Smooth rolling device for seamless embroidery wall cloth production

Abstract

The utility model relates to the technical field of wall cloth production, and provides a seamless embroidery wall cloth production flattening and rolling device which comprises a bottom plate, two first electric telescopic rods are fixedly connected to the positions, close to the edges of the two sides, of the top of the bottom plate, and the output ends of the two first electric telescopic rods are both fixedly connected with moving plates. According to the device, firstly, the two sides of the produced wall cloth are placed between the two clamping plates respectively, then the rotary knob is manually rotated in sequence, the rotary knob drives the two-way threaded lead screw to rotate forwards, and through continuous forward rotation of the two-way threaded lead screw, the two clamping plates located on the outer surface of the two-way threaded lead screw gradually and firmly clamp the two sides of the wall cloth; at the moment, two clamping plates are limited by limiting columns, the two clamping plates are prevented from idling, and after the two sides of the wall cloth are firmly clamped, a worker turns on an external power supply of two first electric telescopic rods, so that the seamless embroidery wall cloth can be automatically leveled, and the wall cloth production leveling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of wallpaper production technology, and in particular to a flattening and winding device for seamless embroidered wallpaper production. Background Technology

[0002] Wallcovering, also known as "wall fabric," is a fabric used to cover walls. It uses cotton as a base, on which printed or embossed designs are applied. Some are made with large jacquard weaves, often featuring geometric patterns and floral designs. Embroidery is also used in wallcoverings; Lingxiu wallcoverings, renowned for inheriting the essence of Suzhou embroidery, simply stacks Chinese elements, paying close attention to details such as shape, craftsmanship, overall structure, and color coordination. It harmoniously utilizes traditional elements to create visual products that truly embody the spirit of Chinese style.

[0003] While current technology offers many advantages, its disadvantages lie in the fact that seamless embroidered wall coverings require smoothing after production. Traditional smoothing methods rely on manual processes, which are cumbersome and cannot be automated, reducing production efficiency. Furthermore, these methods cannot effectively assist workers in winding up the seamless embroidered wall coverings, requiring purely manual winding, which is time-consuming and labor-intensive, thus diminishing the practicality of smoothing and winding devices for seamless embroidered wall covering production. Utility Model Content

[0004] The purpose of this invention is to solve the problem in the existing technology that after the seamless embroidered wall covering is produced, it needs to be flattened. The traditional flattening method is manual, which is very troublesome and cannot be automated. This reduces the flattening efficiency of the wall covering production and cannot better assist workers in rolling up the seamless embroidered wall covering. The purely manual rolling up is time-consuming and labor-intensive, which reduces the practicality of the flattening and rolling device for seamless embroidered wall covering production.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: A seamless embroidered wallcovering production flattening and winding device: comprising a base plate, two electric telescopic rods are fixedly connected to the top of the base plate near its two side edges, and a moving plate is fixedly connected to the output ends of the two electric telescopic rods. Limiting posts are fixedly connected to both sides of the inner wall of the moving plate, and bidirectional threaded screws are movably connected to both sides of the inner wall of the moving plate. A knob is movably connected to the top of the moving plate near its edge, and one side of the outer surface of the knob is fixedly connected to the top end of the bidirectional threaded screw. The outer surface of the rod is threaded with two clamping plates, which are movably fitted inside the outer surface of the limiting post. A fixing plate is fixedly connected to one side of the outer surface of the base plate, and a long rod is fixedly connected to one side of the outer surface of the fixing plate. One end of the long rod is fixedly connected to an electric telescopic rod II, and the output end of the electric telescopic rod II is fixedly connected to a hollow plate. A motor I is fixedly installed on one side of the outer surface of the hollow plate, and reciprocating threaded screws are movably connected to both sides of the inner wall of the hollow plate. A slider is threadedly connected to the outer surface of the reciprocating threaded screws, and a scraper is fixedly connected to the bottom of the slider.

[0006] In a preferred embodiment, the output end of the motor is fixedly connected to one end of a reciprocating threaded screw.

[0007] The technical effect of adopting the above-mentioned further solution is as follows: the controller starts motor one, and the output end of motor one starts to drive the reciprocating threaded screw to rotate forward. At the same time as the reciprocating threaded screw rotates forward, the slider located on the outer surface of the reciprocating threaded screw starts to move back and forth in a cycle. At the same time as the slider moves, it drives the scraper to perform reciprocating scraping work on the surface of the wallpaper. The reciprocating motion of the scraper is used to smooth the wallpaper.

[0008] In a preferred embodiment, a connecting plate is fixedly connected to one side of the outer surface of the base plate, a disc is fixedly connected to one side of the outer surface of the connecting plate, and a rotating shaft is movably connected to one side of the outer surface of the disc.

[0009] The technical effect of adopting the above-mentioned further solution is that one side of the wallpaper is initially rolled onto the outer surface of the rotating shaft.

[0010] In a preferred embodiment, a disassembly plate is threaded to one end of the rotating shaft, and a support rod is fixedly connected to the other side of the outer surface of the connecting plate. A second motor is fixedly connected to one end of the support rod, and the output end of the second motor is fixedly connected to one end of the rotating shaft.

[0011] The technical effect of adopting the above-mentioned further solution is that the disassembly plate is manually rotated, the entire disassembly plate is removed, and then the rolled-up wallpaper is removed.

[0012] In a preferred embodiment, a square plate is fixedly connected to the bottom of the base plate near its edge, and a vertical plate is fixedly connected to the top of the square plate near its edge.

[0013] The technical advantage of adopting the above-mentioned further solution is that the vertical plate facilitates the improvement of the space utilization rate of the device.

[0014] In a preferred embodiment, a plurality of springs are fixedly connected to one side of the outer surface of the vertical plate, and a plurality of telescopic columns are fixedly connected to one side of the outer surface of the vertical plate.

[0015] The technical effect of adopting the above-mentioned further solution is that multiple telescopic columns limit the movement of multiple springs.

[0016] In a preferred embodiment, one end of the plurality of telescopic columns is fixedly connected to a compression column, and the outer surface of the compression column is fixedly connected to a plurality of springs.

[0017] The technical effect of adopting the above-mentioned further solution is that the extrusion column is tightly attached to the outer edge of the wallpaper due to the elastic force of multiple springs, ensuring that each layer of wallpaper rolled on the rotating shaft is tightly attached together.

[0018] In a preferred embodiment, support legs are fixedly connected to the four corners of the bottom of the base plate.

[0019] The technical effect of adopting the above-mentioned further solution is to improve the stability of the device by using support legs.

[0020] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0021] 1. In this utility model, the two sides of the finished wallpaper are first placed between two clamping plates. Then, the knobs are manually turned in sequence. The knobs drive the bidirectional threaded screw to rotate forward. Through the continuous forward rotation of the bidirectional threaded screw, the two clamping plates located on the outer surface of the bidirectional threaded screw gradually and firmly clamp the two sides of the wallpaper. At this time, the limit post limits the two clamping plates to prevent them from rotating freely. After the two sides of the wallpaper are firmly clamped, the worker turns on the external power supply of the two electric telescopic rods and starts the two electric telescopic rods using the controller. The two electric telescopic rods initially pull the two moving plates inward respectively. At the same time as the two electric telescopic rods pull the moving plates, the wallpaper is flattened and kept taut. Then, the two electric telescopic rods are turned off. First, retract the first electric telescopic rod. Then, turn on the external power supply to the second electric telescopic rod and start it using the controller. The push rod of the second electric telescopic rod will gradually push the hollow plate to move vertically, and the bottom of the scraper will gradually contact the surface of the wallpaper. Then, turn on the external power supply to the first motor and start it using the controller. The output end of the first motor will start to drive the reciprocating threaded screw to rotate forward. At the same time as the reciprocating threaded screw rotates forward, the slider on the outer surface of the reciprocating threaded screw will start to move back and forth in a cycle. The movement of the slider will drive the scraper to perform reciprocating scraping work on the surface of the wallpaper. The reciprocating motion of the scraper will flatten the wallpaper, thereby achieving automatic flattening of seamless embroidered wallpaper and improving the flattening efficiency of wallpaper production.

[0022] 2. In this utility model, after leveling, the worker rotates the knob in the opposite direction to release the clamp on the wallpaper. Then, one side of the wallpaper is initially rolled onto the outer surface of the rotating shaft. Subsequently, the controller starts motor two, and the output end of motor two begins to drive the rotating shaft to rotate slowly, gradually rolling up the wallpaper. At the same time as rolling, the extrusion column is affected by the elastic force of multiple springs and sticks tightly to the outer edge of the wallpaper, ensuring that each layer of wallpaper rolled on the rotating shaft is tightly attached together. After rolling, the worker uses tape to stick the opening of the rolled wallpaper to prevent it from unraveling. Then, the disassembly plate is manually rotated, and the entire disassembly plate is removed. The rolled wallpaper is then removed, thus better assisting workers in rolling up seamless embroidered wallpaper without the need for purely manual rolling, saving time and effort, and improving the practicality of the flat rolling device for seamless embroidered wallpaper production. Attached Figure Description

[0023] Figure 1 A schematic diagram of the main structure of a seamless embroidered wallcovering production flattening and winding device provided by this utility model;

[0024] Figure 2 A side view of a flattening and winding device for producing seamless embroidered wallcoverings provided by this utility model;

[0025] Figure 3A bottom view of the flattening and winding device for producing seamless embroidered wallcoverings provided by this utility model;

[0026] Figure 4 This utility model provides a flattening and winding device for the production of seamless embroidered wall coverings. Figure 2 A magnified structural diagram of point A in the middle.

[0027] Legend:

[0028] 1. Base plate; 101. Electric telescopic rod one; 102. Moving plate; 103. Knob; 104. Fixing plate; 105. Long rod; 106. Electric telescopic rod two; 107. Hollow plate; 108. Motor one; 109. Scraper; 110. Clamping plate; 111. Limiting post; 112. Two-way threaded screw; 113. Reciprocating threaded screw; 114. Slider; 115. Support leg; 2. Connecting plate; 201. Motor two; 202. Support rod; 203. Rotating shaft; 204. Disassembly plate; 205. Square plate; 206. Vertical plate; 207. Telescopic column; 208. Spring; 209. Extrusion column; 210. Disc. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1, please refer to Figures 1-4This utility model provides a technical solution: a seamless embroidered wallpaper production flattening and winding device, including a base plate 1. Two electric telescopic rods 101 are fixedly connected to the top of the base plate 1 near the two side edges. The output ends of the two electric telescopic rods 101 are fixedly connected to a moving plate 102. Limiting posts 111 are fixedly connected to both sides of the inner wall of the moving plate 102. Two bidirectional threaded screws 112 are movably connected to both sides of the inner wall of the moving plate 102. A knob 103 is movably connected to the top of the moving plate 102 near the edge. One side of the outer surface of the knob 103 is fixedly connected to the top of the bidirectional threaded screw 112. Two clamping plates 110 are threadedly connected to the outer surface of the bidirectional threaded screw 112. The internal movable sleeve is fitted on the outer surface of the limiting post 111. A fixed plate 104 is fixedly connected to one side of the outer surface of the base plate 1. A long rod 105 is fixedly connected to one side of the outer surface of the fixed plate 104. An electric telescopic rod 106 is fixedly connected to one end of the long rod 105. A hollow plate 107 is fixedly connected to the output end of the electric telescopic rod 106. A motor 108 is fixedly installed on one side of the outer surface of the hollow plate 107. A reciprocating threaded screw 113 is movably connected to both sides of the inner wall of the hollow plate 107. A slider 114 is threadedly connected to the outer surface of the reciprocating threaded screw 113. A scraper 109 is fixedly connected to the bottom of the slider 114. The output end of the motor 108 is fixedly connected to one end of the reciprocating threaded screw 113.

[0031] In this embodiment, the two sides of the finished wallpaper are first placed between two clamping plates 110. Then, the knob 103 is manually rotated in sequence. The knob 103 drives the bidirectional threaded screw 112 to rotate forward. Through the continuous forward rotation of the bidirectional threaded screw 112, the two clamping plates 110 located on the outer surface of the bidirectional threaded screw 112 gradually and firmly clamp the two sides of the wallpaper. At this time, the limiting post 111 limits the two clamping plates 110 to prevent them from rotating freely. After the two sides of the wallpaper are firmly clamped, the worker turns on the external power supply of the two electric telescopic rods 101 and starts the two electric telescopic rods 101 using the controller. The two electric telescopic rods 101 begin to pull the two moving plates 102 inward respectively. While the two electric telescopic rods 101 pull the moving plates 102, the wallpaper is flattened and kept taut. Then, the two electric telescopic rods are turned off. Then, turn on the external power supply of the electric telescopic rod 106 and start the electric telescopic rod 106 using the controller. The push rod of the electric telescopic rod 106 begins to gradually push the hollow plate 107 to move vertically as a whole, and the bottom of the scraper 109 gradually contacts the surface of the wallpaper. Then, turn on the external power supply of the motor 108 and start the motor 108 using the controller. The output end of the motor 108 begins to drive the reciprocating threaded screw 113 to rotate forward. At the same time as the reciprocating threaded screw 113 rotates forward, the slider 114 located on the outer surface of the reciprocating threaded screw 113 begins to reciprocate. While the slider 114 is moving, it drives the scraper 109 to perform reciprocating scraping operations on the surface of the wallpaper. By using the reciprocating motion of the scraper 109, the wallpaper is flattened, thereby achieving automatic flattening of seamless embroidered wallpaper and improving the flattening efficiency of wallpaper production.

[0032] Example 2, as Figures 1-4 As shown, a connecting plate 2 is fixedly connected to one side of the outer surface of the base plate 1. A disc 210 is fixedly connected to one side of the outer surface of the connecting plate 2. A rotating shaft 203 is movably connected to one side of the outer surface of the disc 210. A disassembly plate 204 is threadedly connected to one end of the rotating shaft 203. A support rod 202 is fixedly connected to the other side of the outer surface of the connecting plate 2. A motor 201 is fixedly connected to one end of the support rod 202. The output end of the motor 201 is fixedly connected to one end of the rotating shaft 203. A square plate 205 is fixedly connected to the bottom of the base plate 1 near the edge. A vertical plate 206 is fixedly connected to the top of the square plate 205 near the edge. Multiple springs 208 are fixedly connected to one side of the outer surface of the vertical plate 206. Multiple telescopic columns 207 are fixedly connected to one side of the outer surface of the vertical plate 206. A pressing column 209 is fixedly connected to one end of the multiple telescopic columns 207. Multiple springs 208 are fixedly connected to the outer surface of the pressing column 209. Support legs 115 are fixedly connected to the four corners of the bottom of the base plate 1.

[0033] In this embodiment, after leveling, the worker rotates knob 103 in the opposite direction to release the clamp on the wallpaper. Then, one side of the wallpaper is initially rolled onto the outer surface of the rotating shaft 203. Subsequently, the controller starts motor 201, and the output end of motor 201 begins to drive the rotating shaft 203 to rotate slowly, gradually rolling up the wallpaper. While rolling, the extrusion column 209 is affected by the elastic force of multiple springs 208 and sticks tightly to the outer edge of the wallpaper, ensuring that each layer of wallpaper rolled on the rotating shaft 203 is tightly stuck together. After rolling, the worker uses tape to seal the opening of the rolled wallpaper to prevent it from unraveling. Then, the disassembly plate 204 is manually rotated, and the disassembly plate 204 is removed as a whole. The rolled wallpaper is then removed, thus better assisting the worker in rolling up the seamless embroidered wallpaper without the need for purely manual rolling, saving time and effort and improving the practicality of the flat rolling device for seamless embroidered wallpaper production.

[0034] Working Principle: In use, first place both sides of the finished wallpaper between the two clamping plates 110. Then, manually rotate the knob 103. The knob 103 drives the bidirectional threaded screw 112 to rotate forward. Through the continuous forward rotation of the bidirectional threaded screw 112, the two clamping plates 110 located on the outer surface of the bidirectional threaded screw 112 gradually and firmly clamp the two sides of the wallpaper. At this time, the limiting post 111 limits the two clamping plates 110 to prevent them from rotating freely. After the two sides of the wallpaper are firmly clamped, the operator turns on the external power supply of the two electric telescopic rods 101 and starts the two electric telescopic rods 101 using the controller. The two electric telescopic rods 101 begin to pull the two moving plates 102 inwards respectively. Simultaneously, the wallpaper is flattened and kept taut. Then, the two electric telescopic rods 101 are turned off. Next, the external power supply to the second electric telescopic rod 106 is turned on, and the controller starts the second electric telescopic rod 106. The push rod of the second electric telescopic rod 106 gradually pushes the hollow plate 107 to move vertically, causing the bottom of the scraper 109 to gradually contact the surface of the wallpaper. Then, the external power supply to the first motor 108 is turned on, and the controller starts the first motor 108. The output end of the first motor 108 begins to drive the reciprocating threaded screw. 113 rotates forward. Simultaneously, the slider 114 on the outer surface of the reciprocating screw 113 begins to reciprocate. The slider 114 drives the scraper 109 to reciprocate and scrape the wallpaper surface. The reciprocating motion of the scraper 109 flattens the wallpaper, thus automatically flattening seamless embroidered wallpaper, improving the efficiency of wallpaper production. After flattening, the operator reverses the knob 103 to release the wallpaper clamp, then initially rolls one side of the wallpaper onto the outer surface of the rotating shaft 203. Subsequently, the controller starts motor 201, and the output of motor 201... The end starts to drive the rotating shaft 203 to rotate slowly, gradually rolling up the wallpaper. While rolling, the extrusion column 209 is affected by the elastic force of multiple springs 208 and sticks tightly to the outside of the wallpaper, ensuring that each layer of wallpaper rolled on the rotating shaft 203 is tightly stuck together. After the roll is completed, the workers use tape to stick the opening of the rolled wallpaper to prevent it from unraveling. Then, the disassembly plate 204 is manually rotated and the entire disassembly plate 204 is removed. Then the rolled wallpaper is removed, which can better assist workers in rolling up seamless embroidered wallpaper without the need for purely manual rolling, saving time and effort and improving the practicality of the flat rolling device for seamless embroidered wallpaper production.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A seamless embroidered wallcovering production flattening and winding device, comprising a base plate (1), characterized in that: Two electric telescopic rods (101) are fixedly connected to the top of the base plate (1) near the two side edges. The output ends of the two electric telescopic rods (101) are fixedly connected to a moving plate (102). Limiting posts (111) are fixedly connected to both sides of the inner wall of the moving plate (102). Two bidirectional threaded screws (112) are movably connected to both sides of the inner wall of the moving plate (102). A knob (103) is movably connected to the top of the moving plate (102) near the edge. One side of the outer surface of the knob (103) is fixedly connected to the top of the bidirectional threaded screw (112). Two clamping plates (110) are threadedly connected to the outer surface of the bidirectional threaded screw (112). The two clamping plates (110) are movably fitted inside. On the outer surface of the limiting post (111), a fixing plate (104) is fixedly connected to one side of the outer surface of the base plate (1), a long rod (105) is fixedly connected to one side of the outer surface of the fixing plate (104), an electric telescopic rod II (106) is fixedly connected to one end of the long rod (105), a hollow plate (107) is fixedly connected to the output end of the electric telescopic rod II (106), a motor I (108) is fixedly installed on one side of the outer surface of the hollow plate (107), a reciprocating threaded screw (113) is movably connected to both sides of the inner wall of the hollow plate (107), a slider (114) is threadedly connected to the outer surface of the reciprocating threaded screw (113), and a scraper (109) is fixedly connected to the bottom of the slider (114).

2. The seamless embroidered wallcovering production flattening and winding device according to claim 1, characterized in that: The output end of the motor (108) is fixedly connected to one end of the reciprocating threaded screw (113).

3. The seamless embroidered wallcovering production flattening and winding device according to claim 1, characterized in that: A connecting plate (2) is fixedly connected to one side of the outer surface of the base plate (1), a disc (210) is fixedly connected to one side of the outer surface of the connecting plate (2), and a rotating shaft (203) is movably connected to one side of the outer surface of the disc (210).

4. The seamless embroidered wallcovering production flattening and winding device according to claim 3, characterized in that: One end of the rotating shaft (203) is threadedly connected to a disassembly plate (204), and the other side of the outer surface of the connecting plate (2) is fixedly connected to a support rod (202). One end of the support rod (202) is fixedly connected to a second motor (201), and the output end of the second motor (201) is fixedly connected to one end of the rotating shaft (203).

5. The seamless embroidered wallcovering production flattening and winding device according to claim 1, characterized in that: A square plate (205) is fixedly connected to the bottom of the base plate (1) near the edge, and a vertical plate (206) is fixedly connected to the top of the square plate (205) near the edge.

6. The seamless embroidered wallcovering production flattening and winding device according to claim 5, characterized in that: Multiple springs (208) are fixedly connected to one side of the outer surface of the vertical plate (206), and multiple telescopic columns (207) are fixedly connected to one side of the outer surface of the vertical plate (206).

7. A seamless embroidered wallcovering production flattening and winding device according to claim 6, characterized in that: One end of each of the multiple telescopic columns (207) is fixedly connected to a compression column (209), and the outer surface of the compression column (209) is fixedly connected to multiple springs (208).

8. The seamless embroidered wallcovering production flattening and winding device according to claim 1, characterized in that: Support legs (115) are fixedly connected to the four corners of the bottom of the base plate (1).

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