Tunnel kiln car

By designing multi-layered brick masonry staggered tunnel kiln cars, the problems of kiln cars scraping against the kiln wall and brick jamming were solved, reducing the entry of quartz sand, reducing brick consumption in kiln cars, extending the life of kiln cars, and improving operational stability.

CN223512483UActive Publication Date: 2025-11-04GONGYI TONGDA ZHONGYUAN REFRACTORY TECH +1
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Patent Information

Application Number
CN202422937545.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-04
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing kiln car's carrying platform is prone to scraping against the kiln wall when entering the kiln due to the presence of quartz sand in the brick joints. This poses a risk of bricks getting stuck in the kiln wall gaps, and the kiln car consumes a lot of bricks, requiring frequent maintenance.

Method used

Design a tunnel kiln car that uses a multi-layered brick masonry structure to form a support platform, with adjacent brick masonry layers staggered to increase the brick size and reduce the number of brick joints. The third and fourth layers of brick masonry are integrated with the kiln wall, and the second, third, and fourth layers of brick masonry are staggered to facilitate the splicing of the kiln car. A track wheel assembly ensures that the kiln car moves within the tunnel kiln.

Benefits of technology

It effectively reduces the amount of quartz sand entering the kiln car brick joints, prevents the kiln car from rubbing against the kiln wall, avoids the kiln car bricks getting stuck in the kiln wall gaps, reduces the consumption of kiln car bricks, reduces the frequency of maintenance, reduces the impact of heat on the kiln car frame, and extends the life of the kiln car.

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    Figure CN223512483U_ABST
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Abstract

The utility model relates to the technical field of kiln cars, in particular to a tunnel kiln car which comprises a kiln car frame, a rail wheel assembly is arranged at the bottom of the kiln car frame, and a first layer of brick masonry, a second layer of brick masonry, a third layer of brick masonry, a fourth layer of brick masonry, a fifth layer of brick masonry and a sixth layer of brick masonry are sequentially arranged on the top of the kiln car frame from bottom to top. The width of the sixth layer of brick masonry is smaller than that of the fifth layer of brick masonry, and the width of the third layer of brick masonry and the width of the fourth layer of brick masonry are larger than that of the second layer of brick masonry and that of the fifth layer of brick masonry. The second-layer brick masonry and the third-layer brick masonry are arranged in a staggered manner, the fourth-layer brick masonry and the fifth-layer brick masonry are arranged in a staggered manner, one end of the third-layer brick masonry and one end of the fourth-layer brick masonry form a convex part, and a gap between one end of the second-layer brick masonry and one end of the fifth-layer brick masonry forms a concave part. According to the utility model, the kiln car can be effectively prevented from rubbing the kiln wall when entering the kiln, so that kiln car bricks are prevented from being clamped in a gap between the kiln car and the kiln wall.
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Description

Technical Field

[0001] This utility model relates to the field of kiln car technology, specifically to a tunnel kiln car. Background Technology

[0002] Kiln cars are the equipment that carries brick or tile blanks for firing inside a tunnel kiln. They are also the most important auxiliary equipment of a tunnel kiln. The design and manufacture of kiln cars depend not only on the structure of the kiln itself and the materials used, but also on the quality and output of the fired products, the pressure balance inside the kiln, and the lifespan of the kiln cars themselves. Therefore, paying attention to the structural design and manufacturing of kiln cars is of utmost importance to ensuring the normal operation of the kiln.

[0003] In existing technologies, the support platform of a kiln car is usually constructed from multiple smaller kiln car bricks. The brick joints on the support platform are numerous, and as the kiln car is used, quartz sand can easily enter the brick joints of the support platform, causing the gaps to widen. This results in the kiln car becoming larger, and when the kiln car enters the kiln for firing, it may scrape against the kiln wall. There is a risk that the kiln car bricks may get stuck in the gaps between the kiln car and the kiln wall, leading to the kiln car collapsing and causing equipment accidents. At the same time, the kiln car bricks in tunnel kilns require frequent maintenance, resulting in a large consumption of kiln car bricks. Summary of the Invention

[0004] This invention addresses the problem in existing technologies where quartz sand enters the brick joints of the kiln car's support platform, causing the kiln car to easily scrape against the kiln wall when entering the kiln. The invention provides a tunnel kiln car whose support platform is constructed of multiple layers of brick masonry. The bricks of adjacent masonry layers are staggered, and the brick size is increased to reduce the number of brick joints. This effectively reduces the amount of quartz sand entering the kiln car's support platform, preventing scraping against the kiln wall when the kiln car enters the kiln, and thus preventing the kiln car bricks from getting stuck in the gap between the kiln car and the kiln wall.

[0005] To achieve the above objectives, the technical solution of this utility model is: a tunnel kiln car, including a kiln car frame, a track wheel assembly at the bottom of the kiln car frame, and a first layer of brick masonry, a second layer of brick masonry, a third layer of brick masonry, a fourth layer of brick masonry, a fifth layer of brick masonry, and a sixth layer of brick masonry arranged sequentially from bottom to top on the top of the kiln car frame. The track wheel assembly enables the kiln car to move within the tunnel kiln, and the first, second, third, fourth, fifth, and sixth layers of brick masonry constitute the carrying platform of the kiln car.

[0006] The width of the sixth layer of brickwork is less than that of the fifth layer of brickwork, while the widths of the third and fourth layers of brickwork are greater than those of the second and fifth layers. This is to prevent quartz sand from entering the brick joints of the sixth and fifth layers of brickwork, which would increase the width of the sixth and fifth layers of brickwork and cause them to rub against the tunnel kiln wall. At the same time, it ensures that the sides of the third and fourth layers of brickwork match the kiln troughs on the tunnel kiln wall.

[0007] The second and third brick masonry layers are staggered, as are the fourth and fifth brick masonry layers. One end of the third and fourth brick masonry layers forms a protrusion, and the gap between one end of the second and fifth brick masonry layers forms a depression. Through the action of the protrusions and depressions, the kiln cars can be spliced ​​together, reducing the heat entering under the kiln cars and preventing the heat from affecting the kiln car frame.

[0008] Furthermore, the number of track wheel assemblies is two. Each track wheel assembly includes a fixed shaft and track wheels. The fixed shaft is fixedly connected to the kiln car frame, and the track wheels are rotatably mounted on both ends of the fixed shaft. The kiln car frame serves to install the brickwork and track wheel assemblies, and the track wheels prevent the kiln car from moving in the tunnel kiln.

[0009] Furthermore, the first layer of brickwork includes a first layer of brick body one, a first layer of brick body two, and a first layer of brick body three. Two sets of the first layer of brick body one are arranged vertically side by side on the top of the kiln car frame. The first layer of brick body two and the first layer of brick body three are arranged vertically side by side on the outer side of the two sets of the first layer of brick body one, respectively. The first layer of brick body two is arranged vertically side by side on the outer side of the first layer of brick body three. Two sets of the first layer of brick body one are arranged side by side on the outer side of each of the two sets of the first layer of brick body two. The first layer of brickwork is formed by the mutual arrangement and combination of the first layer of brick body one, the first layer of brick body two, and the first layer of brick body three.

[0010] Furthermore, the second layer of brickwork includes a second layer of brick body one, a second layer of brick body two, a second layer of brick body three, and a second layer of brick body four. Multiple second layer of brick body one are spaced apart on the top of the first layer of brickwork. A second layer of brick body two is arranged between two adjacent second layer of brick body one arranged horizontally side by side. Multiple second layer of brick body three are arranged between two groups of second layer of brick body one arranged horizontally side by side. A second layer of brick body four is arranged between two adjacent second layer of brick body three. An inclined part one is provided at the end of the second layer of brick body one and the end of the second layer of brick body two. The second layer of brickwork is formed by the mutual arrangement and combination of the second layer of brick body one, the second layer of brick body two, the second layer of brick body three, and the second layer of brick body four.

[0011] Furthermore, the third layer of brickwork includes a third layer of brick body one, a third layer of brick body two, a third layer of brick body three, and a third layer of brick body four. Three sets of the third layer of brick body three are vertically arranged side-by-side on the top of the second layer of brickwork. The third layer of brick body two and the third layer of brick body four are vertically arranged side-by-side on the outer sides of two sets of the third layer of brick body three, respectively. The third layer of brick body two is also vertically arranged side-by-side on the outer side of the third layer of brick body four. The third layer of brick body one is arranged side-by-side on the outer sides of both sets of the third layer of brick body two. An inclined portion two is provided at the bottom of the third layer of brick body one, the third layer of brick body two, the third layer of brick body three, and the third layer of brick body four at one end of the third layer of brickwork. The third layer of brickwork is formed by the mutual arrangement and combination of the third layer of brick body one, the third layer of brick body two, the third layer of brick body three, and the third layer of brick body four. The inclined portion two facilitates the matching of the protrusion of one kiln car with the concave part of the other kiln car between two adjacent kiln cars.

[0012] Furthermore, the fourth layer of brickwork includes a fourth layer of brick body one, a fourth layer of brick body two, and a fourth layer of brick body three. Two sets of fourth layer of brick body one are vertically arranged side-by-side on the top of the third layer of brickwork. A fourth layer of brick body two is arranged side-by-side between the two sets of fourth layer of brick body one. Fourth layer of brick body three is vertically arranged side-by-side on the outer sides of both sets of fourth layer of brick body one. An inclined portion three is provided at the top edge of the fourth layer of brick body three. An inclined portion four is provided at the ends of the fourth layer of brick body one, fourth layer of brick body two, and fourth layer of brick body three at one end of the fourth layer of brickwork. The fourth layer of brickwork is formed by the mutual arrangement and combination of the fourth layer of brick body one, fourth layer of brick body two, and fourth layer of brick body three. The inclined portion three facilitates the interaction between the sides of the third and fourth layers of brickwork and the kiln trough on the tunnel kiln wall, thereby reducing the heat entering below the kiln car. The inclined portion four facilitates the interaction between the protrusion of one kiln car and the recess of the other kiln car in two adjacent kiln cars.

[0013] Furthermore, the fifth layer of brickwork includes multiple fifth-layer bricks arranged side by side on top of the fourth layer of brickwork. An inclined portion is provided at the bottom edge of the fifth-layer bricks at one end of the fifth-layer brickwork. The fifth layer of brickwork is formed by arranging and combining multiple fifth-layer bricks together.

[0014] Furthermore, the sixth layer of brickwork includes multiple sixth layer bricks arranged side by side on top of the fifth layer of brickwork. Among them, multiple sixth layer bricks are arranged side by side on the outer side of a group of sixth layer bricks arranged horizontally. The sixth layer of brickwork is formed by the mutual arrangement and combination of the sixth layer bricks and the sixth layer bricks.

[0015] The beneficial effects of this utility model through the above technical solution are as follows:

[0016] This utility model has a reasonable structure and good performance. The kiln car's support platform is formed by six layers of brick masonry: the first, second, third, fourth, fifth, and sixth layers. The bricks of adjacent layers are staggered, and by increasing the size of the bricks to reduce the number of brick joints, the amount of quartz sand entering the kiln car's support platform can be effectively reduced. This prevents the kiln car from becoming too large and avoids it scraping against the kiln wall when entering the kiln, thus preventing the bricks from getting stuck in the gap between the kiln car and the kiln wall, and preventing the kiln car from collapsing and causing equipment accidents. At the same time, the tunnel kiln's kiln car bricks do not require frequent maintenance, reducing the consumption of kiln car bricks.

[0017] This invention increases the width of the fourth, fifth, and sixth brick layers sequentially, allowing the sides of the third and fourth brick layers to fit into the kiln troughs on the tunnel kiln wall, thus creating a seal. This reduces heat entering under the kiln car, preventing excessive heat from affecting and damaging the kiln car frame. Simultaneously, it prevents quartz sand from entering the brick joints of the sixth and fifth brick layers, thus avoiding the increased width of the sixth and fifth brick layers and preventing them from rubbing against the tunnel kiln wall.

[0018] This utility model uses staggered arrangement of the second and third layers of brick masonry, and staggered arrangement of the fourth and fifth layers of brick masonry, so that adjacent kiln cars can be spliced ​​together through protrusions and depressions, thereby reducing the heat entering under the kiln car and avoiding the heat affecting the kiln car frame. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a tunnel kiln car according to this utility model. Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the structure of a tunnel kiln car according to this utility model. Figure 2 ;

[0021] Figure 3 This is a schematic diagram of the structure of the first layer of brick masonry in this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the second layer of brick masonry in this utility model;

[0023] Figure 5 This is a structural schematic diagram of the second layer of bricks in this utility model;

[0024] Figure 6 This is a structural schematic diagram of the second layer of bricks in this utility model;

[0025] Figure 7 This is a schematic diagram of the third layer of brick masonry in this utility model. Figure 1 ;

[0026] Figure 8 This is a schematic diagram of the third layer of brick masonry in this utility model. Figure 2 ;

[0027] Figure 9 This is a schematic diagram of the fourth layer of brick masonry in this utility model. Figure 1 ;

[0028] Figure 10 This is a schematic diagram of the fourth layer of brick masonry in this utility model. Figure 2 ;

[0029] Figure 11 This is a schematic diagram of the fourth layer of brick masonry in this utility model. Figure 3 ;

[0030] Figure 12 This is a schematic diagram of the fifth layer of brick masonry in this utility model. Figure 1 ;

[0031] Figure 13 This is a schematic diagram of the fifth layer of brick masonry in this utility model. Figure 2 ;

[0032] Figure 14 This is a structural schematic diagram of the sixth layer of brick masonry in this utility model.

[0033] In the attached diagram, the numbers are as follows: 1 is the kiln car frame, 2 is the fixed axle, 3 is the track wheel, 4 is the first layer of brickwork, 401 is the first layer of brickwork one, 402 is the first layer of brickwork two, 403 is the first layer of brickwork three, 5 is the second layer of brickwork, 501 is the second layer of brickwork one, 502 is the second layer of brickwork two, 503 is the second layer of brickwork three, 504 is the second layer of brickwork four, 505 is the inclined section one, 6 is the third layer of brickwork, 601 is the third layer of brickwork one, 602 is the third layer of brickwork two, 60 3 is the third layer of brickwork, 604 is the fourth layer of brickwork, 605 is the second inclined section, 7 is the fourth layer of brickwork, 701 is the first layer of brickwork, 702 is the second layer of brickwork, 703 is the third layer of brickwork, 704 is the third inclined section, 705 is the fourth inclined section, 8 is the fifth layer of brickwork, 801 is the fifth layer of brickwork, 802 is the fifth inclined section, 9 is the sixth layer of brickwork, 901 is the first layer of brickwork, 902 is the second layer of brickwork, 10 is the protruding section, and 11 is the recessed section. Detailed Implementation

[0034] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0035] like Figures 1 to 14As shown, a tunnel kiln car includes a kiln car frame 1, the bottom of which is provided with a track wheel assembly, and the top of the kiln car frame 1 is provided with a first layer of brick masonry 4, a second layer of brick masonry 5, a third layer of brick masonry 6, a fourth layer of brick masonry 7, a fifth layer of brick masonry 8 and a sixth layer of brick masonry 9 from bottom to top. In this embodiment, the stacked brick masonry layers 4, 5, 6, 7, 8, and 9 form the support platform of the kiln car. The width of the first brick masonry layer 4 is 1820mm and the length is 1834mm, the width of the second brick masonry layer 5 is 1779mm and the length is 1824mm, the width of the third brick masonry layer 6 is 1890mm and the length is 1820mm, the width of the fourth brick masonry layer 7 is 1890mm and the length is 1820mm, the width of the fifth brick masonry layer 8 is 1770mm and the length is 1800mm, and the width of the sixth brick masonry layer 9 is 1650mm and the length is 1655mm.

[0036] The width of the sixth layer of brickwork 9 is smaller than the width of the fifth layer of brickwork 8, while the widths of the third layer of brickwork 6 and the fourth layer of brickwork 7 are greater than the widths of the second layer of brickwork 5 and the fifth layer of brickwork 8. In this embodiment, after the kiln car enters the tunnel kiln, the sides of the third layer of brickwork 6 and the fourth layer of brickwork 7 can be inserted into the kiln slots on the kiln wall of the tunnel kiln, reducing the heat entering below the kiln car and preventing excessive heat from damaging the kiln car frame 1 and affecting the service life of the kiln car.

[0037] The second layer of brickwork 5 and the third layer of brickwork 6 are staggered, as are the fourth layer of brickwork 7 and the fifth layer of brickwork 8. One end of the third layer of brickwork 6 and the fourth layer of brickwork 7 forms a protrusion 10, and the gap between one end of the second layer of brickwork 5 and the fifth layer of brickwork 8 forms a recess 11. In this embodiment, when the kiln car enters the tunnel kiln, the protrusions 10 and recesses 11 of two adjacent kiln cars can cooperate with each other, with the protrusion 10 of one kiln car entering the recess 11 of the other kiln car.

[0038] The number of track wheel assemblies is two, each comprising a fixed shaft 2 and track wheels 3. The fixed shaft 2 is fixedly connected to the kiln car frame 1, and the track wheels 3 are rotatably mounted on both ends of the fixed shaft 2. In this embodiment, the track wheels 3 are rotatably connected to the fixed shaft 2 via bearings. A track is laid in the tunnel kiln, and the track wheels 3 are located on the track, thus facilitating the movement of the kiln car within the tunnel kiln through the cooperation of the track wheels 3 and the track.

[0039] The first layer of brickwork 4 includes a first layer of brick body 401, a second layer of brick body 402, and a third layer of brick body 403. Two sets of the first layer of brick body 401 are arranged vertically side by side on the top of the kiln car frame 1. The second layer of brick body 402 and the third layer of brick body 403 are arranged vertically side by side on the outer side of the two sets of the first layer of brick body 401, respectively. The second layer of brick body 402 is arranged vertically side by side on the outer side of the third layer of brick body 403. Two sets of the first layer of brick body 401 are arranged side by side on the outer side of both sets of the second layer of brick body 402. In this embodiment, the length and width of the first layer of bricks 401 are both 230mm, and there are six groups of first layer bricks 401, each group including eight first layer bricks 401; the width of the second layer of bricks 402 is 143mm and the length is 230mm, and there are two groups of second layer bricks 402, each group including eight first layer bricks 402; the width of the third layer of bricks 403 is 114mm and the length is 230mm, and there are eight third layer bricks 403.

[0040] The second layer of brickwork 5 includes a second layer of brick body 1 501, a second layer of brick body 2 502, a second layer of brick body 3 503, and a second layer of brick body 4 504. The top of the first layer of brickwork 4 is provided with a plurality of second layer of brick body 1 501 at intervals. A second layer of brick body 2 502 is provided between two adjacent second layer of brick body 1 501 arranged horizontally. A plurality of second layer of brick body 3 503 is provided between two groups of second layer of brick body 1 501 arranged horizontally. A second layer of brick body 4 504 is provided between two adjacent second layer of brick body 3 503. An inclined portion 1 505 is provided at the end of the second layer of brickwork 5 at one end of the second layer of brickwork 1 501 and the second layer of brick body 2 502. In this embodiment, the width of the second layer brick 501 is 517mm and the length is 532mm, and there are nine second layer bricks 501; the width of the second layer brick 502 is 114mm and the length is 265mm, and there are two second layer bricks 502 arranged horizontally between two adjacent second layer bricks 501; the width of the third layer brick 503 is 114mm and the length is 230mm, and there are seven second layer bricks 503 arranged horizontally between two groups of second layer bricks 501; the width of the fourth layer brick 504 is 114mm and the length is 169mm, and there are two second layer bricks 504; the thickness of the second layer bricks 501, 502, 3, and 4 is 142mm.

[0041] The third layer of brickwork 6 includes a third layer of brick body 1 601, a third layer of brick body 2 602, a third layer of brick body 3 603, and a third layer of brick body 4 604. The top of the second layer of brickwork 5 has three sets of the third layer of brick body 3 603 arranged vertically side by side. The outer sides of two sets of the third layer of brick body 3 603 are respectively arranged vertically side by side with the third layer of brick body 2 602 and the third layer of brick body 4 604. The outer sides of the third layer of brick body 4 604 are also arranged vertically side by side with the third layer of brick body 2 602. The outer sides of both sets of the third layer of brick body 2 602 are arranged side by side with the third layer of brick body 1 601. The bottom of the third layer of brick body 1 601, the third layer of brick body 2 602, the third layer of brick body 3 603, and the third layer of brick body 4 604 at one end of the third layer of brickwork 6 are all provided with inclined portions 2 605. In this embodiment, the width of the third layer brick 601 is 300mm and the length is 230mm, and there are two sets of the third layer brick 601; the width and length of the third layer brick 602 are both 230mm, and there are two sets of the third layer brick 602; the width and length of the third layer brick 603 are also 230mm, and there are three sets of the third layer brick 602; the width of the third layer brick 604 is 126mm and the length is 230mm; wherein, the width of the third layer brick 601 at one end of the third layer brickwork 6 is 300mm and the length is 172mm, the width of the third layer brick 602 and the third layer brick 603 are 230mm and the length is 172mm, and the width of the third layer brick 604 is 126mm and the length is 172mm. The inclined part 605 facilitates the movement of two adjacent kiln cars, with the protrusion 10 of one kiln car engaging with the recess 11 of the other kiln car.

[0042] The fourth layer of brickwork 7 includes a first layer of bricks 701, a second layer of bricks 702, and a third layer of bricks 703. Two sets of the first layer of bricks 701 are arranged vertically side by side on the top of the third layer of brickwork 6. The second layer of bricks 702 is arranged side by side between the two sets of the first layer of bricks 701. The third layer of bricks 703 is arranged vertically side by side on the outer sides of both sets of the first layer of bricks 701. An inclined portion 704 is provided at the top edge of the third layer of bricks 703. An inclined portion 705 is provided at the ends of the first layer of bricks 701, the second layer of bricks 702, and the third layer of bricks 703 at one end of the fourth layer of brickwork 7. In this embodiment, the width of the fourth layer brick 701 is 415mm and the length is 364mm. There are two sets of the fourth layer brick 701, with five bricks in each set. The width and length of the fourth layer brick 702 are both 230mm. There are eight bricks in the fourth layer brick 702. The width and length of the fourth layer brick 703 are also 415mm and 364mm. There are two sets of the fourth layer brick 703, with five bricks in each set. The thickness of the fourth layer brick 701, the fourth layer brick 702, and the fourth layer brick 703 is 76mm. Inclined section 3 704 facilitates the engagement of the sides of the third layer of brickwork 6 and the fourth layer of brickwork 7 with the kiln trough on the kiln wall of the tunnel kiln, thereby reducing the heat entering below the kiln car; inclined section 4 705 facilitates the engagement of the protrusion 10 of one kiln car with the recess 11 of the other kiln car between two adjacent kiln cars.

[0043] The fifth layer of brickwork 8 includes multiple fifth-layer bricks 801 arranged side-by-side on top of the fourth layer of brickwork 7. An inclined portion 802 is provided at the bottom edge of one end of each fifth-layer brick 801. In this embodiment, the width of each fifth-layer brick 801 is 442.5 mm, its length is 450 mm, and its thickness is 76 mm. There are sixteen fifth-layer bricks 801.

[0044] The sixth layer of brickwork 9 includes multiple sixth-layer brick bodies 901 arranged side-by-side on top of the fifth-layer brickwork 8. A group of horizontally arranged sixth-layer brick bodies 901 have multiple sixth-layer brick bodies 902 arranged side-by-side on their outer sides. In this embodiment, the width of the sixth-layer brick body 901 is 275mm, the length is 460mm, and there are eighteen sixth-layer brick bodies 901. The width and length of the sixth-layer brick bodies 902 are both 275mm, and there are six sixth-layer brick bodies 902. The thickness of both the sixth-layer brick bodies 901 and 902 is 80mm.

[0045] The working principle of this utility model is as follows: When firing brick blanks or tile blanks, the brick blanks or tile blanks to be fired are placed on top of the sixth layer of brick masonry 9. Then, through the cooperation of the track wheel 3 and the track inside the tunnel kiln, the kiln car is moved into the tunnel kiln. The sides of the third layer of brick masonry 6 and the fourth layer of brick masonry 7 are inserted into the kiln slots on the kiln wall of the tunnel kiln. After the kiln car enters the tunnel kiln, the protrusions 10 and recesses 11 of two adjacent kiln cars cooperate with each other, and the protrusion 10 of one kiln car enters the recess 11 of the other kiln car.

[0046] This utility model constructs a kiln car support platform using multi-layered brick masonry, with adjacent bricks staggered and the size of the bricks increased to reduce the number of brick joints, thereby reducing the amount of quartz sand entering the kiln car support platform. This prevents the kiln car from becoming too large, avoiding friction between the kiln car and the kiln wall when entering the kiln, and thus preventing bricks from getting stuck in the gap between the kiln car and the kiln wall.

[0047] The embodiments described above are merely preferred embodiments of the utility model and are not intended to limit the scope of the utility model. Therefore, all equivalent changes or modifications made to the technical solutions described in the scope of the utility model patent application should be included within the scope of the utility model patent application.

Claims

1. A tunnel kiln car, comprising a kiln car frame (1), characterized in that, The bottom of the kiln car frame (1) is provided with a track wheel assembly, and the top of the kiln car frame (1) is provided with a first layer of brick masonry (4), a second layer of brick masonry (5), a third layer of brick masonry (6), a fourth layer of brick masonry (7), a fifth layer of brick masonry (8) and a sixth layer of brick masonry (9) from bottom to top. The width of the sixth layer of brick masonry (9) is less than the width of the fifth layer of brick masonry (8), and the width of the third layer of brick masonry (6) and the fourth layer of brick masonry (7) is greater than the width of the second layer of brick masonry (5) and the fifth layer of brick masonry (8). The second layer of brick masonry (5) is staggered with the third layer of brick masonry (6), the fourth layer of brick masonry (7) is staggered with the fifth layer of brick masonry (8), one end of the third layer of brick masonry (6) and the fourth layer of brick masonry (7) forms a protrusion (10), and the gap between one end of the second layer of brick masonry (5) and the fifth layer of brick masonry (8) forms a depression (11).

2. A tunnel kiln car according to claim 1, characterized in that, The number of track wheel assemblies is two. The track wheel assembly includes a fixed shaft (2) and track wheels (3). The fixed shaft (2) is fixedly connected to the kiln car frame (1). The track wheels (3) are rotatably provided at both ends of the fixed shaft (2).

3. A tunnel kiln car according to claim 1, characterized in that, The first layer of brickwork (4) includes a first layer of brick body one (401), a first layer of brick body two (402) and a first layer of brick body three (403). The top of the kiln car frame (1) is vertically arranged with two sets of the first layer of brick body one (401). The outer sides of the two sets of the first layer of brick body one (401) are respectively vertically arranged with the first layer of brick body two (402) and the first layer of brick body three (403). The outer sides of the first layer of brick body three (403) are vertically arranged with the first layer of brick body two (402). The outer sides of the two sets of the first layer of brick body two (402) are both arranged with two sets of the first layer of brick body one (401).

4. A tunnel kiln car according to claim 1, characterized in that, The second layer of brick masonry (5) includes a second layer of brick body one (501), a second layer of brick body two (502), a second layer of brick body three (503) and a second layer of brick body four (504). The top of the first layer of brick masonry (4) is provided with a plurality of second layer of brick body one (501) at intervals. A second layer of brick body two (502) is provided between two adjacent second layer of brick body one (501) arranged horizontally. A plurality of second layer of brick body three (503) is provided between two groups of second layer of brick body one (501) arranged horizontally. A second layer of brick body four (504) is provided between two adjacent second layer of brick body three (503). An inclined part one (505) is provided at the ends of the second layer of brick masonry (5) and the ends of the second layer of brick body one (501) and the second layer of brick body two (502).

5. A tunnel kiln car according to claim 1, characterized in that, The third layer of brickwork (6) includes a third layer of brickwork one (601), a third layer of brickwork two (602), a third layer of brickwork three (603) and a third layer of brickwork four (604). The top of the second layer of brickwork (5) is provided with three sets of the third layer of brickwork three (603) arranged vertically side by side. The outer sides of the two sets of the third layer of brickwork three (603) are provided with the third layer of brickwork two (602) and the third layer of brickwork four (604) arranged vertically side by side. The outer side of the third layer brick body four (604) is also vertically arranged with the third layer brick body two (602), and the outer side of both sets of the third layer brick body two (602) is arranged with the third layer brick body one (601); the bottom of the third layer brick body one (601), the third layer brick body two (602), the third layer brick body three (603) and the third layer brick body four (604) at one end of the third layer brick masonry (6) is provided with the inclined part two (605).

6. A tunnel kiln car according to claim 5, characterized in that, The fourth layer of brickwork (7) includes a fourth layer of brick body one (701), a fourth layer of brick body two (702) and a fourth layer of brick body three (703). The top of the third layer of brickwork (6) is provided with two sets of the fourth layer of brick body one (701) arranged vertically side by side. The fourth layer of brick body two (702) is arranged side by side between the two sets of the fourth layer of brick body one (701). The fourth layer of brick body three (703) is arranged vertically side by side on the outer side of the two sets of the fourth layer of brick body one (701). The top edge of the fourth layer of brick body three (703) is provided with an inclined part three (704). The ends of the fourth layer of brickwork one (701), the fourth layer of brick body two (702) and the fourth layer of brick body three (703) at one end of the fourth layer of brickwork (7) are all provided with an inclined part four (705).

7. A tunnel kiln car according to claim 1, characterized in that, The fifth layer of brickwork (8) includes multiple fifth layer bricks (801) arranged side by side on top of the fourth layer of brickwork (7), and an inclined part (802) is provided at the bottom edge of the fifth layer brick (801) at one end of the fifth layer of brickwork (8).

8. A tunnel kiln car according to claim 1, characterized in that, The sixth layer of brickwork (9) includes multiple sixth layer brickworks (901) arranged side by side on top of the fifth layer of brickwork (8), and multiple sixth layer brickworks (902) are arranged side by side on the outer side of a group of sixth layer brickworks (901) arranged horizontally.