Kiln car sweeper capable of achieving multi-angle washing
By designing a kiln car cleaner that can be rinsed from multiple angles, and utilizing the drive assembly and cleaning brush assembly to achieve all-round cleaning of the kiln car frame, the problem of the single cleaning angle of the kiln car cleaner is solved, thus improving the cleaning effect and equipment efficiency.
Patent Information
- Application Number
- CN202423072809.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing kiln car cleaners have a single cleaning angle, making it difficult to thoroughly clean the complex structure of the car frame, such as edges and gaps.
Design a kiln car cleaner that can be rinsed from multiple angles. The drive component drives multiple cleaning brushes and rinsing components to achieve all-round cleaning of the kiln car frame. The drive belt and water pump distribution box are used for synchronous cleaning and efficient use of water resources.
It enables comprehensive cleaning of the kiln car frame, improves cleaning efficiency, reduces energy consumption, avoids cleaning dead spots and water waste, and extends the service life of the equipment.
Smart Images

Figure CN223512536U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cleaning equipment technical field especially relates to a kiln car sweeper of multi -angle washing. BACKGROUND
[0002] With the development of industrial automation and cleaning technology, this device will be used when the kiln car is maintained regularly, and the kiln car is often in a harsh working environment in industrial production (such as ceramic, building material industry), easy to contaminate dust, dirt, etc., need efficient, comprehensive cleaning equipment to ensure the normal operation and service life of the kiln car;
[0003] But the kiln car sweeper still has many defects in actual use, such as: the existing kiln car sweeper has single cleaning angle, and it is difficult to completely clean the complex structure (such as edges and corners, gaps) of the frame, so a kiln car sweeper capable of multi -angle washing needs to be designed. UTILITY MODEL CONTENT
[0004] To solve the above technical problems, the utility model provides a kiln car sweeper capable of multi -angle washing.
[0005] The utility model adopts the following technical scheme: a kiln car sweeper capable of multi -angle washing, including drive assembly, the drive assembly includes first motor, the output end fixed mounting of first motor has screw rod, the outer surface screw thread connection of screw rod has base, the bottom fixed mounting of base has limit stop, the limit stop sliding installation is in the inside of slide rail, the top fixed mounting of base has mounting plate, still including:
[0006] The washing assembly includes a second motor, the output end of the second motor is fixedly installed with a main drive rod, and the outer surface of the main drive rod is provided with a first cleaning brush.
[0007] The flushing assembly includes a first mounting seat, the top of the first mounting seat is fixedly installed with a flow divider box, and the top of the flow divider box is fixedly installed with a first water storage tank.
[0008] The placing rack has a plurality of drainage holes in the inside.
[0009] As a further improvement of the above scheme, the outer surface of the main drive rod is sleeved with a transmission belt away from the first cleaning brush, and the end of the transmission belt away from the main drive rod is sleeved with the outer surface of the auxiliary drive rod.
[0010] Through the above technical scheme, the transmission structure can effectively transmit the power of the main drive rod to the auxiliary drive rod, and realize the synchronous or cooperative movement between the two.
[0011] As a further improvement to the above solution, a main drive rod, a side brush, and an auxiliary drive rod are rotatably mounted inside the mounting plate. A second cleaning brush is provided on the outer surface of the auxiliary drive rod, and a side brush is rotatably mounted at the center of the transmission belt.
[0012] The above technical solution allows for the cleaning of the kiln car frame from different angles and positions using multiple cleaning brushes, increasing the comprehensiveness of the cleaning, better removing dirt from the frame, and improving the cleaning effect.
[0013] As a further improvement to the above solution, a first mounting base is sleeved on the outer surface of the first mounting base, and the first mounting base is fixedly installed on the inner wall of the mounting plate.
[0014] Through the above technical solution, this installation method can enhance the stability of the first mounting base, making it less prone to shaking or displacement during equipment operation, thereby ensuring that components related to the first mounting base (such as water pumps) can work stably.
[0015] As a further improvement to the above solution, a water pump is fixedly installed on one side of the first water storage tank, and the input end of the water pump is located inside the first water storage tank.
[0016] Through the above technical solution, the water pump can directly draw water from the first water storage tank, reducing the length of the water supply pipeline, reducing energy loss, and facilitating the overall maintenance and management of the water pump and the first water storage tank.
[0017] As a further improvement to the above solution, the output end of the water pump is located inside the diversion box, and multiple sets of flushing pipes are provided at the bottom of the diversion box.
[0018] Through the above technical solution, the water flow output by the water pump can be reasonably distributed through the diversion box, so that multiple sets of flushing pipes can evenly spray water onto the kiln car frame, achieving a comprehensive flushing of the car frame.
[0019] As a further improvement to the above solution, a collection component is fixedly installed on the inner wall of the mounting plate by mounting screws. The collection component includes a second mounting base, and a second water storage tank is fixedly installed inside the second mounting base by mounting screws.
[0020] The above technical solution involves fixing the second water storage tank in place using mounting screws. This structure can collect some of the wastewater generated during the cleaning process, avoiding water waste and also helping to maintain a clean working environment.
[0021] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0022] This invention utilizes a second motor to drive the main drive rod, which in turn drives the transmission belt. Since the transmission belt contains side brushes and an auxiliary drive rod, the first and second cleaning brushes on its surface can clean the kiln car frame on the placement rack. This allows for synchronous operation, with each component working in coordination, reducing the equipment and energy consumption required to drive each individual component, and improving the overall synergy and efficiency of the equipment. Simultaneously, the water pump draws water from the first water tank, which is then diverted through a distribution box and sprayed onto the kiln car frame surface via a flushing pipe. The first and second cleaning brushes then complete the cleaning of the kiln car frame.
[0023] This invention features a drainage hole inside the placement frame. When the rinsing pipe sprays water onto the kiln car frame, the water flows down through the drainage hole. At the same time, the second motor drives the auxiliary drive rod to rotate, and the second cleaning brush on its surface can clean the bottom of the frame. Simultaneously, the side brushes clean the frame from multiple angles, allowing for comprehensive cleaning of complex surface structures such as edges and gaps, avoiding blind spots. The drainage hole ensures that the water is drained away promptly after rinsing the frame, preventing water accumulation inside the placement frame. This not only maintains the cleaning effect but also prevents water accumulation from causing corrosion or other damage to the frame and placement frame. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the drive component structure of this utility model;
[0026] Figure 3 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0027] Figure 4 This is a schematic diagram of the flushing assembly structure of this utility model;
[0028] Figure 5 This is a schematic diagram of the flow divider structure of this utility model;
[0029] Figure 6 This is a schematic diagram of the structure of the collection component of this utility model.
[0030] Explanation of key symbols:
[0031] 1. Drive assembly; 101. First motor; 102. Threaded rod; 103. Base; 104. Limiting block; 105. Slide rail; 106. Mounting plate; 2. Washing assembly; 201. Second motor; 202. Main drive rod; 203. First cleaning brush; 204. Transmission belt; 205. Side brush; 206. Auxiliary drive rod; 207. Second cleaning brush; 3. Rinsing assembly; 301. First mounting base; 302. Diverter box; 303. First water storage tank; 304. Water pump; 305. Rinsing pipe; 4. Collection assembly; 401. Second mounting base; 402. Mounting screw; 403. Second water storage tank; 5. Placement rack; 501. Drain hole. Detailed Implementation
[0032] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0033] Example:
[0034] Please combine Figures 1-6 This embodiment of a kiln car cleaner capable of multi-angle washing includes a drive assembly 1, which includes a first motor 101. A threaded rod 102 is fixedly mounted on the output end of the first motor 101. A base 103 is threadedly connected to the outer surface of the threaded rod 102. A limiting block 104 is fixedly mounted on the bottom of the base 103 and slidably mounted inside a slide rail 105. An mounting plate 106 is fixedly mounted on the top of the base 103. The device also includes:
[0035] The washing assembly 2 includes a second motor 201. A main drive rod 202 is fixedly installed at the output end of the second motor 201. A first cleaning brush 203 is provided on the outer surface of the main drive rod 202.
[0036] The flushing assembly 3 includes a first mounting base 301, a diversion box 302 fixedly mounted on the top of the first mounting base 301, and a first water storage tank 303 fixedly mounted on the top of the diversion box 302.
[0037] The placement rack 5 has multiple sets of drainage holes 501 inside.
[0038] A transmission belt 204 is sleeved on the end of the outer surface of the main drive rod 202 away from the first cleaning brush 203, and the end of the transmission belt 204 away from the main drive rod 202 is sleeved on the outer surface of the auxiliary drive rod 206.
[0039] The main drive rod 202, the side brush 205 and the auxiliary drive rod 206 are rotatably mounted inside the mounting plate 106. The outer surface of the auxiliary drive rod 206 is provided with a second cleaning brush 207. The side brush 205 is rotatably mounted at the center of the transmission belt 204.
[0040] Driven by the second motor 201, the main drive rod 202 rotates, which in turn drives the transmission belt 204 to rotate. Since the transmission belt 204 is also equipped with a side brush 205 and an auxiliary drive rod 206, the first cleaning brush 203 and the second cleaning brush 207 on its surface can be used to clean the kiln car frame on the surface of the placement rack 5.
[0041] The first mounting base 301 is sleeved on the outer surface of the first mounting base 301, and the first mounting base 301 is fixedly installed on the inner wall of the mounting plate 106.
[0042] A water pump 304 is fixedly installed on one side of the first water storage tank 303, and the input end of the water pump 304 is located inside the first water storage tank 303.
[0043] The output end of the water pump 304 is located inside the diversion box 302, and multiple sets of flushing pipes 305 are provided at the bottom of the diversion box 302.
[0044] The water pump 304 on the top of the first mounting base 301 will absorb the water source in the first water storage tank 303, and through the diversion box 302, the water source will be sprayed onto the surface of the kiln car frame using the flushing pipe 305. At the same time, the washing component 2 will complete the cleaning of the kiln car frame.
[0045] The inner wall of the mounting plate 106 is fixedly mounted with a collection component 4 by a mounting screw 402. The collection component 4 includes a second mounting base 401, and a second water storage tank 403 is fixedly mounted inside the second mounting base 401 by a mounting screw 402.
[0046] The collection assembly 4 is installed inside the mounting plate 106 by the mounting screw 402, while the second mounting base 401 can ensure the installation of the second water storage tank 403, ensuring that when the water flows to the bottom of the placement rack 5 through the drain hole 501, the water flowing to the second cleaning brush 207 can be collected, avoiding water from being spilled on the ground and wasted.
[0047] The implementation principle of a multi-angle rinsing kiln car cleaner in this application embodiment is as follows: by placing the kiln car frame that needs to be cleaned on the surface of the placement frame 5, the threaded rod 102 is driven by the first motor 101 to rotate. Since the outer surface of the threaded rod 102 is threadedly connected to the base 103, it can drive the washing component 2. At the same time, since the limiting block 104 at the bottom of the base 103 is slidably installed inside the slide rail 105, it can limit the base 103 when the driving component 1 drives it, ensuring that it can slide and adjust horizontally.
[0048] Driven by the second motor 201, the main drive rod 202 rotates, which in turn drives the transmission belt 204 to rotate. Since the transmission belt 204 is also equipped with a side brush 205 and an auxiliary drive rod 206, the first cleaning brush 203 and the second cleaning brush 207 on its surface can be used to clean the kiln car frame on the surface of the placement rack 5. They can work synchronously, and the components cooperate with each other, reducing the equipment and energy consumption required to drive each component individually, and improving the overall coordination and work efficiency of the equipment. At the same time, the water pump 304 on the top of the first mounting base 301 will absorb the water source in the first water storage tank 303, and through the diversion box 302, the water source will be sprayed onto the surface of the kiln car frame through the flushing pipe 305. At the same time, the washing assembly 2 completes the cleaning of the kiln car frame.
[0049] The placement rack 5 has a drain hole 501 inside. When the flushing pipe 305 sprays water onto the kiln car frame, the water will flow down through the drain hole 501. At this time, the second motor 201 will also drive the auxiliary drive rod 206 to rotate. The second cleaning brush 207 on its surface can clean the bottom of the frame. At the same time, the side brush 205 can clean the frame from multiple angles. This ensures that the flushing component 3 can clean the complex surface structure of the frame, such as the edges and gaps of the frame, in an all-round way, avoiding cleaning dead corners. The drain hole 501 can drain the water after rinsing the frame in time during the cleaning process, preventing water from accumulating in the placement rack 5. This will not affect the cleaning effect and will also prevent water accumulation from causing corrosion and other damage to the frame and placement rack 5.
[0050] The collection assembly 4 is installed inside the mounting plate 106 by the mounting screw 402, while the second mounting base 401 can ensure the installation of the second water storage tank 403, ensuring that when the water flows to the bottom of the placement rack 5 through the drain hole 501, the water flowing to the second cleaning brush 207 can be collected, avoiding water from being spilled on the ground and wasted.
[0051] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A kiln car cleaner capable of multi-angle flushing, comprising a drive assembly (1), the drive assembly (1) comprising a first motor (101), a threaded rod (102) fixedly mounted on the output end of the first motor (101), a base (103) threadedly connected to the outer surface of the threaded rod (102), a limiting block (104) fixedly mounted on the bottom of the base (103), the limiting block (104) being slidably mounted inside a slide rail (105), and an mounting plate (106) fixedly mounted on the top of the base (103), characterized in that, Also includes: The washing assembly (2) includes a second motor (201), and a main drive rod (202) is fixedly installed at the output end of the second motor (201). A first cleaning brush (203) is provided on the outer surface of the main drive rod (202). The flushing assembly (3) includes a first mounting base (301), a diversion box (302) is fixedly mounted on the top of the first mounting base (301), and a first water storage tank (303) is fixedly mounted on the top of the diversion box (302). The placement rack (5) has multiple sets of drainage holes (501) inside.
2. The kiln car cleaner capable of multi-angle washing as described in claim 1, characterized in that: A transmission belt (204) is sleeved on the outer surface of the main drive rod (202) away from the first cleaning brush (203), and the other end of the transmission belt (204) away from the main drive rod (202) is sleeved on the outer surface of the auxiliary drive rod (206).
3. A kiln car cleaner capable of multi-angle washing as described in claim 2, characterized in that: The mounting plate (106) is rotatably mounted with a main drive rod (202), a side brush (205) and an auxiliary drive rod (206). The outer surface of the auxiliary drive rod (206) is provided with a second cleaning brush (207). The side brush (205) is rotatably mounted at the center of the transmission belt (204).
4. A kiln car cleaner capable of multi-angle washing as described in claim 1, characterized in that: The first mounting base (301) is sleeved on the outer surface of the first mounting base (301), and the first mounting base (301) is fixedly installed on the inner wall of the mounting plate (106).
5. A kiln car cleaner capable of multi-angle washing as described in claim 1, characterized in that: A water pump (304) is fixedly installed on one side of the first water storage tank (303), and the input end of the water pump (304) is located inside the first water storage tank (303).
6. A kiln car cleaner capable of multi-angle washing as described in claim 5, characterized in that: The output end of the water pump (304) is located inside the diversion box (302), and the bottom of the diversion box (302) is provided with multiple sets of flushing pipes (305).
7. A kiln car cleaner capable of multi-angle washing as described in claim 1, characterized in that: The inner wall of the mounting plate (106) is fixedly mounted with a collection component (4) by a mounting screw (402). The collection component (4) includes a second mounting base (401). The interior of the second mounting base (401) is fixedly mounted with a second water storage tank (403) by a mounting screw (402).