Novel concrete vibrating device
By designing a new type of concrete vibration device that includes vibration and fixing mechanisms, the problems of difficult cleaning of the vibrator rod and device instability have been solved, achieving uniform compaction of concrete and stability of the device, thus improving the vibration effect and service life.
Patent Information
- Application Number
- CN202422924159.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing concrete vibration devices cannot effectively clean the vibrator rods after vibration work is completed, resulting in concrete drying and affecting subsequent use. Furthermore, the device lacks stability during vibration.
A novel concrete vibration device was designed, comprising a vibration mechanism and a fixing mechanism. The vibration mechanism uses a vibrator, a vibrating hose, and a vibrating rod to vibrate the concrete. After completion, the vibrating rod is cleaned by a water reservoir and a nozzle. The fixing mechanism ensures the stability of the device through a cylinder and a support block.
It achieves uniform compaction of concrete during the vibration process, improves concrete quality and ease of cleaning the vibrator, extends the service life of the device, and enhances the stability and safety of the vibration device.
Smart Images

Figure CN223510622U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concrete vibration technology, specifically a novel concrete vibration device. Background Technology
[0002] Concrete vibration is a fundamental procedure in civil engineering, referring to the operation of vibrating and compacting the concrete mixture after it has been poured into the casting chamber. The main purpose of concrete vibration is to compact the concrete through vibration, removing air and water bubbles to achieve higher density, thereby enhancing the concrete's compressive strength and durability, and improving the quality of concrete components. Currently, most existing vibration devices require workers to manually hold the vibrator, which not only increases labor costs but also affects the efficiency and quality of vibration. Furthermore, it is impossible to clean the vibrator after vibration, impacting subsequent use.
[0003] According to the description of a new type of concrete vibration device published on the patent website (authorization announcement number: CN216341014U), the new type of concrete vibration device includes "base plate, lifting unit, vibration unit, etc." to realize vibration work.
[0004] Regarding the above description, the applicant believes the following issues exist:
[0005] This new type of concrete vibrating device utilizes a base plate, lifting unit, and vibrating unit to perform vibration work. During use, the device uses a vibrating rod for vibration. Concrete adheres to the surface of the vibrating rod during the vibration process. When the vibration work is completed, the device cannot clean the adhered concrete. If it is not cleaned in time, the concrete will dry and harden, making subsequent cleaning troublesome and laborious, and affecting the subsequent vibration effect. Therefore, this device needs to be improved. Utility Model Content
[0006] The purpose of this invention is to provide a novel concrete vibration device to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a novel concrete vibration device, comprising a vibration device body, a vibration mechanism provided on the top of the vibration device body, a handrail fixedly connected to the right side of the vibration device body, a caster wheel fixedly connected to the bottom of the vibration device body, and a fixing mechanism provided on the top of the vibration device body.
[0008] The vibration mechanism includes a vibration component and a limiting component. The vibration component is disposed on the top of the vibration device body, and the limiting component is disposed on the left side of the vibration component.
[0009] The vibratory assembly includes a support frame, which is fixedly connected to the top of the vibratory device body. A first cylinder is fixedly connected to the top of the support frame, and a movable plate is fixedly connected to the bottom of the first cylinder. The movable plate is slidably connected to the inner side of the support frame. A support platform is fixedly connected to the bottom of the movable plate, and a mounting frame is fixedly connected to the top of the support platform. A vibrator is fixedly connected to the inner side of the mounting frame, and a vibrating hose is fixedly connected to the left side of the vibrator. A vibrating rod is fixedly connected to the bottom of the vibrating hose. A limit post is fixedly connected to the bottom of the support platform. A connecting frame is fixedly connected to the left side of the support frame, and a water reservoir is fixedly connected to the right side of the connecting frame. The water reservoir is fixedly connected to the inner side of the vibratory device body, and a nozzle is fixedly connected to the inner side of the water reservoir. A delivery pipe is fixedly connected to the right side of the water reservoir, and a water tank is fixedly connected to the rear side of the delivery pipe. The water tank is fixedly connected to the top of the vibratory device body, and a high-pressure pump is fixedly connected to the periphery of the delivery pipe. The high-pressure pump is fixedly connected to the top of the vibratory device body.
[0010] Preferably, the inner side of the load-bearing frame is provided with a sliding groove, the movable plate is slidably connected in the sliding groove, and the vibrating hose is fixedly connected inside the movable plate, so that the movable plate can move more stably under the action of the sliding groove.
[0011] Preferably, the bottom of the limiting column is provided with a rubber pad, and the bottom of the limiting column is in contact with the top of the vibrating device body, so that the load-bearing platform can be prevented from moving to the bottom and colliding with the conveying pipe under the action of the limiting column.
[0012] Preferably, the limiting component includes a concave frame, which is fixedly connected to the left side of the load-bearing frame. A first electric telescopic rod is fixedly connected to the left side of the concave frame, and a first locking block is fixedly connected to the right side of the first electric telescopic rod. A second electric telescopic rod is fixedly connected to the left side of the concave frame, and a second locking block is fixedly connected to the right side of the second electric telescopic rod.
[0013] Preferably, the inner sides of the first and second locking blocks are both arc-shaped, and the first and second locking blocks are slidably connected to the periphery of the vibrator, so as to fix the vibrator under the action of the first and second locking blocks.
[0014] Preferably, the fixing mechanism includes a second cylinder, which is fixedly connected to the top of the vibrating device body, and a rectangular plate is fixedly connected to the bottom of the second cylinder, and a support block is fixedly connected to the bottom of the rectangular plate.
[0015] Preferably, the support block is rectangular and made of wear-resistant material, which facilitates the limiting function of the caster wheel under the action of the support block.
[0016] Compared with the prior art, this utility model provides a novel concrete vibration device, which has the following beneficial effects:
[0017] 1. This novel concrete vibration device, through its vibration mechanism, can vibrate concrete when vibration is required. The vibrator, vibrating hose, and vibrating rod work together to vibrate the concrete. During vibration, the first cylinder, moving plate, and load-bearing platform move the vibrator, vibrating hose, and vibrating rod as a whole, allowing for more even vibration and ensuring the effective removal of voids and air from the concrete. This improves the density and strength of the concrete, guaranteeing its quality. After vibration, the water reservoir and nozzle clean the concrete adhering to the vibrating rod surface, reducing wear and extending its service life while ensuring the effectiveness of subsequent vibration work. Furthermore, during cleaning, the first electric telescopic rod, first locking block, second electric telescopic rod, and second locking block limit the movement of the vibrating rod, preventing shaking and ensuring a smooth cleaning process.
[0018] 2. This new type of concrete vibrating device, through its fixed mechanism, allows the support block to move under the action of the second cylinder and rectangular plate when the vibrating device body stops vibrating and is stationary. This movement of the support block, in contact with the ground, limits the movement of the casters, preventing external factors from affecting the stability of the vibrating device body. The limiting mechanism improves the stability and safety of the vibrating device body. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 This is a schematic diagram of the vibratory compaction mechanism.
[0022] Figure 3 This is a schematic diagram of the vibratory compaction assembly structure;
[0023] Figure 4 This is a schematic diagram of the inner structure of the load-bearing frame;
[0024] Figure 5 This is a schematic diagram of the right side structure of the connecting frame;
[0025] Figure 6This is a schematic diagram of the limit component structure;
[0026] Figure 7 This is a schematic diagram of the fixed mechanism.
[0027] In the diagram: 1. Vibration device body; 2. Vibration mechanism; 3. Handrail; 4. Casters; 5. Fixing mechanism; 21. Vibration assembly; 22. Limiting assembly; 211. Support frame; 212. Moving plate; 213. First cylinder; 214. Connecting frame; 215. Support platform; 216. Mounting frame; 217. Vibrator; 218. Vibration hose; 219. Vibrating rod; 2191. Limiting post; 2192. Water reservoir; 2193. Nozzle; 2194. Delivery pipe; 2195. High-pressure pump; 2196. Water tank; 221. Concave frame; 222. First electric telescopic rod; 223. First locking block; 224. Second electric telescopic rod; 225. Second locking block; 51. Second cylinder; 52. Rectangular plate; 53. Support block. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0030] This utility model provides the following technical solution:
[0031] Example 1
[0032] Please see Figure 1-7This utility model provides a technical solution: a novel concrete vibration device, including a vibration device body 1, a vibration mechanism 2 provided on the top of the vibration device body 1, a handrail 3 fixedly connected to the right side of the vibration device body 1, a caster wheel 4 fixedly connected to the bottom of the vibration device body 1, a fixing mechanism 5 provided on the top of the vibration device body 1, the vibration mechanism 2 including a vibration component 21 and a limiting component 22, the vibration component 21 being provided on the top of the vibration device body 1, and the limiting component 22 being provided on the left side of the vibration component 21;
[0033] The vibratory assembly 21 includes a support frame 211, which is fixedly connected to the top of the vibratory device body 1. A first cylinder 213 is fixedly connected to the top of the support frame 211, and a movable plate 212 is fixedly connected to the bottom of the first cylinder 213. The movable plate 212 is slidably connected to the inner side of the support frame 211. A support platform 215 is fixedly connected to the bottom of the movable plate 212, and a mounting frame 216 is fixedly connected to the top of the support platform 215. A vibrator 217 is fixedly connected to the inner side of the mounting frame 216, and a vibrating hose 218 is fixedly connected to the left side of the vibrator 217. A vibrating rod 219 is fixedly connected to the bottom of the vibrating hose 218. The support platform 215... A limiting post 2191 is fixedly connected to the bottom. A connecting frame 214 is fixedly connected to the left side of the load-bearing frame 211. A water storage device 2192 is fixedly connected to the right side of the connecting frame 214. The water storage device 2192 is fixedly connected to the inside of the vibrating device body 1. A nozzle 2193 is fixedly connected to the inside of the water storage device 2192. A delivery pipe 2194 is fixedly connected to the right side of the water storage device 2192. A water tank 2196 is fixedly connected to the rear side of the delivery pipe 2194. The water tank 2196 is fixedly connected to the top of the vibrating device body 1. A high-pressure pump 2195 is fixedly connected to the outside of the delivery pipe 2194. The high-pressure pump 2195 is fixedly connected to the top of the vibrating device body 1.
[0034] The inner side of the load-bearing frame 211 is provided with a sliding groove, the movable plate 212 is slidably connected in the sliding groove, and the vibrating hose 218 is fixedly connected inside the movable plate 212, so that the movable plate 212 can move more stably under the action of the sliding groove. The bottom of the limiting column 2191 is provided with a rubber pad, and the bottom of the limiting column 2191 is in contact with the top of the vibrating device body 1, so that the load-bearing platform 215 can be prevented from moving to the bottom and colliding with the conveying pipe 2194 under the action of the limiting column 2191.
[0035] Please see Figure 1-7This utility model provides a technical solution: the limiting component 22 includes a concave frame 221, which is fixedly connected to the left side of the load-bearing frame 211. A first electric telescopic rod 222 is fixedly connected to the left side of the concave frame 221, and a first locking block 223 is fixedly connected to the right side of the first electric telescopic rod 222. A second electric telescopic rod 224 is fixedly connected to the left side of the concave frame 221, and a second locking block 225 is fixedly connected to the right side of the second electric telescopic rod 224. The inner sides of the first locking block 223 and the second locking block 225 are both arc-shaped, and the first locking block 223 and the second locking block 225 are slidably connected to the periphery of the vibrator 219, so as to fix the vibrator 219 under the action of the first locking block 223 and the second locking block 225.
[0036] Example 2
[0037] Please see Figure 1-7 Furthermore, based on Embodiment 1, the fixing mechanism 5 includes a second cylinder 51, which is fixedly connected to the top of the vibrating device body 1. A rectangular plate 52 is fixedly connected to the bottom of the second cylinder 51, and a support block 53 is fixedly connected to the bottom of the rectangular plate 52. The support block 53 is rectangular and made of wear-resistant material, which facilitates the limiting effect on the caster wheel 4 under the action of the support block 53.
[0038] In actual operation, when this device is used and concrete needs to be vibrated, push the handle 3. With the help of the casters 4, move the vibrating device body 1 to the location where the concrete needs to be vibrated. Once the movement is complete, the vibrator 217 drives the vibrating hose 218 to work, providing vibration force to the vibrating rod 219. Simultaneously, according to the needs of on-site vibration, the first cylinder 213 moves the moving plate 212 and the support platform 215, thereby driving the vibrator 217, the vibrating hose 218, and the vibrating rod 219. 9. The entire unit is moved so that the vibrator 219 is inside the concrete, and the concrete can be vibrated. During the vibration process, the height of the vibrator 219 can also be adjusted under the action of the first cylinder 213 to ensure that the voids and air in the concrete are effectively eliminated, thereby improving the density and strength of the concrete and ensuring the quality of the concrete. When the support platform 215 moves to the bottom, the limit column 2191 can limit the support platform 215 to avoid collision with the conveying pipe 2194 when the support platform 215 moves to the bottom.
[0039] When vibration is complete, the vibrating device body 1 is moved to a position where wastewater can be recycled. The first cylinder 213 drives the vibrating rod 219 to move, so that the vibrating rod 219 is inside the nozzle 2193. At the same time, the first electric telescopic rod 222 and the second electric telescopic rod 224 drive the first locking block 223 and the second locking block 225 to move respectively, so that the first locking block 223 and the second locking block 225 are slidably connected to the periphery of the vibrating rod 219, so that the vibrating rod 219 is in a stable state. When the fixing is completed, the high-pressure pump 2195 can transport the water in the water tank 2196 to the water storage tank 2192 through the delivery pipe 2194, and spray it out through the nozzle 2193 to clean the concrete attached to the periphery of the vibrating rod 219.
[0040] When the vibratory compaction device body 1 stops vibrating and is stationary, the second cylinder 51 drives the rectangular plate 52 and the support block 53 to move, so that the support block 53 contacts the ground, which can limit the movement of the caster wheel 4 and prevent the caster wheel 4 from moving due to external factors, thus affecting the stability of the vibratory compaction device body 1.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A novel concrete vibrating device, comprising a vibrating device body (1), characterized in that: The vibrating device body (1) is provided with a vibrating mechanism (2) at the top, a handrail (3) is fixedly connected to the right side of the vibrating device body (1), a caster wheel (4) is fixedly connected to the bottom of the vibrating device body (1), and a fixing mechanism (5) is provided at the top of the vibrating device body (1). The vibration mechanism (2) includes a vibration component (21) and a limiting component (22). The vibration component (21) is located on the top of the vibration device body (1), and the limiting component (22) is located on the left side of the vibration component (21). The vibratory assembly (21) includes a load-bearing frame (211), which is fixedly connected to the top of the vibratory device body (1). A first cylinder (213) is fixedly connected to the top of the load-bearing frame (211), and a movable plate (212) is fixedly connected to the bottom of the first cylinder (213). The movable plate (212) is slidably connected to the inner side of the load-bearing frame (211). A load-bearing platform (215) is fixedly connected to the bottom of the movable plate (212). An installation frame (216) is fixedly connected to the top of the load-bearing platform (215). A vibrator (217) is fixedly connected to the inner side of the installation frame (216). A vibrating hose (218) is fixedly connected to the left side of the vibrator (217). A vibrating rod (219) is fixedly connected to the bottom of the vibrating hose (218). A limit post (2191) is fixedly connected to the bottom of the load-bearing platform (215). A connecting frame (214) is fixedly connected to the left side of the load-bearing frame (211), and a water storage device (2192) is fixedly connected to the right side of the connecting frame (214). The water storage device (2192) is fixedly connected to the inside of the vibrating device body (1). A nozzle (2193) is fixedly connected to the inside of the water storage device (2192). A conveying pipe (2194) is fixedly connected to the right side of the water storage device (2192). A water tank (2196) is fixedly connected to the rear side of the conveying pipe (2194). The water tank (2196) is fixedly connected to the top of the vibrating device body (1). A high-pressure pump (2195) is fixedly connected to the periphery of the conveying pipe (2194). The high-pressure pump (2195) is fixedly connected to the top of the vibrating device body (1).
2. The novel concrete vibrating device according to claim 1, characterized in that: The inner side of the load-bearing frame (211) is provided with a sliding groove, the movable plate (212) is slidably connected in the sliding groove, and the vibrating hose (218) is fixedly connected inside the movable plate (212).
3. The novel concrete vibrating device according to claim 1, characterized in that: The bottom of the limiting post (2191) is provided with a rubber pad, and the bottom of the limiting post (2191) is in contact with the top of the vibrating device body (1).
4. The novel concrete vibrating device according to claim 1, characterized in that: The limiting component (22) includes a concave frame (221), which is fixedly connected to the left side of the load-bearing frame (211). A first electric telescopic rod (222) is fixedly connected to the left side of the concave frame (221), and a first locking block (223) is fixedly connected to the right side of the first electric telescopic rod (222). A second electric telescopic rod (224) is fixedly connected to the left side of the concave frame (221), and a second locking block (225) is fixedly connected to the right side of the second electric telescopic rod (224).
5. A novel concrete vibrating device according to claim 4, characterized in that: The inner sides of the first card block (223) and the second card block (225) are both arc-shaped, and the first card block (223) and the second card block (225) are slidably connected to the periphery of the vibrating rod (219).
6. A novel concrete vibrating device according to claim 1, characterized in that: The fixing mechanism (5) includes a second cylinder (51), which is fixedly connected to the top of the vibrating device body (1). A rectangular plate (52) is fixedly connected to the bottom of the second cylinder (51), and a support block (53) is fixedly connected to the bottom of the rectangular plate (52).
7. A novel concrete vibrating device according to claim 6, characterized in that: The support block (53) is rectangular and made of wear-resistant material.
Citation Information
Patent Citations
Novel concrete vibrating device
CN216341014U