Non-woven fabric dressing disinfecting and packaging all-in-one machine

By using a transparent conveyor belt and UV disinfection device in the non-woven dressing disinfection and packaging machine, the problem of low efficiency in traditional disinfection methods has been solved, achieving efficient, all-round disinfection and convenient operation.

CN223508585UActive Publication Date: 2025-11-04GUIZHOU JUNJIANG IND CO LTD
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Patent Information

Application Number
CN202423025960.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-04
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Traditional methods for sterilizing nonwoven dressings require a long time and manual intervention, resulting in low production efficiency.

Method used

It adopts a transparent conveyor belt and a UV disinfection device. The upper and lower light boxes are installed on the transparent conveyor belt, which are symmetrically arranged on both sides of the conveyor belt. There are UV lamps evenly spaced inside. Combined with the servo motor to control the speed of the conveyor belt, the inclined packaging collection bucket collects and guides the packaging box, and the base mounting frame provides support.

Benefits of technology

It achieves efficient, all-round, and uniform disinfection of non-woven dressings, ensuring thorough disinfection without any blind spots, and improves the automation level and ease of operation of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dressing production equipment, in particular to a non-woven fabric dressing disinfecting and packaging all-in-one machine which comprises a transparent conveying belt and a base, the transparent conveying belt is used for conveying non-woven fabric dressings, four sets of vertical frames are installed on the top face of the base, and a UV disinfecting device is installed on the transparent conveying belt. According to the non-woven fabric dressing conveying device, non-woven fabric dressings can be stably conveyed through the arranged transparent conveying belt, and smooth proceeding of the whole process is guaranteed; a UV disinfection device, an upper lamp box and a lower lamp box are symmetrically arranged on the upper side and the lower side of a feeding part of a transparent conveying belt, and a plurality of UV lamp tubes which are uniformly arranged at equal intervals are arranged in the UV disinfection device, the upper lamp box and the lower lamp box, so that the non-woven fabric dressings can be comprehensively and uniformly disinfected in the conveying process, germs are effectively killed, and the sanitary quality of the dressings is guaranteed; the packaging and collecting hopper which is obliquely arranged is installed at the discharging end of the transparent conveying belt, the disinfected non-woven fabric dressings can be smoothly collected and guided into the packaging box, and follow-up arrangement and storage are facilitated.
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Description

Technical Field

[0001] This utility model relates to the technical field of dressing production equipment, specifically a non-woven dressing disinfection and packaging integrated machine. Background Technology

[0002] Nonwoven dressings are increasingly widely used in the medical field and many other areas with high hygiene requirements. Their excellent breathability and flexibility make them an important material for wound care and protection. However, nonwoven dressings must undergo strict sterilization before use to ensure their safety and effectiveness. This makes nonwoven dressing sterilization technology a critical link, attracting much attention and urgently needing continuous optimization and improvement. Traditional nonwoven dressing sterilization methods may employ chemical disinfectants or physical sterilization methods, such as steam sterilization. Traditional steam methods often require long sterilization times and manual intervention, such as the preparation of chemical disinfectants, and the loading and unloading of dressings, resulting in low production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an integrated machine for disinfecting and packaging non-woven dressings, in order to solve the problem mentioned in the background art that the disinfection of existing non-woven dressings often requires a long disinfection time.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] The non-woven dressing disinfection and packaging integrated machine includes a transparent conveyor belt for conveying non-woven dressings and a base. Four sets of uprights are installed on the top surface of the base. A UV disinfection device is installed on the transparent conveyor belt. An inclined packaging collection hopper is installed at the discharge end of the transparent conveyor belt. A packaging box for holding non-woven dressings is installed at the discharge end of the packaging collection hopper.

[0006] The UV disinfection device includes an upper light box, a lower light box, and a fixing crossbar for fixing the upper and lower light boxes. Several UV lamps are evenly and equidistantly arranged inside the upper and lower light boxes. The upper and lower light boxes are symmetrically arranged on the upper and lower sides of the feeding section of the transparent conveyor belt.

[0007] Preferably, drive rollers are installed at both ends of the transparent conveyor belt, and the two ends of the drive rollers are connected to the upright frame by bearings.

[0008] Preferably, a servo motor is coaxially mounted at the end of one set of transmission rollers, and the servo motor is fixedly mounted on the outer wall of one of the uprights.

[0009] Preferably, the two ends of the fixed crossbar are connected to the outer walls of the two sets of uprights, respectively.

[0010] Preferably, the width of the upper and lower light boxes is greater than the width of the transparent conveyor belt, and the length of the UV lamp tube is the same as the width of the transparent conveyor belt.

[0011] Preferably, the top surface of the base is fitted with a height-adjustable seat for placing the packing box.

[0012] Preferably, the base is equipped with a lifting cylinder for adjusting the height of the adjustable seat.

[0013] Compared with existing technologies, the beneficial effects of this utility model are:

[0014] 1. This integrated non-woven dressing disinfection and packaging machine utilizes a transparent conveyor belt to smoothly transport non-woven dressings, ensuring a smooth process. Its UV disinfection device, with upper and lower light boxes symmetrically positioned on the upper and lower sides of the conveyor belt's feeding section, contains several evenly spaced UV lamps, allowing the non-woven dressings to receive comprehensive and uniform disinfection during transport, effectively killing germs and ensuring the dressing's hygienic quality. An inclined packaging and collection hopper installed at the conveyor belt's outlet smoothly collects and guides the disinfected non-woven dressings into the packaging box for easy subsequent handling and storage. Four sets of uprights on the top of the base provide stable support for the entire device, ensuring stability during operation. Therefore, this integrated machine functions efficiently, stably, and hygienically in the disinfection and packaging of non-woven dressings.

[0015] 2. In this non-woven dressing disinfection and packaging machine, the width of the upper and lower light boxes is greater than the width of the transparent conveyor belt, and the length of the UV lamp tube is the same as the width of the transparent conveyor belt, so that the UV light can fully cover the non-woven dressing on the transparent conveyor belt, ensuring a comprehensive and thorough disinfection effect.

[0016] 3. In this non-woven dressing disinfection and packaging integrated machine, the top surface of the base is equipped with a height-adjustable seat for placing packaging boxes. The base is also equipped with a lifting cylinder for adjusting the height of the height-adjustable seat, so that the height of the packaging boxes can be flexibly adjusted according to actual needs, making it convenient for operators to pick up and put down packaging boxes and improving the operational convenience of the production line. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are explained in detail together with the embodiments of the present invention, but do not constitute a limitation thereof.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the transparent conveyor belt of this utility model;

[0020] Figure 3 This is a cross-sectional structural diagram of the base of this utility model;

[0021] 10. Transparent conveyor belt; 11. Drive roller;

[0022] 20. Frame; 21. Bearing;

[0023] 30. Base; 31. Adjustable seat; 32. Lifting cylinder;

[0024] 40. UV disinfection device; 41. Fixed crossbar; 42. Upper light box; 43. Lower light box; 44. UV lamp tube;

[0025] 50. Packaging and collection bins;

[0026] 60. Packaging boxes;

[0027] 70. Non-woven dressings. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be understood that the terms "center", "vertical", "horizontal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of this utility model and to simplify the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Non-woven dressing disinfection and packaging integrated machine, such as Figures 1-3As shown, the system includes a transparent conveyor belt 10 for conveying nonwoven dressing 70 and a base 30. Four sets of uprights 20 are mounted on the top surface of the base 30. A UV sterilization device 40 is mounted on the transparent conveyor belt 10. An inclined packaging and collection hopper 50 is installed at the discharge end of the transparent conveyor belt 10, and a packaging box 60 for holding the nonwoven dressing 70 is installed at the discharge end of the packaging and collection hopper 50. The UV sterilization device 40 includes an upper light box 42, a lower light box 43, and a fixing crossbar 41 for fixing the upper light box 42 and the lower light box 43. Several evenly spaced UV lamps 44 are installed inside both the upper light box 42 and the lower light box 43. The upper light box 42 and the lower light box 43 are symmetrically arranged on the upper and lower sides of the feeding section of the transparent conveyor belt 10. The transparent conveyor belt 10 ensures the smooth transport of the nonwoven dressing 70, guaranteeing the complete sterilization process. The smooth operation of the process is ensured by the installation of a UV disinfection device 40, with the upper light box 42 and lower light box 43 symmetrically placed on the upper and lower sides of the feeding section of the transparent conveyor belt 10. Each device contains several UV lamps 44 arranged evenly and at equal intervals, allowing the non-woven dressing 70 to be disinfected in all directions and evenly during the conveying process, effectively killing germs and ensuring the hygienic quality of the dressing. The inclined packaging and collection hopper 50 is installed at the discharge end of the transparent conveyor belt 10, which can smoothly collect the disinfected non-woven dressing 70 and guide it into the packaging box 60 for subsequent sorting and storage. The four sets of uprights 20 installed on the top surface of the base 30 provide stable support for the entire device, ensuring the stability of the equipment during operation. Thus, the integrated machine can play a role efficiently, stably, and hygienically in the disinfection and packaging of non-woven dressings.

[0031] Furthermore, drive rollers 11 are installed at both ends of the transparent conveyor belt 10. The two ends of the drive rollers 11 are connected to the upright frame 20 through bearings 21, so that the transparent conveyor belt 10 can operate smoothly and continuously, ensuring the smooth conveying of the non-woven fabric dressing 70.

[0032] Specifically, a servo motor is coaxially mounted at the end of one of the drive rollers 11. The servo motor is fixedly mounted on the outer wall of one of the uprights 20 to achieve precise control of the operating speed of the transparent conveyor belt 10 and improve the automation level of the production line.

[0033] The two ends of the fixed crossbar 41 are respectively connected to the outer walls of the two sets of uprights 20 to ensure the stable installation of the UV disinfection device 40, so that the UV lamp tube 44 can accurately aim at the non-woven dressing 70 on the transparent conveyor belt 10 for disinfection.

[0034] It is worth noting that the width of the upper light box 42 and the lower light box 43 is greater than the width of the transparent conveyor belt 10, and the length of the UV lamp tube 44 is the same as the width of the transparent conveyor belt 10, so that the UV light can fully cover the non-woven dressing 70 on the transparent conveyor belt 10, ensuring a comprehensive and thorough disinfection effect.

[0035] In addition, the top surface of the base 30 is fitted with a height-adjustable seat 31 for placing the packaging box 60. The base 30 is fitted with a lifting cylinder 32 for adjusting the height of the height-adjustable seat 31, so that the height of the packaging box 60 can be flexibly adjusted according to actual needs, making it easier for operators to pick up and put down the packaging box 60 and improving the operational convenience of the production line.

[0036] Working principle of this non-woven dressing disinfection and packaging integrated machine:

[0037] First, place the nonwoven dressing 70 to be processed at the starting end of the transparent conveyor belt 10; ensure that the nonwoven dressing is neatly arranged so that subsequent processes can proceed smoothly;

[0038] After the equipment is started, the transparent conveyor belt 10 starts to operate, slowly conveying the non-woven dressing 70 forward. During the conveying process, the UV disinfection device 40, which is symmetrically arranged on the upper and lower sides of the feeding section of the transparent conveyor belt 10, starts to work. Among them, several UV lamps 44 arranged evenly and equidistantly in the upper lamp box 42 and the lower lamp box 43 emit ultraviolet rays to perform a comprehensive and uniform disinfection operation on the non-woven dressing 70 being conveyed.

[0039] After being disinfected by the UV disinfection device 40, the non-woven dressing 70 continues to move forward with the transparent conveyor belt 10 until it reaches the discharge end of the transparent conveyor belt 10.

[0040] At the discharge end, the non-woven dressing 70 slides down the inclined packaging collection hopper 50 and is eventually collected into the packaging box 60, completing the entire disinfection and packaging process.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A nonwoven dressing sterilization and packaging integrated machine, comprising a transparent conveyor belt (10) for conveying nonwoven dressings (70) and a base (30), characterized in that: The base (30) has four sets of uprights (20) installed on its top surface. The transparent conveyor belt (10) is equipped with a UV disinfection device (40). The discharge end of the transparent conveyor belt (10) is equipped with an inclined packaging and collection hopper (50). The discharge end of the packaging and collection hopper (50) is equipped with a packaging box (60) for holding non-woven dressings (70). The UV disinfection device (40) includes an upper light box (42), a lower light box (43), and a fixing crossbar (41) for fixing the upper light box (42) and the lower light box (43). The upper light box (42) and the lower light box (43) are each equipped with a number of UV lamp tubes (44) arranged evenly and at equal intervals. The upper light box (42) and the lower light box (43) are symmetrically arranged on the upper and lower sides of the feeding part of the transparent conveyor belt (10).

2. The nonwoven dressing disinfection and packaging integrated machine according to claim 1, characterized in that: The transparent conveyor belt (10) is equipped with drive rollers (11) at both ends, and the two ends of the drive rollers (11) are connected to the upright frame (20) by bearings (21).

3. The nonwoven dressing disinfection and packaging integrated machine according to claim 2, characterized in that: One of the sets of transmission rollers (11) has a servo motor coaxially mounted at the end, and the servo motor is fixedly mounted on the outer wall of one of the uprights (20).

4. The nonwoven dressing disinfection and packaging integrated machine according to claim 1, characterized in that: The two ends of the fixed crossbar (41) are respectively connected to the outer walls of the two sets of uprights (20).

5. The nonwoven dressing disinfection and packaging integrated machine according to claim 1, characterized in that: The width of the upper light box (42) and the lower light box (43) is greater than the width of the transparent conveyor belt (10), and the length of the UV lamp tube (44) is the same as the width of the transparent conveyor belt (10).

6. The nonwoven dressing disinfection and packaging integrated machine according to claim 1, characterized in that: The top surface of the base (30) is fitted with a height-adjustable seat (31) for placing the packing box (60).

7. The nonwoven dressing disinfection and packaging integrated machine according to claim 6, characterized in that: The base (30) is equipped with a lifting cylinder (32) for adjusting the height of the liftable seat (31).