Label compounding machine for bottomless paper

By designing a multi-layer laminating mechanism for a backless label laminating machine, the problem that traditional devices cannot simultaneously laminate multiple layers of materials has been solved, achieving efficient lamination and improved stability.

CN223507875UActive Publication Date: 2025-11-04NEW TUMEI (TAISHAN) LABEL MATERIAL CO LTD
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Patent Information

Application Number
CN202422466167.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-11-04
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

Traditional backless label laminating machines cannot laminate multiple layers of materials simultaneously, resulting in low lamination efficiency and insufficient practicality of the equipment.

Method used

Design a laminating machine for backless labels, comprising several unwinding, tensioning, first laminating, second laminating, and rewinding mechanisms, through which multiple layers of materials are sequentially laminated, and equipped with an adhesive applicator and a dryer to improve laminating efficiency and quality.

Benefits of technology

This technology enables efficient composite of multi-layered materials, improves the composite efficiency and practicality of the device, reduces the failure rate, and enhances the composite effect and stability of the device.

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Abstract

The utility model belongs to the technical field of label production, and particularly relates to a backing-paper-free label compound machine which comprises a shell, a plurality of unwinding mechanisms, a plurality of tensioning mechanisms, a plurality of first compound mechanisms, a second compound mechanism and a winding mechanism are fixedly mounted in the shell from left to right, and a gluing mechanism is fixedly mounted in the shell. According to the device, through the multiple unwinding mechanisms, multiple materials can be placed in the device at a time, then the materials are sequentially compounded through the first compounding mechanism and the second compounding mechanism, the multiple drying devices are fixedly installed on the right side of the shell, and the multiple limiting rollers and the multiple anti-deviation rollers are rotatably installed in the shell. And the compounding efficiency and the compounding quality are improved.
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Description

Technical Field

[0001] This utility model relates to the field of label production technology, specifically to a backing paper label laminating machine. Background Technology

[0002] Backing-free labels, also known as self-adhesive labels without a backing paper, are a new type of low-carbon and environmentally friendly label. Compared to traditional self-adhesive labels, backing-free labels eliminate the backing paper, retaining only the face material and adhesive. Traditional self-adhesive labels consist of three parts: the surface substrate, the adhesive, and the backing paper. Backing-free labels, however, remove the backing paper, applying the adhesive directly to the face material, and using a special process to separate and adhere the label when needed.

[0003] When laminating backless labels with various materials (such as film, paper, etc.), it may be necessary to laminate multiple layers of different materials. Traditional backless label laminating machines cannot laminate multiple layers of materials with backless labels at the same time. To improve lamination efficiency and the practicality of the device, we propose a backless label laminating machine. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a backless label laminating machine. By using several unwinding mechanisms, the device can place multiple materials at once, and then the first laminating mechanism and the second laminating mechanism sequentially laminate the materials, thereby improving laminating efficiency and quality, enhancing the practicality of the device, and solving the problems mentioned earlier.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A backing label laminating machine includes a housing. From left to right, a plurality of unwinding mechanisms, a plurality of tensioning mechanisms, a plurality of first laminating mechanisms, a plurality of second laminating mechanisms, and a rewinding mechanism are fixedly installed inside the housing. An adhesive applicator is fixedly installed inside the housing. A plurality of dryers are fixedly installed on the right side of the housing. A plurality of limiting rollers and a plurality of anti-deviation rollers are rotatably installed inside the housing. A composite material is placed inside the housing. A plurality of mounting holes and a plurality of mating grooves are provided on the housing.

[0007] Preferably, the unwinding mechanism includes an unwinding roller, which is rotatably mounted inside the housing. A limiting arm is rotatably mounted inside the housing, with the bottom end of the limiting arm in close contact with the unwinding roller. A spring is fixedly mounted above the limiting arm, and the other end of the spring is fixedly mounted on a fixed wall inside the housing.

[0008] Preferably, the tensioning mechanism includes a tensioning motor, which is fixedly mounted on the housing. The output shaft of the tensioning motor is tensioned with first drive pulleys at both ends. Several first upper pressing rollers are rotatably mounted on the housing. The front and rear ends of the first upper pressing roller on the left side are fixedly fitted with first driven pulleys. A belt is tensioned between the first drive pulley and the first driven pulley.

[0009] Preferably, the tensioning mechanism further includes a protective cover, which is fixedly installed inside the outer shell. A plurality of first pressing rods are slidably installed on the outer shell. A first lower pressing roller is rotatably mounted on the first pressing rod. Both ends of the first pressing rod are fixedly connected to a first spring frame, and the other end of the first spring frame is fixedly connected to the outer shell.

[0010] Preferably, the first composite mechanism includes a first composite rod, which is slidably mounted on the outer shell. A first upper composite roller is rotatably mounted on the first composite rod. Second spring frames are fixedly mounted at both ends of the first composite rod. The other end of the second spring frame is fixedly connected to the outer shell. A first lower composite roller is rotatably mounted inside the outer shell.

[0011] Preferably, the second composite mechanism includes a second composite rod, which is slidably mounted on the outer shell. A second upper composite roller is rotatably mounted on the second composite rod. A third spring frame is fixedly mounted on both ends of the second composite rod. A threaded plate is fixedly connected to the outer shell. A nut is threadedly connected to the threaded plate. The bottom end of the nut is in close contact with the upper end of the third spring frame. A second lower composite roller is rotatably mounted inside the outer shell.

[0012] Preferably, the winding mechanism includes a winding roller rotatably mounted on a housing. A second driven pulley is fixedly fitted onto both the front and rear ends of the winding roller. A winding motor is fixedly mounted on the housing. A second driving pulley is fixedly fitted onto both the front and rear ends of the output shaft of the winding motor. A belt is tensioned between the second driving pulley and the second driven pulley. A second pressing rod is slidably mounted on the housing. A second upper pressing roller is rotatably mounted on the second pressing rod. A fourth spring frame is fixedly mounted at both ends of the second pressing rod. The other end of the fourth spring frame is fixedly connected to the housing. A second lower pressing roller is rotatably mounted inside the housing.

[0013] Preferably, the glue application mechanism includes a glue storage tank, which is fixedly mounted on the outer casing. The glue storage tank is fixedly connected to a glue application pipe, and the glue application pipe is fixedly connected to a plurality of glue application nozzles.

[0014] Preferably, the first spring frame, the second spring frame, the third spring frame, and the fourth spring frame are provided with a plurality of springs.

[0015] Preferably, a plurality of heat sinks are fixedly mounted on the outer surface of the winding motor.

[0016] Beneficial effects

[0017] This invention provides a backing paper-less label laminating machine. Compared with the prior art, it has the following advantages:

[0018] 1. This is a laminating machine for labels without backing paper. It can simultaneously place multiple different materials through several unwinding mechanisms, and then laminate them sequentially by the first laminating mechanism and the second laminating mechanism. This not only improves laminating efficiency and quality, but also enhances practicality.

[0019] 2. This type of laminating machine for backless labels can provide tension for various materials through a tensioning structure, ensuring that the materials are in a tensioned state inside the device, improving the lamination effect of the materials, and also reducing the failure rate.

[0020] 3. This type of label laminating machine without backing paper uses an anti-offset roller to prevent material position deviation. The anti-offset roller is designed with a high center and low sides to achieve this function, reducing the failure rate and improving the stability of the device. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the present invention;

[0023] Figure 3 A schematic diagram of the main body of this utility model without its outer shell;

[0024] Figure 4 This is a schematic diagram of the unwinding mechanism of this utility model;

[0025] Figure 5 This is a schematic diagram of the tensioning mechanism of this utility model;

[0026] Figure 6 This is a schematic diagram of the first composite mechanism of this utility model;

[0027] Figure 7 This is a schematic diagram of the second composite mechanism of this utility model;

[0028] Figure 8 This is a schematic diagram of the winding mechanism of this utility model;

[0029] Figure 9 This is a schematic diagram of the adhesive application mechanism of this utility model.

[0030] In the diagram: 1. Outer shell; 2. Unwinding mechanism; 3. Tensioning mechanism; 4. First composite mechanism; 5. Second composite mechanism; 6. Rewinding mechanism; 7. Unwinding roller; 8. Tensioning motor; 9. First driving pulley; 10. First driven pulley; 11. First pressure rod; 12. First upper pressure roller; 13. First lower pressure roller; 14. First spring frame; 15. Winding limit arm; 16. Anti-deviation roller; 17. First lower composite roller; 18. First composite rod; 19. First upper composite roller; 20. Second spring frame; 21. Limiting roller; 22. Glue storage tank; 23. Glue application pipe; 24. Glue application nozzle; 25. Second lower composite roller; 26. Second composite rod; 27. Second upper composite roller; 28. Threaded plate; 29. ​​Nut; 30. Take-up roller; 31. Take-up motor; 32. Second driven pulley; 33. Second driving pulley; 34. Second lower pressure roller; 35. Second pressure rod; 36. Second upper pressure roller; 37. Dryer; 38. Glue application mechanism; 39. Protective cover; 40. Third spring frame; 41. Fourth spring frame; 42. Composite material. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-9 This utility model provides a technical solution: a backing paper label laminating machine, including a shell 1, inside which a plurality of unwinding mechanisms 2, a plurality of tensioning mechanisms 3, a plurality of first laminating mechanisms 4, a plurality of second laminating mechanisms 5, and a winding mechanism 6 are fixedly installed from left to right; inside the shell 1, a glue coating mechanism 38 is fixedly installed; on the right side of the shell 1, a plurality of dryers 37 are fixedly installed; inside the shell 1, a plurality of limiting rollers 21 and a plurality of anti-deviation rollers 16 are rotatably installed; inside the shell 1, a composite material 42 is placed; and the shell 1 has a plurality of mounting holes and a plurality of mating grooves.

[0033] In use, the bonding pressure of the second bonding mechanism 5 is first adjusted according to the thickness and properties of the material to be bonded. Then, the tensioning mechanism 3 slowly pulls the material out from the unwinding mechanism 2 while providing tension. The material then moves forward under the drive of the winding mechanism 6. After reaching the first bonding mechanism 4, the material is bonded for the first time. Under the pull of the winding mechanism 6, the material reaches the second bonding mechanism 5, where the material is bonded for the second time. After drying by the dryer 37, the bonding mechanism 6 finally winds up the bonded material for subsequent use. The limiting roller 21 can limit the position of the material, facilitating processing operations, while the anti-deviation roller 16 can prevent the material from shifting left or right, reducing the failure rate and improving the stability of the device.

[0034] The unwinding mechanism 2 includes an unwinding roller 7, which is rotatably mounted inside the housing 1. A limiting arm 15 is rotatably mounted inside the housing 1. The bottom end of the limiting arm 15 is in close contact with the unwinding roller 7, and a spring is fixedly mounted above the limiting arm 15. The other end of the spring is fixedly mounted on a fixed wall inside the housing 1. The limiting arm 15 can restrict the material inside the unwinding roller 7, preventing the material from scattering outside the unwinding roller 7 when it is pulled, thus preventing malfunctions.

[0035] The tensioning mechanism 3 includes a tensioning motor 8, which is fixedly mounted on the outer casing 1. A first drive pulley 9 is tensioned and sleeved at both ends of the output shaft of the tensioning motor 8. Several first upper pressure rollers 12 are rotatably mounted on the outer casing 1. First driven pulleys 10 are fixedly sleeved at both ends of the left-side first upper pressure roller 12. A belt is tensioned and sleeved between the first drive pulley 9 and the first driven pulley 10. The tensioning mechanism 3 also includes a protective cover 39, which is fixedly mounted inside the outer casing 1. Several first pressure rods 11 are slidably mounted on the outer casing 1. A first lower pressure roller 13 is rotatably sleeved on each first pressure rod 11. First spring frames 14 are fixedly connected to both ends of each first pressure rod 11, and the other end of each first spring frame 14 is fixedly connected to the outer casing 1.

[0036] During operation, the output shaft of the tensioning motor 8 drives the first driving pulley 9 to rotate. Under the action of the belt, the first driven pulley 10 also starts to rotate. Then, the first upper pressure roller 12 on the left side starts to rotate, thereby driving the material forward. The first lower pressure roller 13, under the action of the first spring frame 14, squeezes the material against the first upper pressure roller 12, thereby pulling the material into the tensioning mechanism 3 and providing tension force to the material. The protective cover 39 can prevent the material entering the tensioning mechanism 3 from getting stuck in the components inside the device.

[0037] The first composite mechanism 4 includes a first composite rod 18, which is slidably mounted on the outer casing 1. A first upper composite roller 19 is rotatably mounted on the first composite rod 18. Second spring frames 20 are fixedly mounted at both ends of the first composite rod 18, and the other end of the second spring frames 20 is fixedly connected to the outer casing 1. A first lower composite roller 17 is rotatably mounted inside the outer casing 1. Under the action of the second spring frames 20, the first lower composite roller 17 squeezes the material towards the first upper composite roller 19, enhancing the composite effect.

[0038] The second composite mechanism 5 includes a second composite rod 26, which is slidably mounted on the outer casing 1. A second upper composite roller 27 is rotatably mounted on the second composite rod 26. Third spring frames 40 are fixedly mounted at both ends of the second composite rod 26. A threaded plate 28 is fixedly connected to the outer casing 1, and a nut 29 is threaded onto the threaded plate 28. The bottom end of the nut 29 is in close contact with the upper end of the third spring frame 40. A second lower composite roller 25 is rotatably mounted inside the outer casing 1. In use, the elasticity of the third spring frame 40 is adjusted according to the thickness and properties of the composite material. The elasticity is adjusted by rotating the nut 29 to press the third spring frame 40 downwards. Under the action of the third spring frame 40, the second lower composite roller 17 presses the material against the second upper composite roller 27, which not only enhances the composite effect but also improves the practicality of the device.

[0039] The winding mechanism 6 includes a winding roller 30, which is rotatably mounted on the outer casing 1. The front and rear ends of the winding roller 30 are fixedly fitted with second driven pulleys 32. A winding motor 31 is fixedly mounted on the outer casing 1. The output shaft of the winding motor 31 is fixedly fitted with second driving pulleys 33 at both ends. A belt is tensioned between the second driving pulleys 33 and the second driven pulleys 32. A second pressing rod 35 is slidably mounted on the outer casing 1. A second upper pressing roller 36 is rotatably mounted on the second pressing rod 35. A fourth spring frame 41 is fixedly mounted at both ends of the second pressing rod 35. The other end of the fourth spring frame 41 is fixedly connected to the outer casing 1. A second lower pressing roller 34 is rotatably mounted inside the outer casing 1. In use, the output shaft of the winding motor 31 drives the second drive pulley 33 to rotate. Under the action of the belt, the second driven pulley 32 also starts to rotate. Then the winding roller 30 starts to rotate, thereby driving the entire material to move forward. Under the action of the fourth spring frame 42, the second upper pressure roller 36 squeezes the material against the second lower pressure roller 34, providing tension to the material and improving the winding effect.

[0040] The glue application mechanism 38 includes a glue storage tank 22, which is fixedly installed on the outer shell 1. The glue storage tank 22 is fixedly connected to a glue application pipe 23, and the glue application pipe 23 is fixedly connected to a plurality of glue application nozzles 24.

[0041] Several springs are installed inside the first spring frame 14, the second spring frame 20, the third spring frame 40, and the fourth spring frame 41.

[0042] Several heat sinks are fixedly installed on the outer surface of the winding motor 31, which can improve the heat dissipation performance of the winding motor 31.

[0043] Working principle: In use, the composite pressure of the second composite mechanism 5 is first adjusted according to the thickness and properties of the material to be composited. This function is achieved by rotating the nut 29 to compress the third spring frame 40. Then, the tensioning motor 8 is turned on, and the output shaft of the tensioning motor 8 drives the first driving pulley 9 to rotate. Under the action of the belt, the first driven pulley 10 also starts to rotate. Then, the first upper pressure roller 12 on the left side starts to rotate, thereby pulling the material from the unwinding mechanism 2 into the interior of the tensioning mechanism 3. The first lower pressure roller 13, under the action of the first spring frame 14, squeezes the material against the first upper pressure roller 12 to provide tension for the material. The protective cover 39 can prevent the material entering the tensioning mechanism 3 from getting stuck in the components inside the device.

[0044] Then, the take-up motor 31 is turned on. The output shaft of the take-up motor 31 drives the second drive pulley 33 to rotate. Under the action of the belt, the second driven pulley 32 also starts to rotate. Then the take-up roller 30 starts to rotate, thereby driving the entire material to move forward. Under the action of the fourth spring frame 42, the second upper pressure roller 36 squeezes the material against the second lower pressure roller 34, providing tension to the material and improving the winding effect.

[0045] Driven by the winding motor 31, the material moves forward to the first composite mechanism 4, where it begins to be composited for the first time. The first lower composite roller 17, under the action of the second spring frame 20, squeezes the material against the first upper composite roller 19, enhancing the composite effect. Then, the material moves to the second composite mechanism 5, where it begins to be composited for the second time. After drying by the dryer 37, the composited material is finally wound up by the winding mechanism 6 for subsequent use.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A backingless label laminating machine, comprising a housing (1), characterized in that: The outer shell (1) is fixedly installed from left to right with several unwinding mechanisms (2), several tensioning mechanisms (3), several first composite mechanisms (4), several second composite mechanisms (5), and a winding mechanism (6). The outer shell (1) is fixedly installed with a gluing mechanism (38). The outer shell (1) is fixedly installed with several dryers (37) on the right side. The outer shell (1) is rotatably installed with several limiting rollers (21) and several anti-deviation rollers (16). The outer shell (1) is filled with a composite material (42). The outer shell (1) is provided with several mounting holes and several mating grooves.

2. The backingless label laminating machine according to claim 1, characterized in that: The unwinding mechanism (2) includes an unwinding roller (7), which is rotatably installed inside the housing (1). A limiting arm (15) is rotatably installed inside the housing (1). The bottom end of the limiting arm (15) is in close contact with the unwinding roller (7). A spring is fixedly installed above the limiting arm (15), and the other end of the spring is fixedly installed on the fixed wall inside the housing (1).

3. A backingless label laminating machine according to claim 2, characterized in that: The tensioning mechanism (3) includes a tensioning motor (8), which is fixedly installed on the outer shell (1). The output shaft of the tensioning motor (8) is tensioned with first drive pulleys (9) at both ends. Several first upper pressure rollers (12) are rotatably installed on the outer shell (1). The front and rear ends of the first upper pressure roller (12) on the left side are fixedly fitted with first driven pulleys (10). A belt is tensioned between the first drive pulley (9) and the first driven pulley (10).

4. A backingless label laminating machine according to claim 3, characterized in that: The tensioning mechanism (3) also includes a protective cover (39), which is fixedly installed inside the outer shell (1). A plurality of first pressing rods (11) are slidably installed on the outer shell (1). A first lower pressing roller (13) is rotatably mounted on the first pressing rod (11). A first spring frame (14) is fixedly connected to both ends of the first pressing rod (11). The other end of the first spring frame (14) is fixedly connected to the outer shell (1).

5. A backingless label laminating machine according to claim 4, characterized in that: The first composite mechanism (4) includes a first composite rod (18), which is slidably mounted on the outer shell (1). A first upper composite roller (19) is rotatably mounted on the first composite rod (18). A second spring frame (20) is fixedly mounted on both ends of the first composite rod (18). The other end of the second spring frame (20) is fixedly connected to the outer shell (1). A first lower composite roller (17) is rotatably mounted inside the outer shell (1).

6. A backingless label laminating machine according to claim 5, characterized in that: The second composite mechanism (5) includes a second composite rod (26), which is slidably mounted on the outer shell (1). A second upper composite roller (27) is rotatably mounted on the second composite rod (26). A third spring frame (40) is fixedly mounted on both ends of the second composite rod (26). A threaded plate (28) is fixedly connected to the outer shell (1). A nut (29) is threadedly connected to the threaded plate (28). The bottom end of the nut (29) is in close contact with the upper end of the third spring frame (40). A second lower composite roller (25) is rotatably mounted inside the outer shell (1).

7. A backingless label laminating machine according to claim 5, characterized in that: The winding mechanism (6) includes a winding roller (30), which is rotatably mounted on the outer shell (1). The front and rear ends of the winding roller (30) are fixedly fitted with second driven pulleys (32). The outer shell (1) is fixedly mounted with a winding motor (31). The output shaft of the winding motor (31) is fixedly fitted with second driving pulleys (33) at both ends. A belt is tensioned between the second driving pulley (33) and the second driven pulley (32). The outer shell (1) is slidably mounted with a second pressing rod (35). The second pressing rod (35) is rotatably mounted with a second upper pressing roller (36). The two ends of the second pressing rod (35) are fixedly mounted with a fourth spring frame (41). The other end of the fourth spring frame (41) is fixedly connected to the outer shell (1). The outer shell (1) is rotatably mounted with a second lower pressing roller (34).

8. A backingless label laminating machine according to claim 5, characterized in that: The glue application mechanism (38) includes a glue storage tank (22), which is fixedly installed on the outer shell (1). The glue storage tank (22) is fixedly connected to a glue application pipe (23), and the glue application pipe (23) is fixedly connected to a plurality of glue application nozzles (24).

9. A backingless label laminating machine according to claim 5, characterized in that: The first spring frame (14), the second spring frame (20), the third spring frame (40), and the fourth spring frame (41) are provided with several springs.

10. A backingless label laminating machine according to claim 7, characterized in that: Several heat sinks are fixedly installed on the outer surface of the winding motor (31).