moving wheel (8), which is a locking wheel. The mobile container (7) can rotate in the opposite direction to the rotation direction of the two low-speed stirring components (14) and the two high-speed stirring components (10).
5. A multi-directional planetary mixer according to claim 4, characterized in that: The chassis (2) is equipped with a high-speed motor (5), and the output end of the high-speed motor (5) is connected to the synchronous belt and the high-speed rotating shaft (9) through a connecting wheel.
6. A multi-directional planetary mixer according to claim 5, characterized in that: The chassis (2) is also equipped with a speed reducer (15), and the output end of the high-speed motor (5) is connected to the low-speed rotating shaft (13) through the speed reducer (15).
7. A multi-directional planetary mixer according to claim 6, characterized in that: A vacuum pump is installed on the chassis (2), and the vacuum pump is connected to a vacuum buffer tank (3) through a pipe. A vacuum pipe (4) is connected to the vacuum buffer tank (3).