Disc-shaped suspension insulator umbrella head size detection equipment

Abstract

The utility model discloses a disc-shaped suspension insulator umbrella head size detection device, relates to the field of insulator umbrella head detection, solves the problems that the existing disc-shaped suspension insulator umbrella head is low in efficiency and easy to generate detection errors in size detection, and provides the following scheme: the disc-shaped suspension insulator umbrella head size detection device comprises a mounting frame, a slide rail assembly and a size detection assembly, a driving assembly and a disc frame are arranged in the mounting frame, the driving assembly is used for driving the disc frame to rotate and ascend and descend, the lower end of the disc frame is slidably connected with a plurality of vertical rods in a radial array mode, and the lower ends of the vertical rods are rotatably connected with rolling wheels used for rolling on the inner side of a disc-shaped suspension insulator umbrella head. An adjusting assembly is arranged on the disc frame and used for driving the vertical rods to slide close to each other or away from each other. The device can correct the position of the umbrella head of the disc-shaped suspension insulator when the size of the umbrella head of the disc-shaped suspension insulator is detected, so that the size detection precision is improved, the size of the umbrella skirt can be detected, and the universality is good.

Description

Technical Field

[0001] This utility model relates to the field of insulator umbrella head detection, and in particular to a disc-shaped suspension insulator umbrella head size detection device. Background Technology

[0002] Disc-type suspension insulator awnings, as an important part of the insulator, often employ a special umbrella-shaped structure in their design to improve the insulator's pollution resistance and self-cleaning ability. The awnings are typically made of materials such as electrical ceramics or tempered glass, possessing excellent insulation performance and mechanical strength. Their open umbrella shape allows for a large creepage distance, and the smooth inner skirt facilitates self-sweeping and self-cleaning by wind and rain.

[0003] In the production of disc suspension insulators, the inspection of the umbrella head size is a crucial step in ensuring the quality and performance of the insulators. Dimensional accuracy directly affects the installation and performance of the insulators, and inspection ensures that the insulators meet relevant standards and specifications. Currently, in actual production, the size inspection of the umbrella heads of disc suspension insulators is generally done manually, resulting in low efficiency. Although infrared detection methods exist, it's impossible to properly align the umbrella heads during the inspection process; they are simply placed directly on the inspection station. Deviations in placement can easily lead to inspection errors. Therefore, a disc suspension insulator umbrella head size inspection device is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a device for detecting the size of disc-shaped suspension insulator umbrella heads, which solves the problems of inefficiency and easy detection errors in the size detection of existing disc-shaped suspension insulator umbrella heads.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a disc-shaped suspension insulator umbrella head size detection device, comprising an installation frame, a slide rail assembly for driving the disc-shaped suspension insulator umbrella head loading and unloading on the installation frame, a size detection assembly also installed on one side of the installation frame, a drive assembly and a disc frame disposed within the installation frame, the drive assembly for driving the disc frame to rotate and lift, a plurality of vertical rods being radially arrayed and slidably connected to the lower end of the disc frame, the lower end of each vertical rod being rotatably connected to a roller for rolling inside the disc-shaped suspension insulator umbrella head, and an adjustment assembly disposed on the disc frame, the adjustment assembly being used to drive the vertical rods to slide closer or further apart from each other.

[0006] Preferably, the slide rail assembly includes a slide rail, a slider, and a turntable. The slide rail is mounted on the mounting frame, the slider is slidably connected inside the slide rail, a servo motor is embedded in the slider, and the turntable is connected to the output end of the servo motor.

[0007] Preferably, the size detection component includes a second slide rail and an infrared size detector. The second slide rail is connected to one side of the mounting frame, and the infrared size detector is slidably connected inside the second slide rail.

[0008] Preferably, the drive assembly includes a telescopic component and a second servo motor. The telescopic component is mounted on the top of the mounting frame, the second servo motor is mounted on the lower output end of the telescopic component, and the disc frame is connected to the lower output end of the second servo motor.

[0009] Preferably, the adjustment component includes a slide groove, a servo motor, and an arc-shaped slide rail. Multiple slide grooves are arranged radially along the disc frame. The servo motor is installed at the center of the disc frame. One end of the multiple arc-shaped slide rails is connected to the output end of the servo motor. The vertical rod slides through the slide groove and the arc-shaped slide rail.

[0010] Preferably, a limiting groove is formed on the inner wall of the slide groove, a limiting slider is fixedly fitted on the outer side of the vertical rod, the limiting slider is slidably connected in the limiting groove, a plurality of guide rods parallel to the slide groove are connected radially on the disc frame, a guide block is connected to the upper end of the vertical rod, and the guide block is slidably fitted on the outer side of the guide rod.

[0011] Preferably, an infrared sensor is installed on one side of the roller.

[0012] Compared with related technologies, the disc-shaped suspension insulator umbrella head size detection device provided by this utility model has the following beneficial effects:

[0013] This invention facilitates the loading and unloading of disc-shaped suspension insulator heads by installing a slide rail assembly within the mounting frame, and enables the detection of the outer dimensions of the disc-shaped suspension insulator heads by setting up an infrared dimension detector. Furthermore, the mounting frame includes driveable vertical rods and rollers that can move closer or further apart. When the vertical rods and rollers move further apart inside the disc-shaped suspension insulator head, the insulator head can be centered on the turntable, thus improving detection accuracy. The fully automated process also effectively improves the efficiency of dimension detection. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of the drive component of this utility model.

[0016] Figure 3 This is a schematic diagram of the structure of the adjustment component of this utility model.

[0017] Figure 4This is a schematic diagram of the slider and related structures of this utility model.

[0018] In the diagram: 1. Mounting frame; 2. Disc-shaped suspension insulator umbrella head; 3. Slide rail one; 4. Slider; 5. Turntable; 6. Slide rail two; 7. Infrared dimension detector; 8. Telescopic component; 9. Servo motor two; 10. Disc frame; 11. Slide groove; 12. Servo motor three; 13. Arc-shaped slide rail; 14. Vertical rod; 15. Limit slider; 16. Roller; 17. Infrared sensor; 18. Guide block; 19. Guide slide rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution: a disc-shaped suspension insulator umbrella head size detection device, including a mounting frame 1. The mounting frame 1 is provided with a slide rail assembly for driving the disc-shaped suspension insulator umbrella head 2 to load and unload. A size detection assembly is also installed on one side of the mounting frame 1. A drive assembly and a disc frame 10 are provided inside the mounting frame 1. The drive assembly is used to drive the disc frame 10 to rotate and lift. Multiple vertical rods 14 are radially arrayed and slidably connected to the lower end of the disc frame 10. The lower end of the vertical rods 14 is rotatably connected to rollers 16 for rolling inside the disc-shaped suspension insulator umbrella head 2. An adjustment assembly is provided on the disc frame 10. The adjustment assembly is used to drive the vertical rods 14 to slide closer or further apart from each other.

[0021] Furthermore, the slide rail assembly includes a slide rail 3, a slider 4, and a turntable 5. The slide rail 3 is mounted on the mounting frame 1, the slider 4 is slidably connected within the slide rail 3, and a servo motor 1 is embedded within the slider 4. The turntable 5 is connected to the output end of the servo motor 1. Figure 1 and 4 As shown, in actual use, the slider 4 is controlled to slide to one end within the slide rail 3, and then the disc-shaped suspension insulator head 2 is placed on the turntable 5 of the slider 4. The slide rail 3 is then controlled to drive the slider 4 to move to the position corresponding to the size detection component. Both the slide rail 3 and the slider 4 can be driven by existing guide rails such as screw electric guide rails and linear roller guide rails.

[0022] Furthermore, the dimension detection component includes a slide rail 6 and an infrared dimension detector 7. The slide rail 6 is connected to one side of the mounting frame 1, and the infrared dimension detector 7 is slidably connected within the slide rail 6. Figure 1 As shown, driven by the slide rail 2 6, the infrared detection device 7 can also be controlled to adjust its height, so as to realize the size detection of the disc suspension insulator umbrella head 2 at different heights.

[0023] Furthermore, the drive assembly includes a telescopic component 8 and a second servo motor 9. The telescopic component 8 is mounted on the top of the mounting frame 1, and the second servo motor 9 is mounted on the lower output end of the telescopic component 8. The disc frame 10 is connected to the lower output end of the second servo motor 9. Figure 2 As shown, the telescopic component 8 can be controlled to extend and retract, thereby driving the servo motor 2 9 and the disc frame 10 connected to the servo motor 2 9 to adjust their height up and down. At the same time, the servo motor 2 9 can be controlled to run, and the disc frame 10 can also be driven to rotate. This allows the vertical rods 14 slidably connected to the disc frame 10 to be adjusted in height and lowered to the inside of the disc-shaped suspension insulator umbrella head 2. Each vertical rod 14 can also rotate inside the disc-shaped suspension insulator umbrella head 2.

[0024] Furthermore, the adjustment assembly includes a slide groove 11, a servo motor 12, and an arc-shaped slide rail 13. Multiple slide grooves 11 are arranged radially along the circular frame 10. The servo motor 12 is installed at the center of the circular frame 10. One end of each arc-shaped slide rail 13 is connected to the output end of the servo motor 12. A vertical rod 14 slides through the slide groove 11 and the arc-shaped slide rail 13. Figure 3 As shown, by controlling the operation of the servo motor 12, each arc-shaped slide rail 13 can be driven to rotate synchronously, thereby pushing the vertical rod 14, which is slidably connected in the arc-shaped slide rail 13, to slide along the slide groove 11.

[0025] As each vertical rod 14 moves away from each other, the roller 16 connected to its lower end will gradually come into contact with and abut against the inner side of the disc-shaped suspension insulator head 2. Since each vertical rod 14 unfolds and moves away from each other synchronously, the disc-shaped suspension insulator head 2 is subjected to force and driven to the center position of the turntable 5, so as to facilitate accurate dimensional detection of the outer side of the disc-shaped suspension insulator head 2 and avoid errors caused by insufficient centering of the position.

[0026] After the position of the disc-shaped suspension insulator umbrella head 2 is adjusted to be centered, the control telescopic component 8 drives the disc frame 10 to move upward, disengaging the roller 16 from the disc-shaped suspension insulator umbrella head 2. The servo motor is then started to drive the turntable 5 to rotate, which in turn drives the disc-shaped suspension insulator umbrella head 2 placed on it to rotate. The size of the outer circumference of the disc-shaped suspension insulator umbrella head 2 can then be detected by the infrared size detector 7.

[0027] Furthermore, a limiting groove is formed on the inner wall of the slide groove 11, and a limiting slider 15 is fixedly fitted on the outer side of the vertical rod 14. The limiting slider 15 is slidably connected in the limiting groove. Multiple guide rods 19 parallel to the slide groove 11 are arranged in a radial array on the disc frame 10. A guide block 18 is connected to the upper end of the vertical rod 14, and the guide block 18 is slidably fitted on the outer side of the guide rod 19. Figure 3 As shown, the sliding of the limiting slider 15 in the limiting groove and the sliding sleeve of the guide block 18 on the outer side of the guide slide rod 19 can stabilize the sliding of the vertical rod 14, thereby ensuring the stability of the vertical rod 14 in the movement of the lower end of the disc frame 10.

[0028] Furthermore, an infrared sensor 17 is installed on one side of the roller 16, such as... Figure 3 and 4 As shown, in specific use, when it is necessary to inspect the skirt inside the disc-shaped suspension insulator head 2, the roller 16 adjusts the disc-shaped suspension insulator head 2 to be centered on the turntable 5, and then extends downward through the telescopic member 8, so that the roller 16 presses down on the disc-shaped suspension insulator head 2. The disc-shaped suspension insulator head 2 and the turntable 5 generate a large friction force and will not easily slip. Then, the servo motor 29 is started to drive the disc frame 10 to rotate, which drives each roller 16 to roll on the surface of the skirt inside the disc-shaped suspension insulator head 2. The size of the skirt can then be detected by the infrared sensor 17.

Claims

1. A device for detecting the size of a disc-shaped suspension insulator umbrella head, comprising a mounting frame (1), wherein a slide rail assembly for driving the loading and unloading of disc-shaped suspension insulator umbrella heads (2) is provided on the mounting frame (1), and a size detection assembly is also installed on one side of the mounting frame (1), characterized in that, The mounting frame (1) is provided with a drive assembly and a disc frame (10). The drive assembly is used to drive the disc frame (10) to rotate and rise. The lower end of the disc frame (10) is slidably connected with multiple vertical rods (14) in a radial array. The lower end of the vertical rods (14) is rotatably connected with rollers (16) for rolling inside the disc-shaped suspension insulator umbrella head (2). The disc frame (10) is provided with an adjustment assembly, which is used to drive the vertical rods (14) to slide closer or further away from each other.

2. The disc-shaped suspension insulator umbrella head size detection device according to claim 1, characterized in that, The slide rail assembly includes a slide rail (3), a slider (4), and a turntable (5). The slide rail (3) is mounted on the mounting frame (1). The slider (4) is slidably connected inside the slide rail (3). A servo motor is embedded inside the slider (4). The turntable (5) is connected to the output end of the servo motor.

3. The disc-shaped suspension insulator umbrella head size detection device according to claim 1, characterized in that, The size detection component includes a slide rail (6) and an infrared size detector (7). The slide rail (6) is connected to one side of the mounting frame (1), and the infrared size detector (7) is slidably connected inside the slide rail (6).

4. The disc-shaped suspension insulator umbrella head size detection device according to claim 1, characterized in that, The drive assembly includes a telescopic component (8) and a second servo motor (9). The telescopic component (8) is mounted on the top of the mounting frame (1), and the second servo motor (9) is mounted on the lower output end of the telescopic component (8). The disc frame (10) is connected to the lower output end of the second servo motor (9).

5. The disc-shaped suspension insulator umbrella head size detection device according to claim 1, characterized in that, The adjustment assembly includes a slide groove (11), a servo motor (12), and an arc-shaped slide rail (13). Multiple slide grooves (11) are arranged radially along the disc frame (10). The servo motor (12) is installed at the center of the disc frame (10). One end of the multiple arc-shaped slide rails (13) is connected to the output end of the servo motor (12). The vertical rod (14) slides through the slide groove (11) and the arc-shaped slide rail (13).

6. The disc-shaped suspension insulator umbrella head size detection device according to claim 5, characterized in that, The inner wall of the slide groove (11) is provided with a limiting groove, and the outer side of the vertical rod (14) is fixedly fitted with a limiting slider (15). The limiting slider (15) is slidably connected in the limiting groove. Multiple guide rods (19) parallel to the slide groove (11) are connected in a radial array on the disc frame (10). The upper end of the vertical rod (14) is connected with a guide block (18), and the guide block (18) is slidably fitted on the outer side of the guide rod (19).

7. The disc-shaped suspension insulator umbrella head size detection device according to claim 1, characterized in that, An infrared sensor (17) is installed on one side of the roller (16).

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